Radio Remote Control Hydraulic DIY Kit For Tilt Tray Transport Vehicle Recovery Unit
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- Опубліковано 20 гру 2020
- @Hydraulic.Online
This week's project was to retrofit our DIY Radio Remote Control Hydraulic Kit to an older model Isuzu Tilt Tray Truck used for Towing, Transport, and Vehicle Recovery.
This DIY kit will Greatly Increase Operator Safety and also increase efficiency by 20% during loading and unloading procedures.
AUSTRALIA ? copy and click the links below for products seen in this video complete Tilt Tray D.I.Y KIT see the link below.
bit.ly/33Zmbla
Or a part kit to control your existing hydraulics
www.hydraulic.online/store/Ti...
If your tilt tray Truck does not create air pressure, there are 2 options.
1. The best and most cost-effective method is you can purchase and install a small 12 or 24-volt DC air compressor (with a 100 or 125 PSI pressure switch) complete with a small air receiver tank. A lot of the 4x4 guys do this for their airbag suspension, locker diffs, winches, and big tires.
Or
2. We can help source electric solenoid actuators for the hydraulic valve but these are usually more expensive and not so readily available.
Read below and watch the video to see how we did it.
The 5 spools Italian-made Galtec Valve has had 3 spools partially dismantled and fitted with aftermarket Pneumatic actuators.
So what are Pneumatic Actuators? They are like a piston and connecting rods in a barrel bore that is moved by compressed air.
One of the truck's compressed air tanks was fitted with an additional outlet to feed an air filter, pressure regulator, and lubricator.
So what are an air filter, pressure regulator, and lubricator?
It's like 2 clear plastic tubes with a mechanism on the first mechanism takes high-pressure compressed air and reduces it to whatever pressure you require.
Pressure is adjusted by turning a plastic knob on top of the mechanism.
There is also a fine filter inside the clear plastic tube that the air must pass through and so dust moisture and particles are trapped inside the tube.
The Lubricator is the next clear plastic tube that is filled with clean lubricating oil. As the clean pass through the lubricator's mechanism oil is picked up and travels with the air to the actuator.
The oil amount can be added to the compressed air by the lubricator can also be adjusted as well.
The outlet of this air pressure regulator then feeds 3 double-acting 24 Volt DC air solenoid valves that are electrically actuated by the relays in the remote control receiver.
When a button is pressed on the remote control Transmitter, the receiver recognizes the signal and energizes the corresponding relay and compressed air is directed by one of the air solenoids into the desired pneumatic actuator fitted to the hydraulic spools.
Thus the hydraulic flow control valve is remotely actuated without the operator having to touch the valve handle or even be close by as The Range of this Radio Remote Control Unit is up to 150 meters (480 feet).
so the Transmitter button functions are as follows
1 = Winch Wind In 2 = Winch Wind Out
3 = Tray Slide In 4 = Tray Slide Out
5 = Tray Tilt Up 6 = Tray Tilt Down.
This week's project was to retrofit our DIY Radio Remote Control Hydraulic Kit to an older model Isuzu Tilt Tray Truck used for Towing, Transport, and Vehicle Recovery.
This DIY kit will Greatly Increase Operator Safety and to also increase efficiency by 20% during loading and unloading procedures.
Nice work and good channel colleagues.
Thankyou very much for your kind words.
Great setup!
Starting this process to retrofit a 1995 palfinger knuckleboom crane. any advice on determining compatibility of the pneumatic actuator with my valve block?
We may be able to help, or at least point you in the right direction,.... Where in the world are you located Mr Voltrino?
@@Hydraulic.Online Hi, I'm in north carolina, USA. It's a palfinger PK8000a knuckleboom. Best I can tell, the palfinger part number for the directional control valves is EV 313Z.
20,000 for the kit ?wow😅
Wow ?
We have sold quite a few kits all of them custom designed and assebled to suit the truck builder.s requirements.
$20,000 is not just for the remote control
Our remote kits Start at AU$938
$20,000 will get you all the hydraulic parts below including radio remote control
Air solenoid operated Power take off with in-cab controls pic no. 4.
High Flow Powe take off hydraulic Pump for fast operation pic no. 4.
Chassis mounted oil tank with return line filter pic no. 5.
High flow 5 lever flow control valve with self-centering controls & air/electric solenoids
(3 remote controlled, 2 manual for car cradle) pic no. 11.
15,000lb Winch Hydraulic drive with planetary reduction box with manual free spool, front roller, and 20mtrs high tensile wire cable with swivel hook pic no. 3.
3.5m stroke heavy-duty slide cylinder (Custom built to suit your requirements), 3.5” bore, 1-3/4” rod pic no. 1.
24” stoke Tray tilt cylinders, 2.5” bore, 1.5” rod pic no. 8.
Two Rear Lift Cradle Cylinders 2.5” bore, 1.5” rod, 14” stoke pic no. 9
One Rear Cradle slide Cylinder 2.5” bore, 1.5” rod, 48” stoke pic no. 2
4 x Safety Over centre/counterbalance valves (fitted with hard pipes is an extra cost)
Remote control for tray including winch, tilt, and slide. pic no. 10 (Optional Australian made Radio Remote controls also available )
20 Metres of 5,000 psi working pressure hydraulic hose pic no.13
Field fit reusable hydraulic hose tails, and adaptors for valve cylinders, pic no. 12
Plastic Cable/Hose carrier 3 meters long , 35mm High x 73mm Wide Cable Chain pic no, 7