'How was work today, honey?' 'Totally nuts..' Seriously, this was quite interesting & seems mostly safe. Wouldn't want to be the threader & that seems like a lot of weight for a half drum to hold though.
Finally, a UA-cam metal forging video that doesn’t begin with shoveling dirty scrap metal into a cracked crucible to melt down. Actual quality control.
Forging processes (like this one) just heat metal to the point it's malleable and then hot work it.. Casting is melting to liquid form. All steel processes start with melting and casting. It's not a "quality control" thing.
@@brian-px1bb It is. Just melting scraps means you don't look at what you melt. Put some cast iron in there? Way too much carbon now. Put some steel scrap in there? Do you want pure iron after the converter processing? Making steel is way way more than just melting some scraps in an oil fueled furnace somewhere in Pakistan
I wouldn't say fixed, but improved. Those plastic coolant tubes are missplaced easily when you accidentaly touch them with a nut or your hand. This way you don't have to readjust them so often ;).
Seems to be a step missing.. They get stamped with a marking after coming out of the shot peen, but the next time we see them, the ID has been machined. Cool video none the less.. love seeing these processes.
That's shot blasting to clean the surface. Peening is a much more carefully controlled process than blasting, which is specifically to cover the surface in tiny indents and leave residual compressive stress which makes the surface resist cracks.
@@jimurrata6785 That's an ID stamp, not a hardness test indent. A Rockwell hardness indenter runs WAY slower than that, and low-grade fasteners like this are never 100% hardness checked. At best, they're checking 5 or 10 parts per batch.
Thanks for sharing the video. I found it surprising how much labor and metal cutting went into making those nuts, would have expected it to be more efficient.
@@acat6000 It's like 2 or 3 pounds of steel at 40 cents a pound. Those guys are cranking one out every 10 seconds. If it's like 5 guys working there among the different machines, that's under a minute of labor per nut, at 25 dollars per hour labor cost, which is high for Korea, that makes labor like 20%-30% of the cost of the material. And even with a highly automated system you not only have to buy millions of dollars worth of equipment which the interest on cost as much as a few employees but you also have to hire a high skill automation tech with machining skills and programming skills and electronics skills and all that stuff to fix the machine. It's not a question of precision it's purely a question of volume needed.
Для тех кто "фу, пакистанские технологии" такое количество (хотя вполне умеренное) ручной труд потому что с большой вероятностью поступил разовый или эпизодический заказ и делается ограниченная партия скажем в 3-5тысяч штук (сомневаюсь что именно в таком размере гайки нужны миллионами) такому заводу это на полдня работы, никто не будет тратить несколько дней на наладку автоматизированных линий. Учитывая широту номенклатуры крепежа это вообще риск непрерывно сидеть в наладке, вместо того чтобы привлечь несколько человек на перекладку и сделать партию за день другой. с метчиками там все хорошо, они специально обученные работают в СОЖ и полностью выходят. Внимательные заметили что (в ролике последовательность похоже неправильно смонтирована) гайки еще суют в ЧПУ токарный центр где их торцуют и вероятно еще доводят резьбу до номинала. не хайтек но современное и рационально организованное производство с вероятной специализацией на выпуск широкой номенклатуры крепежа сравнительно небольшими партиями. А бочки... нормальный подход учитывая специфику груза тара там долго не живет, делать специальную накладно в контексте того что количество бочек (из под масла и СОЖ) регулярно пополняется, делается элементарно, выкидывается вместе с отходами по мере износа аналогично, экономика должна быть экономной ))
В токарный ЧПУ суют не для доводки а прямо из дробеструя. И растачивают и режут резьбу. Мне тоже показалось, что торцуют, но нет, торец остался чёрный, с клеймом. Видимо партия гаек с нестандартной резьбой или часть метчиков вышла из строя. А расточку других заготовок под метчик не показали.
내가 예전에 현대금속에서 구매를 많이 했지만 지금 생각할때 너트값 엄청 받아도 괜찮겠다. 너트 하나 만드는데 이렇게 목숨 내놓고 수작업을 해야 되니 전작업 자동화 안되나? 너무 위험해 보인다. 볼트너트 열간업계가 항상 저렇게 위험하게 작업한다. 부산인들 대단합니다. 존경합니다.
As somebody else has said they are missing a step. And also that bar is not the same bar that gets stamped the very first time we see it. It is a lot wider than when we see the man loading up the bars at the beginning.
I noticed that too. They're making at least 3 different size nuts in this vid. Similar process for all, but no, we're not following the making of one nut.
Теперь понятно, почему многие гайки с Азии невозможно качественно законтрогаить, особенно на вибрационных узлах. P/S. для тех кто напишет, про шплинтование, обвязка, прихватка из сварки, гравера, специальной резьбой, где гайка за собой заминает резьбу и т.п. есть такие узлы, где именно удобство при замене, составляет контргайка)))
Вопрос-ответ))) И у нашего производства есть такие грехи, но меньше. Это проще понять, кто с этим работает или связывался. Проще конечно на рисунке об,яснить но) Есть различные углы на резьбе, их много видов и самые популярные допустим метрическая. И как показано на видео, нарезают резьбу обычным метчиком, видно что он свободно входит в шпиндель квадрата))) Углы не совпадают и при разной постановке его, когда обычно ты затянешь, да это будет держать. Но контргайка просто "приложиться" к гайке и не будет совпадения катетов углов на гайке и болте или шпильке. Это легко проверить, накручиваем две гайки одновременно и недолжно закусывать, появляться между ними зазоров, это будет прочное соединение. Я не токарь, я работаю с дробильно-сортировочным оборудованием, бывает даже немецкие шпильки вытягиваются. На класс прочности я бывает даже не смотрю, потому что 8.8 лучше держит чем 10.9, а про каленку, не скажу))) Ее не высверлить, небольшой загиб не выколотить, а в глухом отверстии не выдуть))))
It's interesting, some elements are highly automated while others that in theory could be automated are labour intensive. I wonder what the economics would be to entirely automate this process.
Couple teeth are not critical, of only they not cause jamming. Some break cases may be regrinded. Next tooth after broken have to take more chips, that's all. No idea how often the're replaced, havent worked at a line, but only suppose that couple in a day.
@@hztn Maybe the threads are so large the chips come out without jamming. I couldn’t see using a tap with smaller diameter and tighter pitch with missing tap threads
In al, of your Korean factory videos there’s a commonality to them all - those yellow plastic baskets and tubs. I hope the Korean who came up with them is now sitting there surrounded by lots of said baskets all full of Won and grinning joyfully. :)
I guess they wait for those taps to be totally shot in the threading department. Most were missing a few teeth, but that one at 7:17 was missing most of the tapping threads!
I was impressed that they ran the whole tap through the nut and let it drop out the bottom for a manual pick up. They use all cutting surfaces of the tap.
И это промышленно развитая Корея? Бочки из под масла с дырками используются как тара в производстве, множественное ручное перекладывание "от сюда - сюда", никакой автоматизации производства. Скоро "разовьются" до уровня Пакистана.
While I love watching the process, I question the quality control in that place. If you watch the close up of the tapping operation they show you a tap that has a tooth missing for one turn of the tap and then the next close shot is a nice new tap, the shot after that shows multiple taps in the machine missing multiple teeth.
if the last few teeth are intact its irrelevant in what conditions are the leading teeths and the tap is guided so you cant get misalignment cut. Taps even in daily use last for years.
The amount of manual labour that is still going for these simple things is astonishing. I'd assumed that this process would've been already almost compeltely automatized, but I guess human labour is still cheaper.
@@richardschipper5989 nope carbon or alloy steel nut forging use water for cooling die that answer is correct. Stainless or nickel alloy(ex.inconel,monel,hastelloy) using release agent (water bond).
I actually worked in a factory that made aerospace bolts once. After 3 days I got heatstroke and had a nervous breakdown. I don’t know how they do it..
Among videos I have watched, this nut manufacuring system doesn't have an automation process. Is this because labor cost is cheaper than adopting modern process?
The main tool used on this factory is a metal half-barrel with holes.
😆
It looks, anytime it can shear.
Innovative
Cost cutting lol…
The holes aren't even cut in, they've been burned with an oxy torch.
'How was work today, honey?'
'Totally nuts..'
Seriously, this was quite interesting & seems mostly safe. Wouldn't want to be the threader & that seems like a lot of weight for a half drum to hold though.
In Korea, an average of 800 people die from industrial accidents every year in workplaces with less than 50 employees.
I love that they are using nuts everywhere as holders, spacers etc in the shop haha
Finally, a UA-cam metal forging video that doesn’t begin with shoveling dirty scrap metal into a cracked crucible to melt down. Actual quality control.
But I do miss the safety flipflops though.
@@patrickd9551 😄
ふ
Forging processes (like this one) just heat metal to the point it's malleable and then hot work it.. Casting is melting to liquid form. All steel processes start with melting and casting. It's not a "quality control" thing.
@@brian-px1bb It is.
Just melting scraps means you don't look at what you melt. Put some cast iron in there? Way too much carbon now. Put some steel scrap in there? Do you want pure iron after the converter processing?
Making steel is way way more than just melting some scraps in an oil fueled furnace somewhere in Pakistan
I love how they adopted unfinished nuts as supports in the machinery. Clearly was not designed and fixed by workers themself. 7:05
I wouldn't say fixed, but improved. Those plastic coolant tubes are missplaced easily when you accidentaly touch them with a nut or your hand. This way you don't have to readjust them so often ;).
Amazing video. I love how there is no talking, nice music, and that you can just immerse yourself into the wonderful labor being done.
No music would be better
Wonderful labor or work that no one of us would be able to do for more than half an hour. Poor workers!
I would like to watch this video without the song
@@SecretPesch Easy--mute it.
@@SarahLowrey
No, you can't mute it. Then you will not hear the clink-clonk.
Music does not belong here.
Nice, these guys listening to classic music during the work.
Could you post a version without the music making it impossible to hear what is happening and ruining the experience, thanks
Seems to be a step missing.. They get stamped with a marking after coming out of the shot peen, but the next time we see them, the ID has been machined. Cool video none the less.. love seeing these processes.
Between 6:05 - 7:20 you can see them being tapped after being hardness tested.
@@jimurrata6785 yeah but the ID is already machined when they get loaded for tapping. It's just not shown in the video.
Maybe those nuts were just reamed prior to being tapped.
That's shot blasting to clean the surface. Peening is a much more carefully controlled process than blasting, which is specifically to cover the surface in tiny indents and leave residual compressive stress which makes the surface resist cracks.
@@jimurrata6785 That's an ID stamp, not a hardness test indent. A Rockwell hardness indenter runs WAY slower than that, and low-grade fasteners like this are never 100% hardness checked. At best, they're checking 5 or 10 parts per batch.
The final packaging in a bag randomly bundled spoiled the beauty of its manufacturing. I was expecting a beautiful box packaging like that of bearing.
Thanks for sharing the video. I found it surprising how much labor and metal cutting went into making those nuts, would have expected it to be more efficient.
When you make 10 thousand a year of something you aren't gonna spend 5 million on an automated solution.
The big factories are for sure. They seem to be doing more custom or high precision nuts. No way this process could be cost competitive
@@acat6000 It's like 2 or 3 pounds of steel at 40 cents a pound. Those guys are cranking one out every 10 seconds. If it's like 5 guys working there among the different machines, that's under a minute of labor per nut, at 25 dollars per hour labor cost, which is high for Korea, that makes labor like 20%-30% of the cost of the material.
And even with a highly automated system you not only have to buy millions of dollars worth of equipment which the interest on cost as much as a few employees but you also have to hire a high skill automation tech with machining skills and programming skills and electronics skills and all that stuff to fix the machine.
It's not a question of precision it's purely a question of volume needed.
This is the best nut making video ever!!!!!
Agreed, I nutted to this
Like Pakistan's videos, but with new machines and clean and safe factories 👏👏
There should be an award to the first channel to figure out you don't need narration
The classical music makes this really funny
This seems so mesmerizing to watch. We look forward to watching more of these.
The word "mesmerizing" came to my mind too.
Для тех кто "фу, пакистанские технологии" такое количество (хотя вполне умеренное) ручной труд потому что с большой вероятностью поступил разовый или эпизодический заказ и делается ограниченная партия скажем в 3-5тысяч штук (сомневаюсь что именно в таком размере гайки нужны миллионами) такому заводу это на полдня работы, никто не будет тратить несколько дней на наладку автоматизированных линий. Учитывая широту номенклатуры крепежа это вообще риск непрерывно сидеть в наладке, вместо того чтобы привлечь несколько человек на перекладку и сделать партию за день другой. с метчиками там все хорошо, они специально обученные работают в СОЖ и полностью выходят. Внимательные заметили что (в ролике последовательность похоже неправильно смонтирована) гайки еще суют в ЧПУ токарный центр где их торцуют и вероятно еще доводят резьбу до номинала. не хайтек но современное и рационально организованное производство с вероятной специализацией на выпуск широкой номенклатуры крепежа сравнительно небольшими партиями. А бочки... нормальный подход учитывая специфику груза тара там долго не живет, делать специальную накладно в контексте того что количество бочек (из под масла и СОЖ) регулярно пополняется, делается элементарно, выкидывается вместе с отходами по мере износа аналогично, экономика должна быть экономной ))
В токарный ЧПУ суют не для доводки а прямо из дробеструя. И растачивают и режут резьбу. Мне тоже показалось, что торцуют, но нет, торец остался чёрный, с клеймом. Видимо партия гаек с нестандартной резьбой или часть метчиков вышла из строя. А расточку других заготовок под метчик не показали.
I like how they have classical music playing in the factory.
I think the music is playing in the video, and not in the factory. That is the case in many videos on this channel.
Respect for all workers involved in the process
Incredible video with fitting music.
На производстве без спецодежды, касок и очков???
It must so nice working there getting to listen to classical music while you do your job.
Did you see the conductor on the wide screen above the Row of Taps? Talk about Job perks.
Неужели для цеховой тары не хватило денег - половинки бочек с рваными краями ?
- Можно было бы сразу в ковши перегружать - видимо ковш только один, нищеброды. )))
@@hztnэти полубочки всю картину портят, гайки вылизывают, а тары соответствующей нету
내가 예전에 현대금속에서 구매를 많이 했지만 지금 생각할때 너트값 엄청 받아도 괜찮겠다.
너트 하나 만드는데 이렇게 목숨 내놓고 수작업을 해야 되니 전작업 자동화 안되나?
너무 위험해 보인다.
볼트너트 열간업계가 항상 저렇게 위험하게 작업한다. 부산인들 대단합니다. 존경합니다.
소량작업으로 진행되어 전자동화는 불가합니다
업무량이 대단합니다. 산업일꾼분들 존경합니다.
In Korea, an average of 800 people die from industrial accidents every year in workplaces with less than 50 employees.
I think working in a place like that would drive me nuts.
See what you did there
This video is nuts
As somebody else has said they are missing a step. And also that bar is not the same bar that gets stamped the very first time we see it. It is a lot wider than when we see the man loading up the bars at the beginning.
I noticed that also!
maybe key step is not for open
I noticed that too. They're making at least 3 different size nuts in this vid. Similar process for all, but no, we're not following the making of one nut.
Теперь понятно, почему многие гайки с Азии невозможно качественно законтрогаить, особенно на вибрационных узлах.
P/S. для тех кто напишет, про шплинтование, обвязка, прихватка из сварки, гравера, специальной резьбой, где гайка за собой заминает резьбу и т.п. есть такие узлы, где именно удобство при замене, составляет контргайка)))
ИЗ Азии а нЭ С азии ) укр учи русский язык
@@TinTaBraSS777 Своих детей учи, человек замечательно и понятно пишет, не нравится - не читай.
И почему их невозможно?
Купи тогда гайки российского производства!
Вопрос-ответ))) И у нашего производства есть такие грехи, но меньше. Это проще понять, кто с этим работает или связывался. Проще конечно на рисунке об,яснить но) Есть различные углы на резьбе, их много видов и самые популярные допустим метрическая. И как показано на видео, нарезают резьбу обычным метчиком, видно что он свободно входит в шпиндель квадрата))) Углы не совпадают и при разной постановке его, когда обычно ты затянешь, да это будет держать. Но контргайка просто "приложиться" к гайке и не будет совпадения катетов углов на гайке и болте или шпильке. Это легко проверить, накручиваем две гайки одновременно и недолжно закусывать, появляться между ними зазоров, это будет прочное соединение. Я не токарь, я работаю с дробильно-сортировочным оборудованием, бывает даже немецкие шпильки вытягиваются. На класс прочности я бывает даже не смотрю, потому что 8.8 лучше держит чем 10.9, а про каленку, не скажу))) Ее не высверлить, небольшой загиб не выколотить, а в глухом отверстии не выдуть))))
Now that's how to combine the machine sounds and some nice music and make a great video. New sub.
Great video but no need to add music
Combined with the correct music, so satisfying to watch!
If I had to work in this factory with this background music I would go bonkers
Да, музыка супер. Обычно наоборот портит ролики, а тут даже интереснее сделала.
What a nice finish!
It's interesting, some elements are highly automated while others that in theory could be automated are labour intensive. I wonder what the economics would be to entirely automate this process.
My theory is they process a steel of different grade. Otherwise it does not make sense.
Next video: "The process of making a giant crescent wrench for the hex nuts we made last time."
Amazing vidéo, hard work and excellent workers.
Brilliant videos ! 👍
thanks for showing the whole process
столько много ручного труда . разве это южная корея ?
I wonder how they track the material and heat treat? It looks like they would come out pretty soft. They will be going into a bridge near you.
I look forward watching 😊
I love all industrial workings this one with excellent music and all the background noise is just awsome thank you
At 2:13 for a moment I thought they were going to weld them back together as one long shaft
잘 봤습니다.
시청해 주셔서 감사합니다.
凄い！韓国も最近ではナットを作れるようになったんだ！
キムチしか作れなかったのに！
King ji❤️you work so hard we love you and your content and don't let the haters get to you
Who is sending him hateful messages? I don't see a single hateful comment.
Привет из Ростова на Дону🖐Cool👍
I've worked with nuts like these we had them on large positive displacement fluid pumps
Nuts like deez?
@@GW71093 The really big nuts. You know.
Shout out to the employee of the month: Half drum full of big nuts
... Induktion the best fire for ready Metall forming.
In Korean, bolt and nut is both called 나사(nasa), which is read same with National Aeronautics and Space Administration lol
Why is the scene where the inside of the nut and faces of the nuts being machined left out, this is after the letter punch but before the threading?
King = Helo my friends, NICE forging . . . . !!!!!!!!!!!!!!!!!!! thanks . . . . Sir Pedrito.-
첫 직장이 이런 비슷한 공장이었는데,
완전 3D 직종입니다.
지금 직장은 공장 바닥에 그냥 앉아도
될 정도입니다.
30년 전 이야기 인데, 그래도 그때가
좋았습니다.
I thought all the parts needed to be thrown on the dirt floor after ever step. That's what we usually see in vids like these 😂
А где процесс расточки? После клеймения идут кадры с расточенными под резьбу деталями.
This is nuts!
There are broken threads on one of the taps. How often are they replaced?
Couple teeth are not critical, of only they not cause jamming. Some break cases may be regrinded. Next tooth after broken have to take more chips, that's all.
No idea how often the're replaced, havent worked at a line, but only suppose that couple in a day.
I noticed that as well.
@@hztn Maybe the threads are so large the chips come out without jamming. I couldn’t see using a tap with smaller diameter and tighter pitch with missing tap threads
Que hermosa trabajo
In al, of your Korean factory videos there’s a commonality to them all - those yellow plastic baskets and tubs. I hope the Korean who came up with them is now sitting there surrounded by lots of said baskets all full of Won and grinning joyfully. :)
6:22 Wait! Did these nuts suddenly get much smaller?
They shrink when they cool.
Very nice!
I guess they wait for those taps to be totally shot in the threading department. Most were missing a few teeth, but that one at 7:17 was missing most of the tapping threads!
I was impressed that they ran the whole tap through the nut and let it drop out the bottom for a manual pick up. They use all cutting surfaces of the tap.
I bet they just hand-file the threads to correct depth for the nuts that get tapped by The Toothless One.
Great to see this!👍☘️
Почему в печи цепь конвейера не нагревается до красна?
Interesting way to load the taps.
This job is nuts!
저런 큰 볼트를 사용하지 않지만 책상에 장식품으로 하나 두고 싶네요
I do my best thinking when I'm fidgeting with my hands. A huge bolt and nut on my desk would be perfect.
И это промышленно развитая Корея? Бочки из под масла с дырками используются как тара в производстве, множественное ручное перекладывание "от сюда - сюда", никакой автоматизации производства. Скоро "разовьются" до уровня Пакистана.
鐵桶邊緣很鋒利若能處理一下 對員工安全比較有幫助
Great video, good workers, but it would drive me nuts.
현대금속 다른 제품도 많은데 육각너트는 처음 보네요. 생각보다 품종이 다양하네요
그렇군요 감사합니다
Is it just me or did those pieces almost dbl in size after going through the induction heater??
и ЭТО гигантская ?
На анкерах судового главного двигателя
ГОРАЗДО БОЛЬШЕ .
Beautiful works, God blessed.
작업자의 절반 정도는 안전모 없이 작업하시네요... 영상은 흥미롭지만 안전의식이 더 필요해보입니다.
Вот где настоящий мужской труд. Вот она жара!!
이렇게 재밌다니..ㅎㅎㅎ
Expecting many BattleBot winners this year, apparently.
I saw that broken TAP tooth…and can anyone else smell this place?
While I love watching the process, I question the quality control in that place. If you watch the close up of the tapping operation they show you a tap that has a tooth missing for one turn of the tap and then the next close shot is a nice new tap, the shot after that shows multiple taps in the machine missing multiple teeth.
if the last few teeth are intact its irrelevant in what conditions are the leading teeths and the tap is guided so you cant get misalignment cut. Taps even in daily use last for years.
기름 만질 때, 목장갑 보다 고무장갑을 끼는 것이 피부보호에 좋을 듯. 유해물질로 질병유발 가능성 존재
bolt up is a good workout for the fore arms, especially if you dope them in -20c weather!
The amount of manual labour that is still going for these simple things is astonishing. I'd assumed that this process would've been already almost compeltely automatized, but I guess human labour is still cheaper.
Wow, nice video, love it 💚💯🔥
i wonder what kind of lubricant they used when shaping the nut
Like when they are forging the red hot metal? It's just water to keep the dies cool
@@turbo2ltr no, oil
@@richardschipper5989 nope carbon or alloy steel nut forging use water for cooling die that answer is correct. Stainless or nickel alloy(ex.inconel,monel,hastelloy) using release agent (water bond).
A nice warm place to work ☺️
Insert "big nuts" joke here fellas, this way we can put em in one place.
What for a material ? How could you granted the specified heat number?
Amazing .Very fascinating.
I actually worked in a factory that made aerospace bolts once. After 3 days I got heatstroke and had a nervous breakdown. I don’t know how they do it..
Solide Qualitätsarbeit.
Wow, those are some BIG nuts man 😂😂😂
That does look very good quality!
It's not lol
あんなでかいナット何に使われてるんだろう？
This is nuts.
That's nuts!
That is nuts!
Among videos I have watched, this nut manufacuring system doesn't have an automation process. Is this because labor cost is cheaper than adopting modern process?
Thats just nuts.