Using default LiFePO4 settings for Bulk, Absorption and Float? Probably not...
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- Опубліковано 5 вер 2024
- I'm playing around with these settings for a while and observe how the charge controller handles different situations. When does it stop charging, when does it start charging again? What's the 'best' for Bulk, Absorption and Float mode? What Absorption Time and Tail Current works well...
This is so confusing for beginners (like me) so I really break this down as much as possible to understand what happens and why.
I don't like the default settings in the Victron charge controller for LiFePO4 cells. They seem to waste a lot of solar energy by not turning the charger back on quick enough.
(Edit: this video was made in the early stage of me exploring charge algorithms of LiFePO4. Once fully charge, the charger can keep the battery at float mode as it is already full. It does not need to turn on again as the battery is still 100% full).
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I love that you're asking these questions. You're also willing to admit that you didn't understand something and change your direction. I don't know what you do for an occupation, but IMO, that's the sign of a true engineer.
Thank you Matt. I'm an Electrician by trade but always worked with computers, software and hardware. I also like to build things form a mechanical perspective.
The exploration and experiments in the field of solar and battery tech is super fascinating I found and I'm so glad I can share this experience with all of you guys. So thanks for coming along and all your comments and contributions here on the channel.
What we miss with so many of the other UA-camrs is the learning process. There's a threshold where you jump from a basic understanding to a deeper level, and once you achieve that deeper level, you tend to think of all of the trivial things as just that... trivial. However, if you want to teach someone else, it's really important to remember that they have to take those same steps. Keep posting the videos about what you don't understand! There's a lot of other people just like you.
Ok
Awesome! It's really good to see another analytical mind working through the same thoughts I've been having and experimenting with for the past couple of months. I'm still toying with different voltage settings for mine, however the voltages are all kept the same between float, bulk, absorption etc. And I've also got zero offset. This of course means the charger is simply a big lab style power supply, with a voltage limit, and a current limit. The current limit is just how much solar is available. Once the batteries are full, it prevents the batteries from doing any work unless the solar can't keep up.
I figure the less cycles, the better. And while there are concerns regarding keeping batteries at a high SOC, the fact is that every night when the sun goes down, they start to discharge anyway. Most days I get back up to close to 100% with my setting at 54.2v. And overnight I will use 15% or more.
This fine tuning is tedious, and not for the average user. However the benefits should be huge, both in power obtained from the solar panels, and in battery longevity.
Thanks Paul, I really appreciate your comment and also our conversation in Messenger this week. If we ever meet, we will probably talk for days nonstop. This battery stuff is so fascinating.
At 10:27, keep in mind that the surface charge at 56.8V dissipates very quickly when you begin to discharge the battery. Going from 56.8V all the way down to 54.4V (even down to 54.2V) or so does NOT deplete the battery in any meaningful way. The battery will still be at a 99.9% charged state.
So basically, you don't lose any meaningful capacity by allowing the battery voltage to drop to the 54V Float setting before the charge controller kicks in and starts helping again. The battery is still nearly fully charged at that level. You don't want to set the float any higher... even victron's setting is a little hot (3.375V per cell... I honestly would not go over 3.35V per cell for the Float setting). If you set the float higher then you are basically either sloshing current around unnecessarily, or you are trickle-charging the battery 100% of the time (at least while the sun is out), even if the battery is already 100% full, which you absolutely do not want to do.
-Matt
Thank you I think that's where he is at now pretty-much
Think he's saying even thou battery is staying full,your inverter is not taking advantage of the solar that is available on the bus cause mppt turns off.
I am not sure if someone answered this yet, but I was explained differently when the solar guy installed my first solar system on my first sailboat, I am explaining it in 48v terms, but my setup was a different voltage. The solar guy explained it this way. Float is your target cell voltage x cell count. So let's say you want 3.4v/each cell, that would make your float voltage 54.4v because that is your desired optimal voltage when your batteries are perfectly balanced. Now you need to figure out your charge cell offset, this is how far apart your cells become throughout a full charge. So in my case, the guy set absorption voltage to 54.4v and hooked a load up and discharged my cells to low cut, then he used a charger to charge the battery to full 54.4v. Then with the default 2hr absorption period, we viewed the BMS and noted the cell difference as soon as it went into absorption mode and he timed how long it took the BMS to balance the cells within 0.01v. The cell difference going into absorption is your charge cell offset and the length of time it took the battery bank to balance to within 0.01v during the charger pause period is what we use to adjust the settings. So let's give an example, on the flip from bulk to absorption mode you saw a 0.075v cell difference between your cells because they are poorly matched... well now we would adjust your absorption voltage to Float Voltage (54.4v) + Charge Cell Offset (0.075v) = 54.457 ~ rounded to 54.46v, so this new 54.46v would be your Absorption corrected voltage. In regards to absorption time, this is how long it took your battery BMS to complete the balance, so in regards to my BMS it was only 4 minutes to complete a balance. So the settings would be adjusted as follows based on this scenario: Absorption 54.46v, Absorption Time 0hr:04min, and Float 54.4v. Regarding the bulk voltage offset restart, the guy told me to turn on all my typical constant loads that are expected to be on every single day ex.. frig... and then compare the voltage of your battery bank for a minimum of 1 minute, so if your bank drops less than 0.1v, set it to 0.1v, if it drops to let's say 0.4v after a minute, set it to that.. otherwise, the controller will attempt to maintain the batteries to the float voltage at a lower charge current as needed. The whole point of the absorption cycle is mainly to balance the cells from charging up because they can't balance properly within float mode since the BMS uses voltage bleed for balancing. also.. you need to set your BMS start voltage as the float voltage.
Thats good info! Thank you
I agree Andy, absorption at a safe level, and float at either the same or ALMOST the same level.
I use 3.45v/cell for both in my caravan battery, (400Ah) works for me!
3.45v is not quite full, but high enough to top balance.
When I’m not using the battery, I keep the charge level (and voltage) lower.
LOVE your frogs- have you named them 🤣
I want to re-balance my battery from time to time and also want to give the Victron BMV battery monitor a chance to synchronize. So I need to charge to 100% SOC once in a while. But not too often in order not to stress the battery unnecessarily.
My approach is to keep the charger in float for many days or weeks and go to bulk/absorption only once in a while. To accomplish this I would set re-bulk-offset to a very high value. This will trigger a new cycle only when the battery is at low SOC after heavy usage during cloudy weather or if the charge controller is manually switched off and on again. Otherwise it will stay in float.
I would suggest the following settings:
Absorption: 3.55V (2h with tail current of 2.5% C)
Float: 3.35V
Re-bulk-offset: 0.15V per cell (2.4V in your application)
The parameters and concerns you suggest are completely valid..!! This shallow cycle method allows you to set state of charge to let's say 80% and keep it held constant until the PV array stops producing. Any load introduced will be driven by the sun rather than cycling the batteries, thus minimizing deep charge/discharge cycles!!
I keep my absorb voltage to the same as my float during the times of year when I am constantly using the battery (my camping season) but at times that am not using it, I adjust the float voltage to the lowest that I want to keep my batteries for longer life
I would like to know, do you have adaptive absorption set to on, and what's the absorption time you set?
@@bobby1970 no it is not set to adaptive and set to default of 2 hours
I would go for no absorption in Lithium due to the longevity of batteries. Maybe occasionally for detailed balancing (or an occasionally higher absorption voltage can be used)
3.55V is 99%. 3.35V is also 99%. 3.325V is 90%. If you charge to 3.55V, for all intents and purposes you're at 100% state of charge. If you charge the battery to 3.65V, fully, no current going in, the voltage will settle in a matter of hours to something around 3.45V or even less once you disconnect. However, keeping your battery at 99% state of charge for prolonged periods of time is not good for the battery. This is why keeping a float voltage at 3.55V (or just high in general) is not a good idea and why Victron puts the float at 3.375V per cell... Victron's settings are there to maximize cell cycle/battery life, not maximize energy harvesting.
However, this does not take away that between your 3.55V and your 3.35V you've used less than 1% of the capacity of the battery. The reason you don't set your float/absorption to the same level at 3.4V is that you limit the current going into the battery and slow your charging rate; if you have a big charge controller able to deliver 100A, you want to push 100A into the battery. You need the voltage to do this.
Take the example where you pull the 2kW load, you got below the 52.8V threshold (3.3V per cell - under load - ) in a matter of minutes, meaning you pulled out almost nothing from your battery even at your 2kW load. So really, float and absorption aren't very far apart at all. In fact, they're within less that 1% of the total capacity of the battery - there is almost no energy in the battery past the elbow of the charge curve at the high state of charge yet this region has a big voltage delta (incidentally, also why you want to charge to that elbow if you want to do balancing, since it's the only region besides the one at the low end that gives you enough delta voltage to deduce some kind of state of charge from the voltage alone).
Love your explanation. Thank you very much. That makes totally sense!
I had to read the long version of your explanation to get this, i didn't think about the cc vs the cv. Would the altered parameters have a bigger ill effect due to the micro cycling of the batteries as well? Where a longer delay then cc vs cv constant charge is healthier?
Great video,your BMS will still balance with a float mode current.setting max voltage and float the same you will see the current shared between battery and charger for the load.never miss out on potential solar energy.this setting will also help with absorption.
What’s your preferred float/absorption voltage you’re using for your lifepo4 setup?
Setting absorption an float mode the same that’s how I have it an it works perfect
Hi, I was just curious, do you have adaptive absorption turned on, and what is the absorption time you have set? Thanks.
Hi Andy
Another great video.
I have aps and float at the same with 0.1 in offset and been running it like that for 2 years
Hola tus resultados son tan buenos con esa configuración?? Porque estoy en el mismo dilema gracias
Another great video ! I'm using LEAF Li-Ion NMC cells in my 14s battery and I set my LV5048 all-in-one parameters as follows:
BULK Charge Voltage: 57.4V (4.10V), this is my 100% SOC
FLOAT Charge: 57.4V
LVD (Low Voltage Cutoff): 47.6V (3.40V), this is my 0% SOC
I also DISABLED Equalization.
Of course the exact values you use will depend on the battery chemistry, but for NMC these values work great for me.
Like the others who have commented: I also keep my absorption and float at the same voltage, but I keep mine on the higher side: 57.0 is what I use.
I would argue that in a solar/off-grid set up you never want to allow your battery to sit fully charged. Not because it's bad for the battery (It's not really a big problem for LiFePO4) but rather because a fully charged battery means you're not making use of available solar energy. You want to always make use of the solar power that's available. So I have my chargers set to charge to 57v but I also have load shedding enabled: Whenever my cells reach 3.35+ volts and if there's still excess power coming from the solar panels I have some optional loads that kick on to make use of that extra power. (The shed loads are A/C units, heaters, and water heater)
So my battery almost never gets charged to 57v. Because while the charging equipment is configured to charge to 3.56v per cell it rarely gets that high because my load shedding prevents it. Even if it does make it to 57v the shed loads ensure it drops down very quickly, within seconds in most cases.
Also: 3.55v is not that high for LiFePO4. Most of the studies have shown that even charging to 3.65v does not have a huge affect on the longevity of the cells. Unless you hold them there for days at a time. Charging to the higher voltage makes absorption and balancing much faster (Especially if you have active balancers which you will probably end up needing eventually).
You should be able to easily find ways to do load shedding: have your Tesla automatically start charging when the battery gets above 54.4v, for example. or put a window A/C unit in your garage and use the excess power to run that to take some of the heat out of the garage when the sun is at it's hottest. With solar a fully charged battery means you're leaving solar power on the table. It's better to find a way to use it rather than let your battery sit fully charged. Having the charger set to a higher voltage means the charger keeps pulling power from the panels as the load shedding kicks in to put that power to use.
This is another advantage of using the wired Victron Shunt instead of the "Smart" wireless one: It includes a relay you can use to drive load shedding like this. I used to have it set up to have the relay on my MPPT set to come on anytime the PV is at a high enough voltage and the Victron Shunt set to come on at a high enough battery voltage. When both relays are on it turns on my selected shed loads.
I've since switched to using a smart hub with MQTT capability. I now read the can-bus data from the Victron Color Control GX via it's MQTT service and use that data to intelligently turn on/off my load shedding devices. IE: Kick on the A/C if it's hot outside, or kick on the heater instead if it's cold.
As far as the defaults: I believe the defaults are most applicable to people using these batteries in "standby" conditions rather than a true off-grid situation. IE: These are for people who are usually connected to the grid (and may even be exporting excess solar back to the grid) and the battery is just there for backup in case the grid goes down. In that case the defaults are fine: Charge it to 3.55v to get it to 100% and then drop float down to a voltage that's ideal for standby/storage.
As always, Jeremy, thank you very much for your comments and explanation.
That load shedding make sense. How do you turn it off again after the battery has dropped a bit though? How do you ensure this AC does not drain your battery but using only solar power while keeping the battery full? I mean ideally it would only use as much power as you have excess from solar in any situation. But how do you control that?
There is a EVSE called the Zappi which does exactly that. I diverts excess solar energy into your vehicles battery and varies the power all the time accordingly to the available solar power.
"As far as the defaults: I believe the defaults are most applicable to people using these batteries in "standby" conditions rather than a true off-grid situation." The defaults are to maximize battery life cycle in most situations. If you're for example where I am, in summer the batteries will be full and stay full for practically 24 hours since the sun never sets (northern Finland) and I'm severely over-panelled to make it trough autumn and parts of winter.
@@OffGridGarageAustralia Originally I had it configured so that when the battery was at 54.5 and the solar voltage was at or above Vmp (IE: Battery is very close to 100% and solar panels still have power to deliver) it would turn on the relay to activate the shed loads. The relay has a seperate off voltage: So you just program it to turn off once the battery voltage drops below say 53.6v or so or the PV voltage drops to several volts below Vmp.
This was a rather crude set up, but it worked. And it would likely work for the vast majority of people who need load shedding.
However since I have a BMS with CAN bus I decided to take it one step further:
Now what I do is I have custom code I've written deployed on a smart hub device that receives the MQTT messages from the Victron Color Control GX. With MQTT I can read things like the actual SOC from the BMS (It transmits via CAN-bus and the CCGX converts to MQTT) as well as battery temperature, charge and discharge limits, etc.
So I read these messages and if either of these condition are met:
1.) Battery SoC > 98% AND solar panels producing > 1000 watts
..or..
2.) Battery SoC >= 99% AND solar panel voltage > Vmp
These conditions turn on my first load shedding device which consumes around 1,000 watts.
If the battery continues to charge (I have 3200 watts of panels so 1,000 wats won't shed all of it on a good sunny day) then I turn on a 2nd load to further shed power based on this additional criteria:
1.) Battery >= 99% AND solar panels producing > 1500 watts
..or..
2.) (Battery voltage >= 54.5 OR BMS charge limit < 1500 watts) AND PV Voltage >= Vmp
I can only get this fancy because I have a BMS with CAN bus and a way to translate those CAN bus messages into something that can be parsed and interpreted by a computer. The "crude way" I mentioned at the start of this comment would probably suffice for most people.
@@JeremyAkersInAustin that's fantastic Jeremy. You do all this programming yourself? You can really fine tune your setup as per your needs. And if they change you change the coding...
@@OffGridGarageAustralia Yeah I do the coding myself. I work in computer software as my day job. :)
Andy, I just discovered your channel with this first video I watched. Excellent top thought process.
This issue you have found is all the more important for mobile setups such as sailing off grid systems.
We want the batteries fully charged at all times during the day to arrive at the night part of the ocean passage with full capacity available to power the autopilot, navigation electronics, navigation lights, radar, etc. Also any domestic loads at dinner times and the all too often inverter run hot water kettle for tea during the night watch.
Thank you kindly for this and many more thoughtful videos to come.
Best from the Med.
Thank you and welcome onboard!
I have a mix of charge controllers victron, chinese x, etc, I found the cheaper ones have abs and float matched fairly close together. The renogy one had them far apart just like the victron. Great video sir 👍
Thanks for the info!
@@OffGridGarageAustralia I have a 12v Rich Solar 40A controller and the only setting it has for LI is 14.4 Bulk all the rest of the settings, except for low voltage cutoff/return, are disabled.
At Microcare we set the absorption and float to the same value as a default on our charge controllers for li ion. I agree with you
As you could see it needs little time for the battery V to go down. You know discharge diagram. After you apply load the V falls down the cliff. For a bigger load it falls even faster and even lower. And it is good that way. So you have 1-2 minute when inverter gets power only from battery. After that you get power from solar + battery.
It is a DC coupled system after all.
If you set float = absorption then you always charge the battery. Even when it is full. Do not do that, that is overcharge.
Normal charge: Battery is full, charge stops, battery V lowers slowly to its relaxing V.
If you do not let battery to relax, charging it again and again in float mode ... then that is the overcharge when you harm your cells.
Exactly, thanks for writing it up so I don't have to.
The Victron is actually turning off the current if I set absorption the same as float. Only if the voltage drops by the offset it turns on again.
I had the car charger connected so the load was already big when the voltage dropped quickly. The problem is more when there is only very little load on the battery.
@@OffGridGarageAustralia Victron is working as you set it in user mode. If you set it to cook the battery, it will do that. You HAVE TO enable the cells to relax. If they are full and you push and push more into them they overcharge and you damage them. As I said maybe a month ago : do not float the LiFePO4 cells :)
Set the float V lower than the cells relax V. And even lower than that.
Also as I said the Volt value can not be trusted in SoC. From 80% to 30% there is only 0,02-0,05V per cell. If you give a bigger load V fells down. Load stops V jumps up. You have a Victron smart shunt that will give you the real SoC of the battery.
And it is not a problem if the battery is full and low load comes only from battery. It is a DC coupled system. It works that way.
If you buy an MPP Solar (off-grid) inverter then that can work so that output comes mainly/full from solar if battery is full. If needs more than solar then uses battery too. Or if solar is a lot and battery is not full then charges the battery and gives power to load at the same time.
@@mrzed6597 my thinking is you are absolutely correct , but then he is a heavy user and will have water pumps and whatever running 24/7. In my case where only the weekend i draw little currents shortly i would need very conservative settings to make my battery run for 15 years. Totally different setting and much more according to your reasoning that i plan to follow. Is my reasoning close?
Lo siento pero discrepo en su opinión en una instalación conectada la batería siempre trabaja ,solamente está relajada cuando no hay cargas conectados, es igual si configuramos décimas arriba o abajo en cuanto empezamos a descargar el mppt o cargador volverá a meter carga entonces donde esta la relajación??
I think you bring up a good point what have you had a huge power wall 15 KW and you had it set like that it would go down to 2 KW before it started charging that would take days for it to recharge I think you make a good point
Yeah, you want to top it up as soon as you have solar right? There is no point of waiting too long and the sun goes away...
Hi! Awesome video but you misunderstand one thing, if you have victron smart shunt and mppt in a victron smart network. It floats your batterys, if now big load comes on, the shunt will detect that and thell the mppt to go full speed now and you don't miss out on any solar power, it dosnt Wait for the Re bulk ofset. If it senses current draw, the mppt will kick in on 0.1 seconds and deliver the demanded power of the system, so it keeps batterys on low healthy float voltage and also delivers power to the system
You're spot on with your comment and absolutely right. At the time of recording the video, I did not understand this though and was under the impression, I'm losing out on solar power and it will discharge the battery rather than using the available solar power. Tests I did later, showed exactly the behaviour you described. I'm now charging to 3.45V, absorb a bit and drop the voltage to 3.35V for floating. Works a treat!
@@OffGridGarageAustralia stupid question : are you german? Because I'm german as well ^^ living in my self build RV with 5kw of lifepo 4 and 1200 watts of solar. Soon upgrading to a 12 Kwh 48 Volt pylontech battery system
Wirst du ja in den folgenden Videos noch sehen😉 Und, wir sind nicht allein hier 😂🍻
@@OffGridGarageAustralia der Akzent ist ja schon viel sagen :p, scho ich schau die Videos nicht ganz in richtiger Reihenfolge, weil die immer beim basteln und kochen nebenbei laufen ^^aktuell arbeite ich an einem raspberry pi basierten Überwachungs Kamera systen. Ein raspberry victron VRM läuft schon
Hey! Was für ein Akzent???
Agreed, my understanding is that these profiles are for different battery chemistry’s, I have been setting absorption and float the same for my lifepo4 batteries for months now with no negative effects (that I have noticed) I like you came to the same conclusion, and decided to experiment with it.
Those frogs, verrrrrry cool shot!
I think you got it a bit wrong
The charger restarts at 99% charge.
53.6v is the correct voltage.
The 100% of the battery is 54.4v
To charge batteries we need a higher charge voltage.
Also a battery drops the current itself, if you had 10amps available it would and it needed 2 amps it takes 2 amps.
Voltage isn't the same as you can feed a battery deadly voltages.
You may have a surface charge on the battery above 100% as you set out, but when you've used 1% of the battery the system kicks in.
On my system as soon as the voltage drops I get full power delivery from the solar. And I have to change one connection to beef it up as it gets hot from the load. I've a small Anderson on the positive, but I have a high current system. Getting changed tomorrow.
So back to you. The cell charge voltage is
3.65 =58.4v
3.375=99% 54v
If you're not using the power stored in the battery then you should drop the voltage to around 80%
3.325=52.5v
This would give you a longer life, keeping batteries high all the time is bad for them.
My 24v I charge at 29.2v
I float at 26.7 when I know I'm going to use it or I drop it to 25.6 which is what I have my night voltage at. Then for the morning it's 28.6. and it's ready to run.
Then I do math on what I'm using and what I discharge and what needs to go back in and the charge time for that.
All manual... Can't wait for parts to come in so I don't have to.
My all in one Chinese inverter always use solar power in priority to satisfy AC load, whatever is the soc of the battery.
There is not a lot of power in the batteries between 54v and 56.8v. The higher voltage absorption stage is important to give the BMS a chance to top balance. If your BMS will balance at a lower voltage then you can reduce it.
The lower "float" is what stops the controller from keeping the battery at "full" all the time, which is hard on the battery. It should be below the balance voltage of your BMS.
Usually once you have drawn the battery down to 54v, if your load attempts to draw it lower then "keeping it at float of 54v" means the controller will use as much current as it can to hold it at 54v. This is not "off".
If the controller has not enough current available to hold it at 54v and the voltage drops to 53.6v that triggers the next bulk charge cycle. This is not the same as "turning on."
This is why I like my hybrid MPP Solar charge controller. Solar takes priority to hour loads and battery. If the battery is full, the charger uses solar if it's enough.
But for my setup I have it set to the same voltage of 57.4v for lithium-ion (4.1v per cell)
Is that LiPO cells?
@@FutureSystem738 nissan leaf powerwall. lithium NMC
@@lnxpro Thanks! 👍
What type and model do you used charger controller?
Hi from Puerto Rico in the Caribbean!!! I'd been seeing your videos for a couple of months now! I like how you present the "silly but important questions" we all have lurking around in our minds regarding solar energy projects! You drill down to the details, explaining things step by step in a simple manner. Keep your good work going!!!
For your application it makes no sense to have two different voltages, you should set the charger to have a constant voltage (to the best of it's ability, of course) and be done with it.
Now, going to a higher voltage has the advantage on the balancing of the cells, because the SOC x Voltage is much steeper at the top (bigger variation in voltage, by a small variation in SOC) it is much easier to make sure that your batteries are really balanced. And you might not want to keep them at that higher voltage for long, so you play with the settings to achieve that.
Let's say, you want something like this:
When bulk is demanded, take it to 3.50v, so you are sure that they will all charge and balance. But float at 3.45v, so while you have enough solar to keep up, you are basically not using the batteries... (SOC delta between 3.55 and 3.45 is minimal). And set your rebulk offset to, let's say 0.1v.
Basically, if you have any power draw, you will sit at 3.45 during the day (assuming solar is keeping up) and if your loads at night take it below 3.35 you will get a top balance the next sunny day.
+1 on this school of thought. Glad someone else agrees and typed it all out 😛
Wish I had seen this before installing my 16s lifepo4,I used preset lifepo4,it overvoltaged and inverter tripped on and off 3 times ,stuffed my fridge/freezer (2mths old)...have changed absorb to 55 and float to 54 ,no problems now....keep up the great content.....victron should be paying you
Great job👍🏻
(I'm still waiting for another full discharge/stress test)
Conc. battery life: lots of comments about charge and discharge levels. I don't agree on keeping the batteries below 90% and above 20% state of charge.
Does anybody believe in a lifetime marriage with your actual battery set?
There will be inventions on battery technology we can't wait for to change over after... 1,200 to 2,000 cycles.
So in my opinion let's use the max of battery capacity we own today.
Its recommended to bulk charge to 80-90%. As the resistance rises above Bulk charge, use Absorption charge to bring it up to a full charge. A Float charge or a trickle pulse charge maintains a fully charged battery with a lesser voltage to keep the battery from building up gas pressures while maintaining a charge and prolong battery life, AFAIK
My settings:
Bulk 55V (120min.)
Absorption 54.4V
Float 54V
I Iike your videos and your experiments
I agree with your settings and logic. I'm keeping my batteries essentially at 80% capacity. Charge to 90% of capacity, then the BMS turns them off at 10%. Basically for me, I call the batteries full at 3.5v, and empty at 3.1v. Keeps the charge controller actively charging throughout the day.
Thank you for your videos! I have learned more from watching your experiences then any other channel. Keep up the good work sir!
If your float voltage is high enough to allow the the BMS to balance the cells, there is no need to have a higher absorbtion voltage. When your absorption and float voltage are the same, the charger is doing the same job in either mode and the only difference between absorption and float is which LED is lit. In that instance, the only difference between absorption/float and bulk is whether the charger or the battery is limiting current. There will be no need to have an offset setup in the controller as it will attempt to reach and maintain the same target voltage in any mode.
If you wanted to have a float voltage that is below a point where the BMS can effectively balance the cells, you would set the absorption to a voltage where the BMS can balance, and the absorption time to a reasonable period of time to allow the BMS to do so. You would then set the offset so that absorption (and balancing) only occurs if the batteries cycle below a certain state of charge. Good cells should stay relatively closely balanced without constant intervention from the BMS, but the BMS will still pull down any cell that creeps up to high, or shut down if any cell gets too low.
The frogs remind me of the old Budweiser commercials.
Thank you Mike, very good explanation and comment. That makes perfectly sense. 🐸
Mike explained much better than I did, but I second that!
Another thing to take into consideration is:
You might have more than one charging source for the same bank. For instance, in my sailboat, I have solar as primary, but also a generator/shore power, also the engine alternator. Having some flexibility is good for those scenarios.
YES, Time IS the constraining factor. You are doing fantastic. Thank you for sharing your knowledge.
The more I learn about lifepo4 batteries the more I believe they are similar to lead acid batteries. For that reason I think that victron settings are correct. These batteries are saggy and with any heavy load it will jump into bulk mode in a short time. So it doesn't matter if float or absorption are the same or not. After all victron engineers may have a pretty good idea why they come up with those settings.
As mentioned in a previous comment, the Victron settings are probably to maximize cell life. But some, as in my case, may prefer to maximize storage\usage and not worry so much about lifespan. After all, these batteries could conceivably outlast me. I would prefer an excuse to upgrade in 5 or 10 years and make maximum use of them now. Not to mention, they are so much more environmentally safe to dispose of than lead acid, along with all the other distinct advantages of lithium. Not sure what you mean "similar" to lead acid. Yes, they are both batteries to store\discharge DC power. Not sure what else is very similar.
@@jdtracy Lead batteries are made of lead, plastic, and electrolyte, all 3 are very easily and widely recycled, that is why they charge you a core charge for most lead batteries, because they want the old one for a cheap source of materials to make the new ones, every part of the battery is recycled.
I love my lithium batteries, I dont know anything about their recycling process, but I imagine it is much more difficult than the simple process of splitting a lead battery and taking the lead out of the plastic and melting them both down into raw material ready to be used again. Lithium batteries are full of all kinds of components, case, cells, bms, wires, all kinds of different metals(fasteners, bms, battery terminals, internal wiring from pack to bms to terminals, lugs, etc etc), different plastics(silicone bms board, battery case, insulating plastic/fiber sheets between bms/cells, etc) all of this would need to be separated to be properly recycled and reused.
i think the volt measurement in bms is not 100% correct. so when you allow balancing between cells 0.001 volts overnight. when the cells rest on 3,350-3,400 the cells become unbalanced. 0.010-0.025 is a better solution. and charge with a slightly higher volt. I have 2 batteries here at home one battery with a very close balancing of 0.002 is out of balance every time it is charged but the other battery which has 0.040 I have never had any problem with. Balancing the cells every day is not necessary for Lifepo4 battery technology. so try a few days with what I mention here to see if this possible for your use. does not hurt to try
yes in your case you need 2 Hrs Absorption (CV) that's because 30 mins per 4 cells are needed to equalize your cells. I have 4 cells of lithium and they recommend 30 mins total.
Hi Andy, I have just descovered your channel yesterday and it is so helpful with all the tests you do! I'm looking into building a 24v 400ah battery bank for my offgrid van this year! Keep up the good work and I lookf orward to seeing your huge battery shelf bank!
Thank you very much for your kind words and feedback. Lots more to come, just uploading a new video for tomorrow morning 😉
ahhhh WatchFrogs are back! looking like more and more each time! Good video learning more each time! Thanks!
Thanks heaps, Robert.
Lead Acid batteries (both sealed and unsealed) have three states while being charged, those being Bulk, Absorb, and Float. LiFePo4 batteries only use two, Bulk and Absorb. Your CHARGER is ALWAYS charging LiFePo4 at either of the two states as long as it has enough power coming in.
Your specific charger when charging LiFePo4 uses a higher voltage when in the Bulk mode to decrease the time required to reach the battery's Absorb mode and then switches to the lower voltage until either the battery becomes fully charged or the voltage falls a little due to usage at which time it re-enters bulk mode until the battery again reaches full voltage. The re-bulk absorb setting on your charger is what switches between the two states.
Your BMS is another story entirely since it receives whatever your charger supplies and by using it's own settings determines when to stop allowing the charger to charge the batteries. In your case, you have restricted it to either two hours or the batteries full or Absorb voltage. If your charger hasn't fully charged the batteries due to weather or shading your two hour charging limit will prevent the charger from fully charging the batteries.
Since the high quality charger by it's settings can not overcharge the battery the two hour limit on the BMS is now potentially serving a useless, unnecessary, and negative function. You could set it higher to help compensate for cloudy days or shading.
According to the specs that I have seen on this battery, the End-of-Discharge Voltage is 2.5V. So 2.5v x 16 batteries is 40v.
i use an out back flex 80 and it does deliver power direct to load as needed after battery is charged.
This means it does not stop charging, or better delivering power even the battery is full and there is a load present?
@@OffGridGarageAustralia it does stop charging goes in to float. but if i turn on some thing like the dryer the cc then provides the power from the panels. batteries stay full. if the load is bigger than the panels can deliver then the batteries kick in. say hi to the froggies for me
i find this interesting. I have two complete house systems somewhat similar. But the usage in each household is different. Also my highest priority is battery life and it is better to cycle between say 30% and 80% charge. My charge controllers settings are handled with this objective priority. This again would often result in the solar panels producing at fairly high levels. But again it seems to depend on your personal usage. My highest demand is washer/dryer & evaporator cooler. Regardless, the battery will contribute in peak demand and then your comments are all still fully correct.
Love the frogs supplement Andy :)
Your logic is spot on, I have the same setup as you are proposing, as soon as a reasonable heavy load is applied I want the solar power source to become the master source for the load. As I currently use lead acid batteries this happens anyway because the voltage droop on the battery under load is much higher than lithium batteries.
I think it is ok to have a small difference between absorption and float that is equal to the voltage drop across your cables between the batteries and the solar charge controller at the load that you want as a trigger. So for instance if you want the solar charge controller to switch to bulk when you plug the car in then make the difference in absorption and float voltage equal to the voltage drop in the cables when you start the car charging.
I think that the default settings are for users who want it to just work out of the box, but they are not optimised for specific cases. Sorry to say you are not an ‘out of the box’ type of guy Andy :)
So to review: setting your float voltage to just below your absorption voltage will get your MPPT to power the loads while the sun is available even though your cells don't need to be charge: This is good because now you are maximizing the energy you get from your panels.
But this is not a concern for anyone who uses their cells at night or don't have enough PVwatts because their batteries will naturally need to be charged and their mppt will be dumping max amps by the time the sun is available anyway.
yeah?
Hi Andy - I love your thought process of asking the questions. I think people may have missed the question in the middle you posed where you said you want to use the direct solar power when it is there and when the charger kicks in it maybe too late in the day. It poses an interesting question when not using a Victron inverter that allows the direct source. I assume the preset is generic to set an everyday use. To be gentle on the battery. I guess what would be good it to have a charge controller that knows the time of day. Knows that you are home and want to use energy. Knows the cloud conditions at the time, and therefore change the charge profile accordingly. Default back to default , but make the voltage closer together to keep the system to 100% before night. It poses interesting questions and maybe a need for a smart smarter device that works to what the user needs.
Well, the thing is, and I didn't know at this point when I made the video, the solar will still power the load even the battery is full. So, lowering the voltage makes perfectly sense once the battery is full. When you watch the videos where I tested the battery charging, it makes more sense. So charging to 3.45V and let it absorb is already 99,5%SOC. Lowering the voltage then to 3.35V (float), the battery will still have 99%SOC but the stress on the cell is far less with lower voltage. So keeping Absorption and Float together does not make sense as I found out later.
I thought the best way to manage these types of batteries is to keep the SOC between 10% and 90%. It seems to me you are spending a lot of thought and time trying to get from 90% to 100%, which isn't really that good for the batteries. In a system that is frequently used, reaching that 56.8v is a fairly rare event, no? Also, if you're not using power, the voltage does gradually drop, so if the offset is so low, I think the charger will be running so often.
I appreciate the time and knowledge you are sharing, as you go through this discovery process.
Thanks Jason. I try to find the right settings for charging them to 90% or even 80% only. It's a bit hard to find the correct voltage/current settings for that. So I keep experimenting and learn from what I find.
I think you're right, I will probably not have the battery fully charged often as there is always load connected. But still, I need to explore the situation and what happens at this point so I can understand and be sure that everything is working safely and as optimised as possible. Especially when I will connect the other solar panels too.
I like the deep dive into the charge controller settings. I have to hook up my panels again to see what my settings are. I am curious to read the comments on this one!
Thanks again for making these videos. Even the frogs are cool!
There is not much in it between 3.55 and 3.35V, maybe 3% or so of battery capacity. That is why the Presets on the Victron work. There is very little loss of energy in reality as the SOC curve in this area is very steep. You saw also in your video, that the charger floated quite soon again, after a few minutes, even if you only had a small load on the inverter. For daily cycle applications, these are probably not the perfect settings, Absorption and float at the same level will probably give slightly more output. The exact voltages are still up to discussion. But Victron batteries and chargers are used in many different ways, and the default settings are probably the best compromise Victron could find.
Hi there - I am going through / have partially been through this stage and agree totally with your logic - same CC as CV as FV. Additionally - why set the voltage so high in any case. If we use batteries we have losses going in and then losses coming out (on top of all the other equipment losses) so the lower the battery voltage- the sooner the battery hits float voltage the power is provided direct from the panels and circumvents the batteries (less use = more life). It seems like a win /win situation?
Si es el tema primero para mi y opino que en circunstancias de cargas normales ,sin cargas conectados esta bien ,pero se da la circunstancia que en una instalación solar aislada eso es peligroso por el sencillo motivo de que pueden entrar o salir cargas altas y como sabemos los tiempos de respuesta de los mppt o de los cargadores no son instantáneos y se puede dar la circunstancia que algunas cedas pasen del voltaje máximo que nosotros consideramos aceptable
Thank you for sharing your experiences. I wish that charge controller terminology would be similar across manufacturers of charge controllers. I have the Tracer AN 40 Amp charge controller, and they are not as customizable as the Victron. I have set my float as close to the max charge voltage as I can in an attempt to keep the solar engaged to run my loads during the day. It is so hard to figure out just how to set things!!
Love your channel!
Thank for your comment and feedback. I think you have set the EPever correctly.
It just takes a long time for my battery to drop from Absorption to Float because it has such a high capacity.
I do the same thing Andy, but I try to keep in mind that the "life" of the batteries is something like 2000 cycles - around 5.5 years if they are cycled fully on a daily basis and then they will be at 80%. Chances your and my batteries will have 80% of their capacity in two decades since we won't fully charge nor discharge every day. By then, they could very well have battery capacities of 40kwh at half the cost. You have to balance all factors - more capacity used today saves you more money today.
yes, i do the same for my small 350Wh (14.8Vx24A) Li-ion 18650's (4.2V-3.7V) home made solaraccu. i bulk just 15.8V (3.95Vx4S) and absorp 2h and than i float at 15.4V with offset 0.1V. so I still have a decent amount of Wh in the little accu but during the day of camping i use more the solarenergie and at the same time my battery stays relatively full. Also i use a small 16V max inverter to use small AC equipment. offcourse LIFEPO4 has another nominal voltage but the principe rest the main.
Thanks for sharing. That's how it should be. I have now changed my settings slightly but mainly because LiFePO4 is a bit different to Li-ion and can hold a full charge even on lower voltages.
I’m thinking the reason float and absorption are so far apart rather than close as you suggest is cos lithium life cycle is diminished if majority kept above 90%. So the gap let’s the charge drop below that and this keep the Lifepo4 healthy; someone please correct me if my assumption is not correct
But, if his absorption voltage is set lower than the 3.65v recommended for charging most Lithium Iron Phosphate cells to 100% the battery will never really get to 100% charge if I understand this correctly. In Andy's case his absorption voltage is only 3.4v per cell (54.4v for the battery) on purpose so the battery never does reach 100% charge and he does this for battery long term optimization.
Do have this correct??? I think that is what I am hearing him say.
@@jws3925 3.55V is 99%. 3.35V is also 99%. 3.325V is 90%. If you charge to 3.55V, for all intents and purposes you're at 100% state of charge. If you charge the battery to 3.65V, fully, no current going in, the voltage will settle in a matter of hours to something around 3.45V or even less once you disconnect. However, keeping your battery at 99% state of charge for prolonged periods of time is not good for the battery. This is why Victron puts the float at 3.375V per cell... Victron's settings are there to maximize cell cycle/battery life, not maximize energy harvesting. However with 3.4V per cell for absorption, you limit the amount of current you can push into the battery, if you have a decent charge controller. This means you're losing energy (at the time your battery might be low) because you're not sending the available current to the battery because you don't have the voltage to push it.
Great video yet again and very interesting watching you work things out. Even the frog commented lol
Cherry on the cake was your frog shots at the end. Had my off grid garage fix for a few days so all is well with the world.
Thank you Chris. I plan to go 'off-grid' this weekend. I now have all the parts here (I hope). It's so exciting!
Thank you so much for sharing your thoughts and experience.
what if the software could ajust setting at different times of the day to make sure you have a good full amount before dark
Great video, helps me a lot for my PV . greetings from Germany
Thank you, Thorsten!
could you not supply your solar directly to the load through diodes and from the batteries through another set off diodes? that way, the highest supply voltage wins? -k.i.s.s. ?
It makes sense, to set the solar charging to "master" if the battery is not fully charged...very nice reserach! Greetings from Austria!
I wish Will Prowse followed your series on this battery. I would love to get his take on your theory that you presented in this video. It makes logical sense to me but would like input from someone like Will who has a ton of experience with solar and Lithium Iron Phosphate. Hello, Will. Are you listening?
That would be an absolute honour to have his opinion on this. Once I have everything installed I have to play with all these settings again and see what the 'best' is for my setup. So much to more to learn and explore...
@@OffGridGarageAustralia I think that when you get your Victron inverter you will have a whole lot more to discover ! Best of luck to you, I really enjoy learning with you.
Will isn't a God he's wrong about several things
@@eksine You are correct he is not a God. He does have a lot of experience in this area and I am sure if you are more educated and knowledgeable with solar and battery technology he would love to learn from you. I don't get the sense he thinks he knows it all just more than most. Please let us know where we can learn from you. Most all of us here just want to learn about this technology the best we can. If you have advanced expertise in this area please share it.
@@jws3925 I've tried to talk to him either he's blocked me because he thinks I'm an idiot or he really doesn't have time to talk because for a while he did respond but than after that it seems like he's genuinely blocked me. Based on his recent live chat he will block people on a dime if you say you don't want to listen about guns which is not that crazy because most of the live chat was about bitcoin and guns. I do have some innovative ideas, like using mean wells rsp, frp, and frpg series current limited power supplies to charge batteries using the psu alone or with mppt controllers. His latest milk crate build uses a normal power supply and a pwm controller. It's well known you can not do that for long , it will fry. Another idea I have is using Junsi iChargers as programmable controlled chargers. They are rc chargers and my idea is use multiple of them with only 1 charger doing a 2amp x 4 or 8 balance charge at the end of the cycle depending on the bank. Imagine charging batteries exactly to the voltage you want and having it stop automatically. Also multiple charger will get you 80 amps and higher. Think about that. That's convince is it not? Also why has he not talked about $15 server power supplies? Using a modification you can build 24.6v and 36.9v, etc chargers for $30 or $45. Or just 15 for. 12.3v 75 amp dc supply??? Why? Also why does he deny that an alternator is capable of charging your battery? I mean is he so defiant that he refuses to believe that solar panels can be connected to the batteries directly? It's the same thing with alternator charging you simply put a controller in front of the alternator it is not rocket science
I think you answered yourself on your "Charging LiFePo4 (LFP) to 3.4V and 3.5V with and without Absorption" video (at 10:26)... Your discharge curve (at 20Amps discharge current) shows that it take very little energy for the battery voltage to drop from the charge voltage to 3.35 volts, so the charger will kick in fairly quickly.
The idea of the float charge is to offset any load you may have
Your load will drive the voltage down and the idea of a float charge is to not keep the batteries at 100% charge , the idea behind the float charge being at around 80% is what what will help your batteries last longer
@@aaronwalker1507 Does this still apply to Lithium batteries though? I thought it was mainly for old style batteries.
Good food for thought. Your question, why are the default voltage set values so far a part is a relative question. When set at higher values, they are in the vertical part of the discharge curve. Going from 56V(3.5V)to 52.8V(3.3V) corresponds to 1% drop in capacity. Not far a part there and Not much of a load before the mppt charging kicks back in. Any settings above 52.8V(3.3V) is the vertical part of the discharge curve, so your 54.4V(3.4V) seems moot as going from there to 52.8V is much less than 1% of the capacity. I am thinking of using 13.6V(3.4V) and 13.2V(3.3V) on my 2P4S build. You may be blinded by the lack of solar input and the small test loads(I.e., you have a monster battery). Since it is recommended to keep the batteries between 10-90%SOC, one may consider voltage settings near 90%SOC which on the 280AH discharge curve is 28AH. The problem is that this is in the horizontal region where the voltage remains a near constant (3.3V) from 1-40%SOC. Here a tiny change in voltage settings are now very far a part! It does not make any sense to choose settings in the horizontal part of the curve.
An added note. My Renogy mppt settings for LFP has a bulk voltage setting and a bulk return voltage setting but float (and of course no equalize). The default LFP settings for a 12V system is 14.4V(3.6V) and 13.2V(3.3V) which is basically the whole vertical part of the discharge curve.
Thanks for making me think more about this. Love the videos.
I found this very interesting so after all this time I would be interested if you changed the settings in the mppt from 14.4v absorption 13.2v float
You mentioned using 13.6v absorption and 13.2v float how did this work out
I have four electric windows 🪟 and 4 battery 🪫 which is connecting the wifi and the door alarm 😮 so I will buy the lifeboat?
Strictly speaking LFP batts don’t have an absorption phase. Absorption voltage on a lead acid is that which doesn’t boil the battery as the battery approaches full charge yet allows the lead sulphate to be removed from the plates.
I just watched Victron’s video on setting up a BVM and they explain what the voltages for bulk, absorption and float are and why. The gap between the various voltages are there to account for temp changes and variation in measurements.
I think you are too worried about losing a small amount of capacity due to the hysteresis loops.
right now saw my cells drifting crazy because no consumptions yet on my warehouse.... and i cant switch off solar because a fridge has food on it... so i need to lower my stats to less voltage per cell and lose some more capacity because 100 amp 48v system is quiet small and fullfills soon with summer sun.... i guess i will drop too much to 80% of its capacity and after i install another battery i will raise it a bit so it wont cycle so fast... i didnt even install the bigger array .. only 3x 240W panels can overcharge it and i cant have only 500w nominal solar and battery hates even the small array..!!!!! for small packs you are so right . too agresive preset parameters on the victron app
I use the relay of my SmartBmv712 that switches my SmartMppt 100/50 on and off via the VE-direct input based on the SoC. I switch between 80% and 85%. This only gives bulk charge, no absorption and float. Once a month I balance the cells to 14.2V with 2h absorption time but no float.
In my limited experience I think you are correct, obviously you want to cycle the batteries as little as possible and use the power directly from the sun when ever possible. Also your voltage settings are about what Dacian recommends with his Electrodacus controllers. My batteries currently have a difference of 3.33v where one battery is 3.4v and sometimes Ive seen the difference as high as .1v. Is this a sign of them becoming unbalanced?
Thanks for your help! I get it with the Absorption, bulk, and float settings close to normal charge, but Maybe we need an equivalency chart since my Epever calls these by different names. I have Equalize, boost, and float names. So which names match equalize and bulk and why don't we have some consistency in this market? Guess they don't have a dept of standards in this industry or maybe the epever is doing it's on dance here! Whatever it is confusing for us learning builders with LiFe po4's! Additionally, I figured out how to set the time of day I asked about previously. I was just thinking that if we lowered the time limits for these might also work?
Thanks for your comment. I agree with you, the missing standard around settings and wording makes it very confusing not only for beginners.
I have an Epever as well and the settings are vey different from the Victron ones, so maybe I'll do a comparison video at some stage between Victron, Epever and other controllers.
AFAIK, Boost is equivalent to Bulk, float is the same, and equalize is a cycle that is run once a month in which a boost cycle is extended to a higher voltage. This can be used to charge you batteries up to 85%-90% every day of the month and charge them once a month to a 95% SOG to balance the cells.
First , I am a beginner . Second , thx for all the effort you put into all this. In short , you want to use all the energy coming from the solar panels and use the battery as a back up. Because your are off-grid. Right ? But are the setting different if you use it as a home-grid system with the use of an energie-meter like the EM24 or EM540 ?? And could you use these energy-meters in your setup ?
Just a thought is there any way to use current clamps to determine current flow direction (ie charge controller to battery and battery to load) to trigger the charger controller to start despite the float voltage settings?
That makes me think. But my own theory is that to lengthen the life expectancy of the battery. I'm not good on solar stuff. For a lead acid battery, it is much better to fully charged it first before use and totally disconnect it from charging. Battery charging and discharging under goes different chemical process. That is why car battery never go fully charge at all and dies at few years only. May thats the reason why did that kind of charging arrangement.
Good work, however I think you are slightly misunderstanding what the re-bulk voltage offset is for, you don't want or need the charger to go back to "bulk" in order for it to use solar to supply the load, the Victron solar charger will try and hold the float voltage by adding power to equal the load until the load is greater then the solar available, then you will see the string voltage drop, eventually triggering "re-bulk" but if the solar power available is still less then the load then the string voltage will continue to drop anyway. It's not hurting anything going back into bulk but I don't think it needs to be set so tightly, I believe it is likely an artifact of older lead acid systems where you would charge to a higher absorption voltage then float and then you actually want to avoid starting the charge cycle again. Also with your float voltage now being set to absorption voltage (as it should be for your application) the tail current is really irrelevant as both modes are essentially just trying to hold the same string voltage but it is nice to set it to around 1-2% of battery capacity for indication purposes so you can see the bank is "full" when it kicks out of absorption and into float.
Thank you for this explanation, Isaac. You might be right and I was wrong in reading these settings correctly. It makes perfectly sense what your saying. That's why we can see the current slowly going up once the float voltage is reached and it is more to supply power to the load and hold the voltage at this float level. I'll give this another try and see if this makes sense and works like this.
@@OffGridGarageAustralia No worries, I noticed this first hand with my caravan setup, once the battery is in float the current will reduce to basically nothing, then when the fridge kicks in the current will increase to match the fridge load whilst holding the battery at float voltage. Maybe someone else can chime in with some science on how to determine the best re-bulk voltage offset?
@@isaachauser521 this is so valuable info and i saw no likes.
Thanks!
Sorry, I know this is an old video but thought it is still worth mentioning, there is 100% charging voltage (3.65V) and 100% resting voltage (3.4V). I could be wrong but that is how I understand it.
Another great video. I have been experimenting with same setting for Bulk and Float for my 12V system.
I appreciate that!
@@OffGridGarageAustralia BTW, Please say hello to Kermit the frog for me.
🐸
Do you know why Renogy has their settings for lithium iron phosphate 12.8 volt
equalization 14.4
Boost 14.4
Float 14.4
Boost return 13.8
Is this harming my batteries?
So I get more confused on the settings when I try to incorporate the settings into my charge controllers. I have a victron for my 24volt lifepo4 battery bank which I can input these settings you suggest. However my 48volt charge controller is a all in one unit with far different terminology then the victron. My biggest concern is shouldn't your bms settings mirror the settings on the controller's? Great video as always love how you help explain things to us and keep your viewers thinking.
"I don't like the default settings in the Victron charge controller for LiFePO4 cells. They seem to 'waste a lot of solar energy' by not turning the charger back on quick enough." Since battery is fully charged, is it possible to use the bulk charge directly from the solar panels before going in to the batteries? When the load uses more power than the solar panels is supplying then the battery will kick in to make up difference, will this work ?
Yes, that works by default. The solar energy always supplies power to your load first and only surplus energy will go in the battery.
It's actually not wasting any energy once the battery is full as the solar will still supply power to your load, so everything still runs from solar. And exactly as you said, if the load is higher than your solar can deliver, it takes additional power from the battery. If the load reduces, the solar will recharge the batteries again.
21:30 "Bbbwuh-duh-noh!!" You make some interesting points, and I think I'm going to have to emphatically agree with "Bwwuh-duh-noh!" I've sometimes seen my Victron SmartSolar feeding in 0 Amps to my non-full LFP battery bank during sunny midday and wondered what was going on. I need to do some experiments with the settings and see if this is why.
Just wondering, what is the offset point for the Chinese solar charge controllers which don't have such many details and options.
Andy, good topic. I set my Victron 150/35 solar charge controllers to 27.6V Absorption and 27.4V Float on my 24V 280AH LiFEPo4 bank (I have a fairly small 1.2 kW array). I float a little higher and closer to the absorption voltage because I live in Michigan, USA and I'm not worried about my solar charge controllers driving the battery too hard or too long here (lol). I have the Virtual Switch on my Multiplus Inverter/Charger programmed to only charge from the AC grid if the battery SOC drops to 20% until it gets back to 60% SOC. My Multiplus charge settings are 27.4V Absorption and 27.0 Float, but in practical use, these charge settings never come into play because the virtual switch settings take the Multiplus charger off line before the battery gets to these levels. This allows me to prioritize the Solar Charge controllers to charge the battery ahead of my grid source. I try to make sure my battery starts the day no more than 60% SOC to maximize my solar input for that day. If I'm having a really good solar day, I find other load to use the solar energy. By the way, from a practical standpoint, I have found that there is not much capacity (
Thank you Bruce, much appreciated. That makes totally sense. So you don't get too much solar in Michigan?
This extra relay is a good help for all sort of 'intelligent' switching. I've got one in my inverter now which I think can be programmed too.
@@OffGridGarageAustralia Not enough solar in Michigan in the winter time (right now for us). I've got 12 inches of snow on the ground and more coming tonight. Your weather looks great.
Very interesting update. I enjoy your channel, very easy to understand. You should take a look at the Gro Watt Solar/Inverter/Charger combo units. They have a mode called SBU. On that mode, your load will first draw from Solar, then Battery, then Utility (grid). They are pretty impressive units. They can handle 2 PV arrays, and the Gro Watts can be put in parallel or provide 220/240v 2 phase power.
That would be ideal, yes. I probably end up with such a unit eventually but still enjoying the experimental side of these system so much at the moment. I really like to stick with single components for a while to learn and explore more...
IF your most urgent need is to utilize the solar energy in the afternoon, after your battery has filled - without draining your batteries, that really sounds like you need a bigger bucket (more batteries to store the power somewhere and/or some opportunistic diversion loads).
While I agree that the float settings are probably way off from what you would like to do with your system, they're probably not the best tool for the job of maximizing the incoming solar energy. Probably without intending such, you are making a good case for the PIP series of combined inverter/charge controller, because if I'm understanding the manual correctly, after they reach the charge level, they can power inverter loads directly from the solar/PV input power without drawing down the batteries. I don't have enough components for my system build to test this yet, but I think I'll go that direction.
The other think that I think may be tripping you up, is that at least with Lithium batteries, it is much better to go by the actual state of charge, NOT the voltage, as the voltages can be misleading, but that would require a different set of instruments to measure that, and the most complete way of measuring/monitoring it that I'm aware of available to regular folks, is the Electrodacus SBMS0 system, with monitored current shunts installed on both the battery and the PV.
I have an older SBMS120, which doesn't have all the features, and is much more limited in its capacity, but I bought it back when it was just a kickstarter idea, and the SBMS0 was still being developed. It doesn't support an external PV shunt, although it might have internal shunts on the PV connections. I don't know for certain.
I found a number for tail current: 0,5 per 100 Ah. In my case 0.5 x 560 = 2,8 Ampere
Keep in mind that the voltage of the batteries drops with age !! This controller detachment will be less and less. the new batteries have an unreal voltage too high.
Andy you are getting there. Pylontech recommend 10 to 90% charging for battery longevity as a broad charging spec. So to relate this to charging a Tesla if you charge your model 3 to 100% and drive to Coles to pick up a carton of milk resulting in a distance covered or 1km, when you return home quicky plug it in again to charge to 100% again may not be best practice. Most Tesla users charge to 80% and once in a while to 100%. This results in longer battery life.
Keep up the good work your site is very informative.
Henny
Victron protect their interest, you protect yours, by having the absorption voltages high, it is easy to detect that the battery is full, because lifepo4 has such a flat charge curve. By putting the float low they prevent unstable situations if you apply a funny load that drops the battery voltage by 0.5v every few seconds. They want to make sure the charge controller does not switch between modes all the time. Expert mode is there to protect your interests, battery life and power capture.
Buen video pero siempre recomiendo verificar el voltaje y corriente y no depender del controlador porque por experiencia no siempre lo inteligente lo es verifica tu mismo con buen voltímetro y amperímetro 👍👍👍✌🏼✌🏼✌🏼
Tolles Video 👍schön erklärt.
Excellent theory but in what situation does one begin a day with full batteries when off the grid? In my example of a boat at anchor with PV panels, by the time the sun activates the panels, I have ran a refer, a freezer, lights and TV all from the battery and/or inverter through the night so I am more than ready for as much energy as the sun can supply and it is already low enough to trigger absorb. But your point is important because there is another side to Lifepo4 on a boat and that is when I am plugged into shore power with the PV put away. Then the challenge begins to not trigger endless cycles while the boat sits unoccupied perhaps only powering a refrigerator. (must have cold beer ready at all times). Still trying to find the sweet spot on that one. Thanks for this .....
Do you use this parameters today ? In my opinion 54,4/3,4 is not enough When you have balance voltage 3,45V
Hi there,
Those are really great videos you make there.
I'm just starting to build an island system and found your videos about it.
I have a Victron 150/100 Tr and found the presets set a bit too high as well. I've got a question. Did you connect your Lifepo4 batteries directly to the Victron or did you switch a BMS system in front of the battery?
greeting
dieter
Always use a BMS if you have a DIY battery! The Victron (or any other charge controller) will not monitor single battery cells and you could end up in a big 💥
@@OffGridGarageAustralia Leider ist mein Englisch nicht so gut wie bei Dir aber da du ja wohl aus Deutschland kommst schreibe ich einfach mal in Deutsch - ich hoffe mal das macht nichts. Der Hintergrund der Frage war das ich mal irgendwo gelesen habe das der Victron es nicht mag wenn ein BMS die Verbindung zwischen der Batterie und dem Laderegler kappt. Bei einem Laderegler mit Relais gibt es ja nur hochohmig oder niederohmig egal in welche Richtung. Welche Werte im Victron würdest Du für eine 24V LifePo4 Batterie setzen? Einfach Deine Werte /2? Bei mir zieht der Spannungswandler auch bei Sonne erst die Batterie leer und dann springt erst wieder der Laderegler an - leider immer dann wenn die Sonne hier in Deutschland schon wieder untergeht.Ich möchte aber auch über Tag das in erster Linie die Energie der Sonne genutzt wird und nicht die der Batterie. Schöne Grüße Dieter
Hi, Very interesting video, I learned. I am planning a 310Ah 8S4P 24V system. And I have some comments.
You say, that the Voltage of 58.8 (3.55 per cell) will drop to 54.0 (3.375 per cell) over time - maybe several hours, if there is only little load.
i set bulk to max battery voltage then set float and absorb to as cose to the bulk voltage as controller will allow if i am not taking batterys to the full charge level then i use an active balancer to keeps the banks balanced as a normal bms will not balance them as they are not reaching full charge voltage
I now have 400Ah battery and setting abs at 14.05 and Float at 13.55 ... 12V system... I have solar and the multi plus II and run off the inverter only so that the solar can be charging rather than my power bill charging it. .. is the concept. So it makes sense the closer settings however if using the cerbo GX with all the cross communications I wonder about the settings of each the shore MPII charge settings and solar.. I guess put them both the same ... so IF I need to charge from shore I simply turn on the MPII charge feature... at night when solar goes lower than the close "float" then asap in the AM the panels with charge it up so that I can use it the next night. I am doing this is our winter so when spring summer comes all will be a piece of cake. I am curious what voltages are needed to balance the cells. I have four signals hard wire from the battery rack but all four together is rated at 400Ah ... so balance is only doing sets of batteries rather than individual cells.
Love watching your videos I value them as educational. I have a 5 KW setup I recently replaced my lead acid with lithium batteries two Pylontech UP5000; but my inverter is not intelligent. It doesn’t have BMS communication. Is there something I can add to it to make it communicate with my batteries?
I found this video both informative and absorbing. I got a charge off of the content and really got amped up when the frog chimed in. I personally didn't have any resistance to any of the theories you floated. Watt I'd like to know is Victrons' take on why they chose the parameters they did. I enjoy the energy you put into each powerful video and see a lot of potential for the channel! Keep it up!
Great comment and well worded! Love it. ❤
Someone here explained the logic behind the Victron settings. It fully charges the battery but then drops the voltage to prevent the battery from sitting on that high SoC for too long. As there is only very little difference in capacity it will not loses much energy. My panels are pointing to the east so I want to utilise as much solar for my loads as possible even the battery is fully charged. If the controller switches on again after 2pm to finally recharge the battery, the sun is already in a bad angle and does not provide much more energy. Until I have installed the other panels on the west side as well...