DIY TV stand and console with 3D Printed Connectors and Oak Plywood
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- Опубліковано 5 жов 2024
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You can find the connectors that I used to make the console here.
cults3d.com/en...
The cut directions are as follows. Start with a single sheet of 4x8 plywood. Cut down 3 long pieces of 16"x 8' lengths. Set aside one of them this will be the base. From the other two you will cut down 16" x 5' lengths. These will be your top and middle long shelves. From those off cuts you will cut one 16"x24" as your left side vertical support , Three 16"x12" as your bottom shelf support and two 16"x12" as your top shelf support.
In total you will need 24 sets of connectors.
Hardware can be found here.
M5 x40mm Socket Head x 2 amzn.to/2VC2QxD
M5 Hex Nutamzn.to/35tulOh
Tools Used
Festool TS-75amzn.to/2VAZPxH
Festool Tracks used
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amzn.to/2MEFFPd
Tough Built Saw Horse amzn.to/2OOA8Zb
Simple Finish makerbrandco.c...
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9:50 "I didn't account for the gap in the spacing" is *exactly* the kind of thing I don't account for either!
That was a fun fail
Turned out awesome!
+1 for the track saw. An absolutely awesome tool for ripping panels out of plywood sheets. The insulation board as a sacrificial under sheet/support is also interesting, but the stuff isn't free around here :( Of course blemish-free ply is even more pricey.. Grumble. I like the idea of plastic brackets and wooden panels; maybe it is time to replace the TV cabinet...
If you like the look of MDF or OSB is inexpensive and can be really cool material to be used in a build like this. Just another option. Don’t know where you live in the world but those foam boards are for insulation and most big boxes have them and are pretty inexpensive. Thanks for checking out the video. I hope you can build one for your self! Love to see it if you do.
@@3ddiy I would be fine with MDF, especially painted. But it is 2-3x heavier than ply, and the wife has different aesthetics. Stained wood with grain is fine, MDF/OSB not so much. Here in New Zealand, the local box stores have bead styrofoam for insulation for cheap, but I wouldn't use it as a sacrificial cutting mat as the beads get static cling and go everywhere! I have seen foam sheets in a speciality building supply store, 8'x2' for about the same price as box stores have 8'x4' ply!
So in the end I have my shelves made of ply ripped on the track saw, and I use offcuts on the sawbench to stop the work pieces falling on the floor, and that will do for me for now. Cheers!
amazing joint u have designed
supperbbb
Nice man. Enjoyed the video. Looking forward to the giant setup. I like how the gaps have plenty space for wires to go any where. Hiding wires is a must
Yea the front panels are nice to hide the ugly stuff behind
Love the project. Looking forward to more videos!
James Elkins Thanks, been really dragging my feet on the next video it’s been done but having an editing block. Some big plans for the new year. Thanks for following
That's exactly what I would do too. LOL
This is awesome Bro
Great project! Saw you on Reddit.
Dan Bishop thanks!
@@3ddiy Can I get the reddit Link?
JJB www.reddit.com/r/functionalprint/comments/dhuv0z/3d_printed_connectors_and_oak_plywood_console/?
looks great!
Thanks!
Really enjoying your videos, great work thx!
I think the only way this connector design could be improved is if you added a screw through the connector into the plywood to actually secure it.
The clamping pressure of the connectors is pretty strong. Once it’s tight it’s really not going to let go. I suppose you could easily make a hole on either side and really secure it.
Ian H totally get what your saying from a structural design. If one fails then it’s a domino effect. But this is all under the assumption that a single part isn’t strong enough to do its intended purpose. I would be concerned if there was an enormous amount of weight and strain on the part or if the structure received a lot of vibration and movement. It’s like a suspension bridge if a cable snaps the whole thing will be weaker and eventually go down. The intended use and limits are not going to have the cables snap. There are so many piece of furniture and machinery that are designed for a certain load and usage. Certainly one can always over engineer it to air on the safer side.
Ian H have you ever watched Stefen from CNC kitchen? He has that genuine curiosity to design. And he does lots of stress tests and experiments pertaining to all things 3d printing. Doing tests like that definitely does not bring me joy. It is cool learning or reading about someone’s experiments... i did a stress test for my first video of the hooks to prove its durability. Never posted the video but posted the result on Instagram. It was surprising and cool. But not sure I want to make those videos.
Ian H have you ever watched Stefen from CNC kitchen? He has that genuine curiosity to design. And he does lots of stress tests and experiments pertaining to all things 3d printing. Doing tests like that definitely does not bring me joy. It is cool learning or reading about someone’s experiments... i did a stress test for my first video of the hooks to prove its durability. Never posted the video but posted the result on Instagram. It was surprising and cool. But not sure I want to make those videos.
Great video! QUESTION: How much grams filament did you use for each connector? . I don't want to have to buy it to find it out.. I need to know how much filament goes for printing each connector
65 grams for one set. At .2mm and 30% infill 2 perimeters. If you want to do 50% infill or more walls it would be heavier.
@@3ddiy Thanks man. Appreciated ur nice video!
@@GospodinJean cheers! Thanks for watching
11hrs - whats the material cost per connector?
If you did 30% infill and 4 walls .2 layer height. It be around 7.5 hours and $2 for a set.
Hey man, I have a weird question for you. How comfortable would you be jumping on this stand?
In the current configuration I wouldn’t want too. But if it had more support in certain areas then totally fine. Right now it’s too long with out much center support for a 200lb guy jumping on it. I have sat on the sides as a bench and it’s been fine.
@@3ddiy Dang that is so cool! Thanks!
pipersniper123 check out the product playwood it’s the same thing. Instead of being 3d printed. I can’t find the video I saw but there is a stool they made and someone was jumping on it.