【加工動画36】平面ローレット/How to knurling on a flat surface
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- Опубліковано 25 сер 2022
- 旋盤を使い平面に転造ローレット加工を施しました。
安全に配慮してアイデアの種にしていただけたら幸いです。
転造加工は機械に負担が掛かります。
参考になさる場合は、使用する機械の選定に注意して自己責任でお願いします。
00:06 快段目盛15cmスケール(定規):amzn.to/3EoY8L0
07:52 ER20コレットホルダ:amzn.to/3mzoiC3
ER20コレットセット:amzn.to/3prxjPs
12:09 デジタル角度計:amzn.to/3lw2XI5
12:26 ER32コレットホルダ(MT4):amzn.to/3ClU4et
ER32コレットセット:amzn.to/3R2hdXI
撮影機材:amzn.to/3bNBj5D
使用した旋盤/Lathe model: ワシノ/Wasino LR-55A(9:46～LRS-55A)
背景音楽/BGM: New Land - ALBIS
We would appreciate it if you could use it as a seed for your ideas after considering safety.
The knurling process puts a heavy burden on the machine, so please be careful when selecting the machine to use.
If you use it as a reference, it is your responsibility. - Наука та технологія
要所要所に見える作業場所や機械が綺麗でええ仕事するんやろなってのがよく分かる
This is one of those things... Whether or not it's functional in a project... It makes the whole project look way more awesome 💯💯 Great work btw
前半何をしているんだろうと思ったら、ほぼほぼ精密な治具作りなことに驚きました。高いはずだ...
This is the cleanest metal shop I have ever seen.
Thank you for your wonderful work 👍👍👍
been waiting for this! it inspired me to work on my own lathe vice mill setup.
凄い！お見事ですね！勉強になりました。ありがとうございます🙏
that vise transformation was quite amazing
Never seen this type of knurling before. Brilliant. I’ve looked for a video about the making of the attachment that you use to connect the drill to a collet chuck, mounted on your tool holder holder. Was there one that I can’t find? Brilliant work with every video of yours that I watch.
I have done this myself created flat knurling and it comes out nice.
Good work, precision tolerance and clean 大好き
Super cool. Thank you for sharing!
Wow this is amazing! Beautiful work.
Beautifully done
Perfeito demais ! Ele é um mestre da engenharia ! O moleque é foda demais ! ✌️😎❤️
Thank you for sharing, very nice work. Charles
Excellent work. We shared this video on our homemade tools forum this week 😎
いつになったらローレット加工するのかと思ったら･･･治具から作るのかよ･･･すげーよ･･･刃物台を垂直にするなんて想像もしてなかった
Fantastic job! 👌, Thank you
Thank you for sharing! That was very entertaining.
You absolute mad lad!
I’ve always wondered how that would be done! Awesome!!!
the next lv cnc art...i love it....👍🏻👍🏻
great job sir...
1:54 was such a satisfying, yet disorienting transition. Amazing. ty for making
Dude, your work place is very clean and tidy. Love watching your work. 👍🏻
So nice and neat! A quality job and great video skill, too.
-sighs dreamily at the stability of your rig vs my dinky little tabletop mini lathe-
We use an fly cutter with a special insert for this at work. It does it in one pass, and rather quickly.
You can also put the plate in the chuck and press a single knurling tool into the work, perpendicularly.
@@tomb816 there is so many ways to do knurling :)
I believe the number of videos you can make in a year must be limited by the number of times you can wash a lathe in a year. Nice work though. Very enjoyable to watch.
Muy bonito ,muchas gracias !!
That's Alsome, excellent job. 👍👍👍
Thank you for your clean shirt and work culture. Greetings from Poland Sopot.
Awesome all times I learning with your video 🇺🇦
Good work 👌🏻
Excelentes videos e. Ideas muy buenas. Gracias.
Thank you.
That was very interesting.
Perfeito, parabéns 👏👏
very interesting, thanks for sharing.
Lost for words again ,Thankyou
Почаще снимай ролики, всегда ждём👍👍👍
Классная штука получилась и полезная.Привет из России.
When he put the collet chuck into the 3 jaw, it reminded me of a cat that had caught a mouse
That's a shallow, totally incomplete knurl. Still looks nice.
Bro, bloody hell that was fantastic 😍
very nice, and good to know, well done Sir
Great for knurling vice jaws
Very clever👍👍👍
Anda bekerja sangat bagus hasilnya sangat halus dan rapi , dalam berteman dari orang Indonesia 🙏🙏🇮🇩🇮🇩
フライス盤でローレット加工できる治具も作ってそう
Очень хорошо!
Случайно увидел Ваш канал, - выскочил в ленте.
Смотрю тоже болеете железом, поэтому дам совет на пару приспособлений:
- берете стальную пластину (от 10 мм и выше), делаете из неё круг диаметром превышающий патрон, привариваете по центру трубу/кругляк/шестигранник, а сторца(начиная от центра) - сверлите по 3 отверстия на угол 120% и продвигаетесь к наружному диаметру; в эти отверстия точите( с крепкой стали острые конуса), - приспособление готово! - достаточно взять стальной лист(прямоугольник/квадрат/ромб/элипс и другие формы) просверлить по центру отверстие(для упора конусом задней бабки), подвести резец и из безобразной пластины Вы получите идеальный круг(примерно от 50мм и по куда позволит суппорт!!!);
- следующее приспособление почти такое же, НО, - но вместо отверстий для прижима, берете прямоугольник и нарежьте резьбу под нужный Вам винт, а на против прикрепите другой прямоугольник и у Вас получатся вращающиеся тиски (можно прямоугольные прижимы сделать движущими по сторонам(добавляя уголки и прочее!)) - полёт мыслей всякий - нужна лишь фантазия!
Всех благ Вам и процветания каналу.
И да, мне нравится что у Вас чистота, - приятно посмотреть.
Terima kasih ilmunya
Просто неожиданно ! Мне понравился сам рисунок симметрично вышло ! С меня 👍
Gracias por mostrar todo el desarrollo para aplicar este moleteado que es un trabajo en si desafiante por su precisión y queda espléndido para grabar figuras, N°, símbolos en todo tipo de metales y superficies planas y más extensas de lo habitual. Saludos cordiales.
Very nicely done Sir. Keep up the great work.
Nice 🙂
Amazing
That looks beautiful. But I don’t understand how it can cut into the steel just by rolling those wheels over the piece. I hope one day I’ll understand!
Relaxing
I can see this is a wonderful example of working out a problem, but jees, I'd have lost the will to live!
Goodvary Good
Lovely and fascinating to watch. Haven't worked in an engineering job for years but knew exactly what is going on. Very interesting 👍
Thank You for describing some tools, parts in Japanese, may soon I'll know words like bearing, piston, mill tool, tool turret, bed, lathe knifes.
If making vice jaws with knurled faced we used a shaper with the cross feed set at a high rate.
Εξαιρετικό!
Love from india ❤️❤️❤️❤️❤️
Magnificent quality, you could make a great metal file.
I'm afraid that's incorrect, my dude.
@@magicponyrides Please elaborate!
@@Convolutedtubules It's a cool video but the knurl isn't complete; each cell is supposed to come to a well-defined point, like a pyramid. And files have a very different geometry from a knurl! Even a good knurl wouldn't work well as a file.
Nice Knurl.
I'm studying mechanical engineering just for this ✨
Just wanting to give some advice that I was given by my machinist professors at college if you (or anyone) want it.
I'm wanting to do the same (go into mech. engineering and am 29 near space rocket industries), but have already taken a degree in Machine Tool Tech. I don't know if you have any machining experience, but if you don't, I'd suggest getting some.
It'll help you out and you'll be better off than a lot of other mech. engineers. Many machinists say that generally engineers have no idea how to use milling/lathe/etc. machines to make their ideas into reality. Easiest example is recently when John Deere had to use their engineers to continue manufacturing because of labor strikes. They had no experience of using those machines and broke many of them and the parts too.
I hope this helps you (anyone) with what you want to do. 👍
Excelente amigo, te felicito...
8:56 ここの面取りやばい！
My colleagues could learn a thing or two from you about how to look after a lathe 😫
If I'm honest, so could I 😳
That was Knurley !!!!!!
Such a nice job modifying your compound to a milling support. But a pity that you fit such a crappy vise on it.😀 but you can’t have it all, can we?
А я то думал как сделать накатку на плоской поверхности
👍👍👍👍👍
Sugoi! Honto omoshiroi desu. How do you stay so bloody clean while machining??!
Thank you for watching.
In order to make it look good in the video, I clean it frequently.
It is usually covered with chips.
We call it wps wash per second
Alternatively one can use shaper. And make this in half an hour. Except if you NEED that material displacement. Since, shaper would "only" cut his way through.
Didn't mean it as critique, I'm still admiring you for your skill and technique! And waiting to see more. (-;
If you have a shaper, of course
Correct! The only thing you can't make on a shaper is money!
イイネ
I wonder how it would look with straight knurls...
Like a file
🙌👏👏👏
Супер!!!
Круто
Your machine is always so clean.
What oil do you use to prevent that dark gew on standard way oil?
I use Shell Tonna 32 on all my machines and it just looks dirty
Thank you for watching.
The same oil is used for the sliding surface.
I think you have to reapply the oil frequently.
Older machines remove the carriage from the bed and remove the black caked oil stuck in the carriage oil groove.
Your lathe has sunk, clean it up quickly. it sank again, clean it again. it sank again, clean it again. clean clean clean quickly.
アヤメ転造ローレットですね。ワークはFeでしょうか？
ご視聴いただきありがとうございます。
おっしゃる通り、アヤマ転造ローレットです。
ワークはS45C（厳密には鉄Feと炭素Cの合金）になります。
Wait what? When did you get a milling machine?
Thank you for watching.
I bought a milling machine 7 years ago.
Клево
How to make face mill cutter
what do you use to clean your machine, can you make a video about it?
Thank you for watching.
Clean the chips with a broom or air blower.
Just wipe the machine with a rag.
the 2 end sections of the work piece look like files. make it longer and harden for your own rasp?
いつ加工すんねんと思ったら作ってて草
How do you keep the lines straight? Do you lift up when adjusting the position?
Thank you for watching.
It is lifted at the same time as it is shifted to the left or right.
I lifted about 0.3 to 0.4 mm in one round trip.
If you try to lift it while it is stationary without moving it left and right, the resistance will be too great and you will damage the machine.
旋盤を回さない使い方する人初めて見た..
世界最古の旋盤の原型、ロクロは1800年前。
スロッター原型は3000年前。
アイデアは0円で、形にすることにアーティストの価値がある🤣
そのうちゴルゴ１３が依頼にくるんじゃなかろうか？
music is annoying, it would be better if there was a natural sound of metal processing
If you hardened it you would almost get a file or a rasp
Or new jaws for your vice
He would have to try for sharp points instead of flat top diamonds. Also, since knurling is a forming operation, the material pushed up would have an unsuitable grain structure, kind of like metal fatigue on purpose 🙂
It would be much more to the point (pun intended) to do this as a shaper operation, cutting into the material instead of displacing it up with a knurling tool.
I would like to know how you got all the knurls to line up correctly... do they just lock into place automatically?
Thank you for watching.
In the case of a flat surface, if you move the knurling piece and the material so that they do not separate, they will automatically align.
@@SwaplampJapan thanks for clearing that up. I hate when the knurls don’t line up properly on cylinders.. was surprised to see it looking so good :) Great video :)
@@Tonicwine999
thank you for your reply.
If the surface of the cylinder is knurled, the pattern may not line up evenly.
This is because the groove shifts on the second round and the pattern is destroyed.
In this case, you have to push deeper and correct the misalignment before feeding.
After confirming that the misalignment has been corrected, return to the depth that should be pushed in and start feeding.
What are you using for cutting oil?
Thank you for watching.
Cutting oil is Castrol Variocut C210.