How to install a Harley Intake Manifold and Carburetor without causing intake leaks!
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- Опубліковано 10 бер 2016
- How to install a Harley intake manifold. Can't figure out why you keep having intake leaks after installing your Harley Davidson intake manifold and carburetor? Let me help show you "why" Harley intakes leak due to "human error" on installation!
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If doing this in the frame there is a cool intake manifold tool that helps a lot for this. I have them in my Amazon Tool Lists for HD here: amzn.to/3iOisf3
Wrench: amzn.to/3gF7TcZ
Speed Wrench: amzn.to/3iQfMxl
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Best Video's out this man knows what he's doing and is Great at Explaining what he's doing and why!!! HANDS DOWN Top 5
thank you for actually knowing what you were talking about . i got stuck watching another video about rebuilding a cv carb for about 45 min it was like a train wreck you just couldn't look away even though it was horrifying
You have got to be the best teacher ever.. u break everything down step by step and explain does and donts and even explain why's and why nots on every job .. thank u for your videos thay have helped me rebuild an entire road King
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Thank you Shane can't tell you how much I have learned and the amount of money your videos have saved me. Hope the videos keep coming
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I searched these V-Twin repair videos all the time,, and yours by far is the best that I've seen you've got a subscriber for life I might as well throw out the rest of them..
Thanks again..S...
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Great site, i use to watch 4 or 5 different videos of different people on how to fix certain things on my Harley. Now I can come here and find the real correct way to fix it, thanks Shane for your videos.
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You've made putting my TC88 back together such a pleasant task. You are the man Shane!
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Thanks for going through all that Shane
Helped a bunch!
This video is very detailed, instructed to where it is easily understood. If one pays attention to this instructor they would have no problems doing the work themselves
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Excellent video! I've always wondered how that manifold was lined up. Never had to remove the one from my bike so I never needed to research in the manual. Great info. Would live to see more harley stuff! Great channel!
There are 3 entire Harley Playlists on the channel. Please subscribe and share. The every mechanic should know this is very popular as well
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Excellent video, very well explained and good attention to minute detail.
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Best video in the house, I appreciate you making this video, very helpful, I just hate it to 2 hrs.to find it
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Really great and instructive! It’s nice to learn how to do this the right way- thank you😊
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Dandy lesson but lets see ya do it with the motor in the bike!
Right @megastick93...
i just did mine "in the bike" a pain in the a.. but got er done !!
I was about to say that. Some of these guys don't understand that not everyone has that type commodity.
Agreed, while in the bike not near that easy. Didn't show disassembling everything on the left side of the motor to get at the manifold bolts. Wonder why Harley couldn't have used regular hex head bolts instead of allen head bolts. Would have made things a bit easier.
I didn’t know you could torque at an angle?
Thanks bud. You make it plain and simple.
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This was extremely informative 👏. Thank yiu for taking the time out .
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Thank you! Getting ready to install a metal intake on a M8 114.
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Great video!
thanks I am a new subscriber and that’s exactly what I’m working on my carburetor it’s my first sportster and you help me tremendously with a lot of common sense that you have to keep an eye out for thanks again I wish I could direct message you I have a few questions I will definitely be telling my riding friends about you
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verry good to the point and not dragged out
Glad it helped. We will let Shane know!
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Good stuff Shane.
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Great pointers Shane. Almost finished my 95ci build on my 02 Nightrain. Just ordered S&S 79cc heads to finish her up and will be sure to follow your guidelines. Thanks for taking the your time to make these videos, extremely helpful and having an experienced tech give you tips where the service manual can not is .clutch
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Very much agreed
I think you just fixed my bike! Thank you!
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What symptoms were you having
I have a 2008 ultra classic and this was very very helphul
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Great teacher!
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Excellent video
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Hi Shane, I follow many Motorcycle mechanics on UA-cam and other websites (Tatro / SS Cycle / Vavuum / CC Guide / Big Bear) and NOBODY, absolutely NOBODY compares to your patience and ability to express and convey knowledge. I Salute you sir.)
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Such a compliment. Made my day.
Hi Shane, thanks for the very clear and comprehensive tutorial on manifold gasket replacing. Will be doing same on my 87 Electra Glide soon. Very helpful!!
Great Job!
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Good instructions and the video is well-produced. I just wish somebody would make one showing the procedure with the motor still in the frame...I've got to get this done soon on my Evo Sportster.
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Have you hit that subscribe button yet? :)
Very informative description gota do this one myself next few days , engine in frame though
Glad it helped! I little tighter but totally doable. The intake tools in our HD tool list really help. My fav tool for HD intakes is this one: amzn.to/45aGgz6
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Hey great explanation of procedure man. Very good videos.
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i know it would be harder to do on the bike if you want it to be ez er pull the motor out, but now i know how to do it. great vid
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Hanlon, how did it go? did you but that tool?
Subscribed you saved me thank you!
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Really Informative video. Thanks.
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best video ever... thank you...
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will do...
Excellent! Thanks.
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Thanks, great video, things to think about when assembling .
Thanks Huge! Any relation to the Kaplan Motorcycle Muesum?
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I don't think I 'am related,would be nice.
Thanks, I've got to do this very soon, waiting for the parts to arrive. My bike possibly has a vacuum leak somewhere around the carb. Can't get a constant idle. Get idle set then 20 minutes into the ride the idle is 200 to 300 rpm higher. Gonna rebuild the carb, replace the intake manifold gaskets and the carb to manifold gasket. Wish me luck, and thanks for the video!
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Very well detailed 👌 👍
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Good presentation.
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Thanks for the video Shane! I'm gonna be doing my intake seals this weekend...
I would have never thought to use the carb/ carb mount to center the intake...
Thanks again man, your videos are awesome and definitely help save me money since I can't afford to pay my local shop to do everything..
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Installed Curtis hard shell cabs on John D's. So, yes, get it all together LOOSE first. TIP of a lifetime.
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great insight
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Thank you
Excellent
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Great instruction
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I have to reseal my old heritage. Rear cylinder leak. It's injected but the same principals apply. I used to fix airplanes and this is something my new mechanics sometimes struggled with. But, usually the light bulb would eventually turn on. Finesse not brute force saves the day.
I am a mechanic. My specialty is helicopters. Mr. Conley everything you said made perfect sense in the mechanical world. I can attest that when you have to put a panel on and it has over 40 screws. Its best to get them all threaded before sucking everything together or you might have some holes not line up.
Of course a lot of people don't even know what side of a washer is supposed to go under the bolt head/hardware. Wait washers have different sides. I get that a lot. Yes bevel against hardware.
Good video now I want to watch more.
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@@How2Wrench Been subscribed for a long time.
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I’m about to tackle one this weekend
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Would you also need to lube the o-ring seals when installing the intake on an old ironhead sportster or shovelhead?
I’m putting a makuni 42 carb on my 05 Dyna wide glide can I use factory Harley intake seals with the makuni manifold plus why is there a map sensor on my bike it’s carb not injection theses no ECU on the bike thank you for your help great vids 👏
Great vedio man👍👍 I have a question that you may be able answer..I have a 2017 883 iron that I am converting from efi to carburetor. I was wondering if you might know the proper intake manifold that will fit
for this purpose . Thanks👍👍
Great vidio
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Can you show the dimension of the intake manifold of a Harley pan head along with the head spigots were the o ring fits.
I torqued my intake manifold bolts the best I could without stripping the little tiny cut off piece of 1/4 in with the wrench but the manifold still moves around when I mount the carb.
I just got my heads back from having compression releases installed in my '97 Softail. It started just fine before I removed the heads. Now it won't start at all, not getting fuel to the carb. I filled the float bowl by hand. With the enricher open it won't start but backfires loudly through the front cylinder. I'm thinking I may have a vacuum leak at the intake manifold. What do you think?
Thanks Shane, great explanation...I’m gonna PayPal you 5 bucks for that!
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Will this seal compensate for any head or cylinder milling?
Have you seen an issue with the 07 throttle body models? After torquing the TB it can still be moved either way
Thanx
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What kind of grease do you put on those o-rings?
I wished I seen this video before I did my install
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That's how I broke the carburetor.89 sportster. It bolts on with a top and bottom bolt. A big chunk broke off from the bottom. But I don't really like the slip on style carbs.
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I put mine back together and my air cleaner moved up and down is this normal?
Mark the manifold before taking off?
15 street glide shakes bad when you pull in clutch to free drift or to slow down.stop at a light in gear at idle and shakes way more than normal, doesn't seem to backfire or pop through the intake..bike only has 6200 miles on it.
I just assembly, carburateur with air plate, than assembly the V manifold on the carburateur, all in my hand… before that I have inserted the two bottom screws on cylinder, I think that’s why we have a slot and a hole on the two flanges… be carefull than inserting the two screws on carburateur side… then screws will be easily tightening by hand… In my opinion the slots on the flange are there for that, to assembly all togheter, I mean carburateur + air plate + manifold + flanges
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Great video my friend, but I'm trying to find a video of doing the same with a fuel injected manifold while on the bike. Pretty easy on the bench. Do you know of any?
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Hi Shane, bit of a novice question but what sort of grease do you use on the seals? Ps. Subscribed and watched many of your videos, brilliant.
Hi! No worries...all questions are welcome from subscribers! Vasaline, wheel bearing general grease, etc will work... :)
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thx for vid is that silicone grease?
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I noticed you didn’t put anti seize or thread lock on the 4 manifold bolts, is not recommended to put anything on those?
why the "f" would you put anti seize on there,
wtf.
do you have a video for removing the choke? it is confusing me and i am trying to do this intake seal job but the choke and all that is in the way. I ordered a repair manual and now just waiting.
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Leave jug bolts and head bolts loose make sure intake is level and sealed before all is torqued. I'm a 70 yr old machinst Harley Mech. Never use silicone products.
Hi CJ. Interesting idea on you "leave loose" process for alignment. Can you explain in more detail on why not to use silicone products for the community?
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@@How2Wrench Silicone will not break down in oil so if it comes loose, (most use to much) it will impede oil flow, especially in oil pump.
@@johnnysechrist6313 Thank you for your input.
@@How2Wrench Gasket cinch, 3 way seal and various uses of diff kinds of loctite for different applications are learned thru years of exp. Leaky bikes are a mechanics failure to learn the basics.
YEA
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Do you have a video of how to do it on the bike ?
I'm the intern studying under Shane. He's on the road training techs and not here to ask this week. I fInally made it to your comment going down the list...just an FYI...he literally logs in and answers member questions daily! Consider joining...best $1.99 you'll spend this month 😁
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Hey Shane, does this method still work when the engine is in the frame? Or are there clearance issues to get the allen in? Just replacing my seals at the moment,!
Yeah, that's my biggest question after watching this.
Yes it does. There is a cool intake manifold tool that helps a lot for this. I have them in my Amazon Tool Lists for HD here: amzn.to/3iOisf3
Wrench: amzn.to/3gF7TcZ
Speed Wrench: amzn.to/3iQfMxl
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Now I know why my manifold will not seal. After tightening, the manifold moves easily side to side and rotates up and down. Nothing locking anything in there. I wonder what's wrong. It's like the seals were too small or something.
For anyone asking if this can be done with the engine in the bike YES you can. With a regular allen wrench! Remove the carb and intake completely. Remove the rear bolt of your gas tank and lift it as high as it can go and put something between it and the frame so it stays up. ( I shoved rags underneath it ) You will have plenty of room to remove the bolts to the intake manifold on the carb side. Onto the horn side now. Remove the horn. Next remove the piece that holds the horn, choke cable etc. There are two bolts that go into the engine. That’s what is holding it on. There is also a bolt on top you will remove. Three bolts total and that metal piece will come off. Also remove your spark plug cable to the front cylinder for extra room. This will allow enough room on this side to remove the remaining 2 bolts to the intake manifold. IT IS TIGHT. Not just the room but the bolts in general. It is tricky but it CAN be done using a regular Allen wrench. There is enough room to remove these bolts. Be patient and make sure the Allen head is completely in the bolt before loosening and tightening. Take plenty of pictures so you remember where stuff was connected and what bolts go to what. Any questions feel free to message me! Hope this helps anyone wondering. I have done it myself with success.
Also a few more tips. When breaking free these bolts USE gloves. Good gloves that you ride motorcycles with. When breaking these bolts free you can easily cut yourself on the sharp edges of the engine (from experience). All the tools you’ll need are 1/2 inch sockets or wrenches, 9/16s socket or wrenches, and a 1/4 inch Allen preferably a longer one not the little ones you get from ikea stores. (Tools not including what you need to remove the carb and intake). I have socket Allen wrenches that I did not use. Just a simple Allen wrench. Also make sure you have 2 wrenches or sockets of each size. Some of these bolts/nuts will spin without having a wrench on the other side.
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I am getting ready to do this job on my 99 FLSTF fatboy and i really don't see fitting the carb on a loose manifold and getting everything lined up and then tightening bolts with the tank and frame in the way.
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Hey, thanks for the response, going to definitely look into a membership. As for the repair, I am doing that today as soon as the parts come in on UPS. I think I am going to make some alignment marks on the manifold itself and flanges, probably take some pictures and remove it. Then install and align manifold with new gaskets and then put all the bolts in and get them a little snug, then install carb/backing plate and snug the back bolts down a little more and then pull the carb off and hope everything stays in place or at least close and then use my alignment marks to get it tightened. My service manual doesn't cover this repair so your vids are a real help in getting an idea on how to do some of these repairs. Thanks for the links.
Hi, how snug do you fasten The airfilter brackets to The cylinderheads? Torque it?
We are just the social media team. Shane has a solution for you.
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Shane, have you used the intake gaskets with the thin lip on them? I was wondering if they sealed better. What do you think? James gaskets has them but have never seen anyone use them in any videos. Later, Rick.
Hi Rick. Can you drop a link for me to make sure we are talking about the same thing?
www.klubem.com/product/177346/orange-cycle-parts-intake-manifold-seals-w-rubber-lip-pair-2-for-harley-sportster-883-1100-1200-1340cc-motors-1986-2017-jgi-26995-97-x-by-james-gasket
I've never seen these "blue" ones. My first reaction is anything with a "lip" could cause a restriction in airflow (assuming it could squeeze inward). Not against new and better parts but for the record, I have never and I mean never had an HD intake leak doing EVERYTHING I do in my video...I will ask around out of curiousity!
Just posting this response here too. Such a good question I'm using it in the Live call in Q&A session coming up on August 2, 2020!
I checked on the gaskets with a pal of mine I trust and he said he only uses those when a customer refuses to replace a bad (warped) manifold or flanges...lol buys he a little insurance and the performance loss wouldn't be noticed...He is a machinist so I shared this video with him too...I'm going to make it for my lathe!
What is that second tool called to tighten the Allen screws on the manifold I need to pick one up but I don’t know what it is
Thanks
Rocco Beantown intake manifold wrench.
music lover are all intake bolts the same size? I see them for sale on amazon but doesn’t say anything about the Allen size plus I need new bolts. I don’t want to put the old back in
Thanks
Yes they same size. They should be 1/4 allen head bolts and about an 1" long.
Can you repair without taking off tank?
Only if you like screaming and cursing. Oh, and redoing it.
YEP
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So, you basically have to pull the engine out of the frame to replace the intake seals, because coming in from the top is impossible with the frame, and carb and breather In place.
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Can you put carb on 88 twin cam?
This motor is one...HD produced TC88 carb versions.
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Yes, I’m working on it now...with the help of Shane’s awesome vids.
Please come and install my manifold. I can't get it to seal😬
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90% of us aren't going to pull an engine for the throttle body
Hey just asking why don't you or your students wear rubber gloves like the nitrile gloves?
+Justin Scott
Hmmm...Interesting question for sure. We have some students that do wear them. I tried for years and do not care for how many times a piece tears off and is prone to contaminating the work. There is surely times when they are handy and needed.
+Shane Conley There is a company called Grease Monkey that makes nitrile gloves which are 5x's stronger than the regular medical gloves, I have a box of them so i should know.
what size Allen wrench ?
1/4 inch
ok thanks
Hello MUCKFOOT. Shane is still on the road teaching. I'm in the office and do not know the answer.
@@How2Wrench 1/4 inch
@@muckfoot-4093 Thank you for helping others on here.
Really appreciate it but theres a frame in the way for me
I have faith in you....you just need this: amzn.to/3iNGcx8
We sure love you taking the time to comment. Are you coming to the next live session?
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Really appreciate the series though. Alot of great information
@@maxcatanzaro3309 👍
Everything looks wonderful and seems easy, but wen u working on the bike its a hole different story
My fav tool for HD intakes with engines in the frame is this one: amzn.to/45aGgz6 BUT what gets so many people wrong is the rest of the points covered in the video...your welcome
do it with the engine in the frame
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Yeah, it's pretty easy when the engine isn't mounted in the frame of the bike, do it with the engine on the bike.
👍 Any other helpful tips? 😉
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I would also for 5 bucks a piece always replace those flanges anyways cheap insurance
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