Building the best solar arch for our sailboat
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- Опубліковано 6 січ 2023
- DON'T MAKE MY $5000 MISTAKE! Watch this video to see the PROPER way to build a solar arch on your boat. This is THE BEST solar arch money can buy, and it only cost me $3500 (after spending $5100 on a sub-par build). Please learn from my mistake! Much love!
Arch build location: www.manzanillomarinaclub.com/
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Ahoy scallywags! Captain James here, inviting YOU to come sail with us. Go to www.sailingzingaro.com to see dates/locations. Hope to see you out here! -J
That arch is pretty cool. The one-handed clove hitch was almost cooler!
15.55 - Yup..... THAT is strong. Nice work by those guys who built it for you.
Here’s a little upgrade for you for the dinghy Davit ,on your frame put a single rope clutch before each cleat on the top, therefore you can have then locked off & if your female crew isn’t strong enough they can take each line to a winch
It was so painful watching you carry the arch without realizing that flipping it upside down everyone could have held it at waist level and straight arms😆 ❤️🌎⛵️👍 🏝🧜♂️
I was thinking the same thing.
@@mikeshultz1007 Me too
The problem with flat mounted panels is you get next to no output for 4hrs of the day and not much for another 4hrs. Having the ability to tilt them especially in the Caribbean with a North wind and a shorter day makes a huge difference. You could add that to the arch easily and still be able to bolt them down hard.
Excellent solution! One thought. why not attach a moving engine lifting arm high up on the port side arch. The idea: If the dinghy was in the water or even liftet stern to port, then the engine could be swung over directly to the rail mount without costs for a chiro-practinioneer years down the road :-)
What a great end result. Looks like you're super happy with it. Some excellent tips about what to use and have on the arch.
Good luck you guys.
You’ve got the best captain, your first stroke of luck.
Man ties a clove hitch with one hand.
The backing plates are awesome, easy to understand why they are needed to maintain integrity of the rear structure
As a retired boilermaker I rate this a 9/10 but keep up the polish on the stainless before it gets away from you. cheers.
Terrific episode. Thanks James and Anna. Great information.
Hey James! We just build our solar arch from schedule 40 aluminum pipe and speed rail fittings. A whole other way to go and it is all DIY. It is rock solid! Just uploaded a video today of a final assembly- 2x 550 W Renogy solar panels. Cheers! Ready to make some juice! ⛵️🌞
Awesome arch James. Built like a tank.
Very well thought out James. It's those small details that make all that work stand out!! WELL DONE SKIPPER!!
Soo glad you show the backing plates!
Awesome refit James!
Thanks!
On the backer plate double nut it to be safe. Will stop the lock nut from backing out. 1:00 in nuts just like us!!!!
Awesome arch - we're in the early stages of designing one for our Sun Odyssey 50 DS, so great tips from your video. Been following your videos for years!! Love your work 😍
Glad it was helpful. Make sure you design it first, and route all the cables you'll need. Plan it out with the guy first.
now that is built strong.
The arch is awesome and looks like they did a top notch job on it! I like the solid railing on the sides of the rear that was a great idea for safety and can’t go wrong with the solid grill mount! Zingaro is looking mighty fine!!!
Nice work Captain James “ Custer “ great to see the background to all the work put into these upgrades.
James --- Arch #2 still has no fore and aft triangulation in the legs. I wouldn't take it on a Gulf Stream delivery to say nothing of the Southern Ocean. All the weight and windage of the heavy frame on top plus the solar panels will shake it apart as soon you stuff the bow into a few wave faces.
Check out the arch on the Bob Perry 59 "Free Range Chicken" that I brought up from Panama a few years back for one of the few properly designed arches around.
Looks like the commentators on this site are all blinded by the artistic beauty of Arch #2. If they want to understand what is wrong with the design I suggest a trip to the nearest manufacturer of house roof trusses. Do you see parallelograms like the legs of this thing or do you see triangles which resist collapse and racking by loading the tubes in tension and compression rather than bending?
Awesome James great job and beautiful!
Love the video I think that's the best arch I've seen on UA-cam so far
Love the new arch. Looking good Cap.
a piece of Art !!!, wel done
Awesome job.
Great job looks awesome I love the seating back there too!
Thats awesome..great set up..gave me some good ideas..thanks
Great to see dude!! You’ve been dreaming of this new arch for months!!!
Looks great man! Thanks for sharing
The Falklands are worth stopping off at, i visited in 82 on RFA OLNA during a little bar fight. Also went to South Georgia saw the old whale station.
Great looking setup!
That looks awesome bro, well done.
Solid stuff, captain James!
Brilllllliant James - Thanks for sharing 👍
I love you brother I hope you have a safe passage you’re amazing james
Thanks for the recommendation.😃👍👏👏👏
Great job with the arch. Major improvement over the last one. Cheers 🍻
this is so cool
Awesome video man, I really enjoyed this.
Almost a work of art James, a class construction for a class vessel
Fair winds
🍺⛵⛵⛵
Walking the streets towards the pick up location for the arch was educational. Thanks.
Looking good James ✌⛵
very glad. love you
VERY Nice Arch!!! I was Skeptical until I saw it Mounted 👌👌👌👌
Don't you wish there was a company that made custom solar panels with nice curves. Love the arch! Looking forward to seeing the next leg of the adventure. Maybe another run at Captains log. My wife doesn't really watch much sailing but she really enjoyed those.
James, sweet job on the arch, w backing plates and ground out /reglassed flat areas to bolt up against, marine wiring w spares, and telling the story! Bet that was a solid workout carrying that beast back to the boat too. You’ll know in your first rough weather day if that moves at all and needs any stiffening tubes or additional bracing well ahead of the big trip south. Loved the background music you sang. Looking forward to seeing you next month in San Blas bro!
Awesome I like
Nice Bob S cover brother! Fantastic upgrade!
Team WORK!❤
The arch looks really cool! Can’t wait to get some nice railings for Wilda! But first, more fairing and sanding for us!
Happy New year !!! Nice Arch ! Ana Tells it like it is ...!!!
Happy new year! Yes, Ana doesn’t pull punches…
Making that piece for your boat twice was such a bummer.
Bit late now but I had an arch for solid solar panels made which proved to have no lateral rigidity despite 9 inch braces in the corners so I bought some straight 1 inch tubing and used grub screw secured stainless fittings to run one each side from bottom side to near top middle. Originally tried dynema but solid was better and not a bad obstruction which I had feared but great hand holds while traversing the area.Still have dynema from staunchion bases to top for fore aft brace. BTW maybe have sacrificial panel connections so they can rip off if you roll over or have real bad hurricane.
James my log has just begun since your latest episodes and the Atlantic crossing a Bavaria had made me think..... your new tube statue is rightfully placed now the sun works for you I hope with the all the greatness in my heart you may now have a run at it again be well my freind and to prosperous journeys on the high sea
Awe. What a sweet message!
@@thelastpirate thank you very much as you might have a way with words my words are for the world
If your going to the southern ocean ,Two and a half inch tube for your main supports is the way to go .it might sound a little over kill but it will with stand about anything for years.
a piece of Art !!!..; well done , just missing antenna for the GSM connection
You could have added the radius on the inside and reinforced the bases with gussets i think is the right word flat 90 triangles welded in the corners idk probably 4 around each anchor point on the hull to the corners of a thicker flat plate 5200 and stainless screws probably less that 1000 to fix the flimsy one
Love it.... Hope all goes to plan.... Aloha....
Nice AIC James.
Man... Now I'm so amped up to get back to my effin' boat... March Can't come soon enough, gaaahhh!!!
Love the arch!
I bought a tig welding setup to build my arch there are ways to possibly reuse the stainless atleast to build you new arch or maybe reinforce what you have now.
Nice bit of Kit Dude .Nuts you all walking it back to the boat 😀
Cant believe you guys carried that all the way back. Holy shit. Also, I enjoyed your (you) background music and singing. Awesome job.
Thanks my bro
when you are sailing in big seas, you can set up a x brace of lines to keep it from moving...something like boom vangs
I would also recommend that you inspect all of your chain plates and re-bed them
Great job on that background music, James!
Nice song in the back !
Brazil is where the “most dangerous lighthouse in the World” is, although I didn’t get to see it & Easter Island was where all those chunky statues were found nearly on the beach, that was one of the places that “Kon Tiki” stopped over & met the natives. I think it’s where they found all the tunnels and underground hiding places where the natives went hundreds of years ago whenever they were invaded and I guess they stayed until the invaders were gone. Those sound like really exciting trips with lots to see that most people only see pictures of…..or videos!
The shrimpers here in Louisiana have a call a Texas rig. I'm going to try to install something like that on my sailboat. If I do it right I can actually pick the dingy up too with it. If you can look into it might give you an idea. You might even want get you a little test troll and pull it. Get you some shrimps.
I was wondering about the backing plates. lol congrats on the arch.
Great video and sharing of learnings. Thank you & happy 2023!
NICE Nutshell cover and vid as always
Well done James! Looks like you & your boat are about ready too take on the world!! Hey was that you playing the Acustic & singing in the back ground? Good music on this one! Be well my friend.
Plunkky the King of San Blas Islands. He may leave His Kingdom to check on a boat from the Greeks. Long live King Plunkky People. love the e anchor so necessary
Do you mean King Plukky❓
@@Odonanmarg thank you
Awesome Arch and upgrades. I missed a few videos. I'm catching up. Got another bone infection. Got a PICC Line attached to me 24/7 for 8 weeks pumping antibiotics. Soon I'll be out. Have fun James, Hi Anna.
Peace brother
Rapper
Get better soon, amigo! You’re in our thoughts! Much love from San Blas. -J&A
This is a great explanation video! You seemed really proud of this when I was there. It is a very nice arch for sure! If others do not act excited or notice then be aware it was demonstrated to me once from a colleague I work with. I was telling him about all the cool and bad ass shit I have done to my boat... He asked me if he came out to the boat would he notice all the improvements? I then realized... Nope, It would just look like a sailboat. So be proud and excited for the cool stuff you have done but it will only be truly appreciated by you and Ana! Thank you for everything and such a GREAT trip!!
Nice arch....How about adding a small swing out crane for lifting the outboard? Glad you still have an inner forestay, Aloha, David.
Good Nz morning James. First of all HNY 2023. Hope it's a good year for us all. I have a problem. When you were telling us your itinerary, I didn't hear any mention of our country. Allegedly we have the highest percentage of yachts per population, in the world. And don't forget we are the holders of America's Cup. Just saying. Good beer too. One day. Eh.? It is what it is.
By the way, if the forecast for the Horn looks a bit shxxxy, or if you need major work done before the Falklands, you can take on the Beagle Channel and go into Ushuaia. Southern most Marina. Plenty of williwaws to deal with. If it's not windy, just wait 10 minutes and you'll get it. But the facilities are good. Southern most city on Tierra del Fuego.
Loving your channel mate. Until next time, take care. Atb from down here.
march 24 ...i wanna meet you in Rio!
for some reason i dont get notifications when you post hope all is well nice setup
Thats a bummer..i have to design one for my 37'..this spring coming..just sub'd
Congrats on design and execution of new arch. One Q: where you able to sell/recycle the old?
Has to have a curve
A couple Rod Holders off each side would be nice
The boat, the girl, and the solar arch. What else could a man desire.
Gracias por tus enseñanzas y por darle buena fama a los talleres de Colombia Dios te bendiga y a esa negra hermosa que anda contigo
That’s Ana ;) she’s the best
@Saling Zingaro Hey James, great job on the design of the new arch. Such an improvement over the first one. But I was wondering, your video seems to show a few places where the arch has got the yellowing signs of rust, or at least of the stainless coat weakening. Was that an optical illusion? @17:04, @18:41
When going up the coast of Argentina make sure you stop off at Mar Del Plata. An amazing awesome resort area that has amazing places to stay, miles of beaches, great food, and super reasonable costs as well.
🤙🏻
Welding stainless gussets into the corners will stiffen it right up. New one is much nicer ...Cheers
Thats a lot of weight to put offcenter. Your boat will bounce more in hard weather. 23:43
The size of the tubing isn't really your problem. the problem is that you do not have any cross bracing .
It is ok for James... But Plurcules will make his arc even more stronger, more practical and more beautiful on his amazing new Plukmumby.
James, if you have a crappy production boat, (paraphrase) and you put a backing place on, how large should it be roughly? Yours looks to be about the same size as the top plate, but on a production boat what should it look like?
Nice dingy davit ! You stated it’s been on a month ,but I’m seeing rust.
It’s that normal?hope it holds up
Fair winds ⛵️