The SECRET Behind How Glass Coca Cola Bottles Are Made: Automated Glass Bottle Manufacturing Factory

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  • Опубліковано 24 чер 2024
  • Dive into the fascinating process of 'How Glass Coca Cola Bottles Are Made: Automated Glass Coke Bottle Manufacturing Factory' in our latest episode.
    This video takes you on an in-depth tour of the glass bottle manufacturing process. From the collection of raw materials like silica sand and soda ash to the intricate methods of melting, molding, and blowing that transform these elements into the iconic cola bottles we recognize.
    Witness firsthand the precision and expertise behind each step, from cutting molten glass into uniform gobs to the meticulous quality control ensuring every bottle's perfection.
    Join us on 'How It's Manufactured' as we explore the blend of tradition and innovation in the creation of glass bottles, offering insights into sustainability, design, and the art of glassmaking. Subscribe for more behind-the-scenes looks at how everyday products come to life.
    🔔 Subscribe for more behind-the-scenes looks at how your favorite products are made bit.ly/subscribe-to-how-its-m...
    👍 If you enjoyed this video, please like, share, and comment below with your favorite part of the glass bottle making process!
    COPYRIGHT DISCLAIMER
    How It's Manufactured does not fully own the material compiled in this video. It belongs to individuals or organizations that deserve respect.
    We use it under Copyright Disclaimer, Section 107 of the Copyright Act 1976. "Fair Use" is permitted for purposes such as criticism, comment, news reporting, teaching, scholarships, and research.
    For any commercial/general/copyright inquiries
    📩 Email - howitsmanufactured@outlook.com
  • Наука та технологія

КОМЕНТАРІ • 138

  • @michaelinminn
    @michaelinminn 3 місяці тому +8

    Kudos to the millwrights who made these machines !!!!🙂

  • @defconone1498
    @defconone1498 4 місяці тому +6

    The engineering behind all this is mind boggling. Although the machines are impressive, the minds behind this dance are nothing short than brilliant.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      Yeah it’s old tech but it’s so well engineered that nothing really needs to change

    • @EdinboroLake
      @EdinboroLake 3 місяці тому +1

      Thank You Mike Owens

  • @johntrottier1162
    @johntrottier1162 4 місяці тому +8

    I spent the last 8 years of my working career as an electrical designer at a company that designed and manufactured the electrical controls for bottle plants like the one shown here. The people I worked with there were some of the most talented people I ever worked with in 60 years of being involved in electrical controls.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      That’s really fascinating insights. 60 years is an incredible time, well done. I bet you have so some amazing stories over that time. Thanks for comment and thanks for watching.

  • @daewooparts
    @daewooparts 3 місяці тому +2

    How refreshing, a molten bottle of Coca-Cola

  • @iamgermane
    @iamgermane 3 місяці тому +5

    These are the ultimate green products. Anyone remember doing returns??

    • @randygreen007
      @randygreen007 3 місяці тому +2

      Bubble gum was 1/2 a cent each and I used to pick these bottles up from the side of the road as I walked to the store about 2 miles from my house. I usually made enough money for a paper bag filled with candy. I remember young adults would just toss them out of their cars knowing the kids in the neighborhood would have extra money by picking them up. A crude recycling process but it seemed to work.

    • @gugu5285
      @gugu5285 3 місяці тому

      @@randygreen007 Where im from there was a discount system instead of straight up payment, so you were incentivized to bring your bottles with you and keep them clean and undamaged for a discount. i think it was 20%

  • @yep3172
    @yep3172 4 місяці тому +29

    I work in glass, I'm laughing at the use of Automated. People who don't work in glass don't realize just how much of this is not automated. There's hundreds of employee's tending everything constantly adjusting to the moving variables.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +1

      Thanks for your feedback. Like a lot of automated processes, there are definitely still humans involved to keep it working smoothly and adjusting it. The automated aspects are the parts humans aren’t directly involved in, like moulding the glass by hand or moving the products down conveyers etc. We will try to be more clear about this in the future. Thanks again for watching and commenting.

    • @yep3172
      @yep3172 4 місяці тому

      It is a good video, only wanted to point out how much there is to due in the human aspect as well! @@HowItsManufactured

    • @johntrottier1162
      @johntrottier1162 4 місяці тому +1

      A lot depends on your plant and your management. The company I worked for took more than one marginal glass plant and turned it into a money maker. I felt privileged to work with the people there. They were some of the sharpest people I ever met.

    • @AZtashi
      @AZtashi 3 місяці тому

      Big facts 🩷🩷🩷

    • @seen48
      @seen48 3 місяці тому

      Different glass plants would have different ways of manufacturing glass for windows, tables, bottles, drinkware etc. This particular video only showed the automation part of it. I’m sure there are people at the ends of the line filling and receiving.

  • @weirdshibainu
    @weirdshibainu 4 місяці тому +2

    Kudos to the maintenance workers that need to work on that machinery when it breaks.

  • @bobbyjones8752
    @bobbyjones8752 3 місяці тому +1

    Coke in a glass bottle 👍🏻 also brings back childhood memories when all sodas were in glass bottles. They tasted a whole lot better

  • @ManufacturingProcess98
    @ManufacturingProcess98 4 місяці тому +3

    The manufacturing process is amazing

  • @Marylee1894
    @Marylee1894 4 місяці тому +6

    I used to work in bear bottle factory,highly technology,wonderful work process

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +1

      That's great to hear. What did you like about the job?

    • @BitSmythe
      @BitSmythe 3 місяці тому

      You worked with bears??

    • @BitSmythe
      @BitSmythe 3 місяці тому

      5:15 *No, it’s a way to prevent lawsuits when people are injured by exploding bottles.*

  • @blueman5924
    @blueman5924 4 місяці тому +1

    Facinating process. 👍

  • @baniegajadhar6237
    @baniegajadhar6237 4 місяці тому +4

    technology at it's best

  • @nithushasamaradasa4878
    @nithushasamaradasa4878 3 дні тому

    ❤Super I Am work at a glass factory ,in sri lanka ,this video helps grow my knowledge

  • @johnbehneman1546
    @johnbehneman1546 Місяць тому

    A MUST WATCH!!!!

  • @craigbrown5359
    @craigbrown5359 4 місяці тому

    Amazing equiment to make bottles!!!

  • @Rickshaw881
    @Rickshaw881 3 місяці тому +1

    This is really interesting. well done. Thank you.

    • @HowItsManufactured
      @HowItsManufactured  3 місяці тому

      That’s great to hear. Thanks for watching and commenting

  • @johnbehneman1546
    @johnbehneman1546 Місяць тому

    THANK YOU SO MUCH!!!

  • @mattharvey8712
    @mattharvey8712 3 місяці тому

    Bravo......when I was a kid we had glass bottles......they recycle for 10 cents.......cheers

    • @HowItsManufactured
      @HowItsManufactured  3 місяці тому

      Yeah they are great for recycling. Far, far better than plastic

  • @allanthomas-wc8ff
    @allanthomas-wc8ff 4 місяці тому +3

    how about a video on how the machines that make the bottle are designed and made

  • @scratchdog2216
    @scratchdog2216 3 місяці тому

    Used to clean Embark Glass off Day Hill Rd. years ago. They made machines that make glass bottles and stuff.

  • @joebaird1300
    @joebaird1300 3 місяці тому +1

    Well done, you got everything right. So often, people get it wrong at some point. Joe, Ceramic Engineer

  • @totalyep
    @totalyep 4 місяці тому

    Amazing.

  • @thomastaylor6699
    @thomastaylor6699 4 місяці тому +4

    The presentation was ok, but during the process of molten glass being shaped into bottles, there wasn't enough clarity of exactly each step of the molding process. It would have been better to have a illustration, a drawing, of each step of the molding process.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +2

      Thanks for the feedback. We will try to have more illustrations etc in the future.

  • @francesfemille
    @francesfemille 4 місяці тому +3

    Interesting 🤔

  • @dioniciotorres4290
    @dioniciotorres4290 4 місяці тому +6

    Im old enough to remember the milk man dropping off glass bottles of milk to your door along with your bill 😊😊😊 dang im old

    • @lukespread
      @lukespread 3 місяці тому

      Move over on that bench, pal.

    • @paulcoverdale8312
      @paulcoverdale8312 3 місяці тому

      Yup I’m in tooo😂😂😂😂🙏🙏🪬🪬🇬🇧🇬🇧

  • @johnbehneman1546
    @johnbehneman1546 Місяць тому

    I JUST LOVE ICE COLD COKE IN A GLASS BOTTLE. MADE WITH REAL SUGAR!!!!

  • @alanm3438
    @alanm3438 4 місяці тому +3

    I used to work in a beer bottle factory and just like this video it is interesting. It is a very hot and noisy place to work. Things move real fast.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +2

      Oh that's really interesting, what sort of heat levels was it getting up to when you worked there? Do you get to take a lot of breaks to deal with the heat and noise?
      Thanks again for watching and commenting, we really appreciate it.

    • @alanm3438
      @alanm3438 4 місяці тому +1

      This was in 1980. It was like a hot summer day every day. I did work on the hot end one day where the glass is formed and the heat there was real bad and the noise was real bad. It was located in south east Wisconsin and we made beer bottles for Miller in Milwaukee. I did not like that job at all. @@HowItsManufactured

    • @Bigcubefan
      @Bigcubefan Місяць тому

      @@HowItsManufactured At our plant where I work temperature infront of the IS-machine will reach about 60 °C during summer.
      And while that surely is uncomfortable, the real pain is the radiation heat coming from the freshly shaped bottles.
      Depending on bottle size it can make working right on the machine an almost impossible task.

    • @HowItsManufactured
      @HowItsManufactured  29 днів тому

      @@Bigcubefan That sounds rough. Do you have protective clothing that makes it more bearable, or do you have to just deal with it?

    • @Bigcubefan
      @Bigcubefan 28 днів тому

      @@HowItsManufactured I mean, we wear thicker coats over our T-shirts, gloves and we have access to special gauntlets that protect the forearm additionally.
      Apart from that, deal with it. :D

  • @marstondavis
    @marstondavis 4 місяці тому +1

    I worked many years in a glass factory. I was a mold maker. The entire process of making those bottles is a lot more complex than shown here. Oh well, it's only a 16-minute video.

  • @user-zb4vf9lm8c
    @user-zb4vf9lm8c 3 місяці тому +2

    Work fascinates me ! i can (sit) and watch it all day long 😂

  • @tammycox9789
    @tammycox9789 3 місяці тому +1

    I drink coke i have all my life. I remember when coke bottles were made of glass.

    • @HowItsManufactured
      @HowItsManufactured  3 місяці тому

      They still are made of glass in some countries/regions. But plastic sadly does dominate most of the world for Coca Cola these days

  • @az_exit1279
    @az_exit1279 3 місяці тому

    I miss Royal Crown Cola in 16oz glass bottles.

  • @jamesblubaugh1284
    @jamesblubaugh1284 4 місяці тому

    My very first employment - at a glass container manufacturing facility in Ohio. Worked in both the forming and packing departments for 18 years.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      Wow 18 years is a good stint there! Thanks for watching and commenting

  • @Mrtweet81
    @Mrtweet81 Місяць тому +1

    Yes

    • @HowItsManufactured
      @HowItsManufactured  Місяць тому

      Yes indeed

    • @Mrtweet81
      @Mrtweet81 Місяць тому

      @@HowItsManufactured Yes indeed I have stopped and thought about how glass bottles are made

  • @pamelanadel3787
    @pamelanadel3787 3 місяці тому

    I watched a video earlier where in the Mekong Delta, people do all of this without any real technology. They were making perfume bottles.

  • @alexanderhuesman9865
    @alexanderhuesman9865 2 місяці тому +1

    It seems the quality control stage creates quite a bottleneck in the process.

  • @richarda.valdes1197
    @richarda.valdes1197 3 місяці тому +1

    Our school was taken on a tour of Coke bottle manufacturing…over 75 years ago…yesteryear 😢

    • @HowItsManufactured
      @HowItsManufactured  3 місяці тому

      Wow that’s a long time ago! This technology has been around quite a while :). Thanks for commenting and watching

  • @williampage2561
    @williampage2561 4 місяці тому +2

    I made those at Jeannette Glass

    • @cooldog60
      @cooldog60 3 місяці тому

      Hey when did you work at Jeannette glass? I worked there in mid 60ies. I worked in the factory then shipping.

    • @williampage2561
      @williampage2561 3 місяці тому

      @@cooldog60 yes. I worked for frankie laich, I ran 42 doubled headder

  • @richardbrookins5406
    @richardbrookins5406 3 місяці тому

    I was hoping to see actual Coca-Cola bottles made. I am curious how they get their shape. I guess when they blow it in the mold...that was not explained very well. Other that that a very interesting piece.

    • @HowItsManufactured
      @HowItsManufactured  3 місяці тому +2

      Sorry we didn’t explain it better. The first part of the moulding process forms the bottom of the bottle, it’s then moved to the next mould that makes the shape. It’s in this shaping mound that air is introduced to blow the bottle into its shape.

    • @THOMMGB
      @THOMMGB 3 місяці тому

      @@HowItsManufacturedHow do the bottle manufacturers add the colored Coca Cola lettering?

  • @allensanders5535
    @allensanders5535 4 місяці тому

    good luck finding a soda bottle to take a last sip out of.

  • @BobbyGazo
    @BobbyGazo 3 місяці тому

    A brown bottle sounds pretty good 😂😂😂

  • @randallhutchcraft5518
    @randallhutchcraft5518 3 місяці тому

    Show who designed the machines. 😊

  • @timgloeckner9260
    @timgloeckner9260 3 місяці тому

    Isn't plastic more affordable 😮😮😮

  • @travelfunshot4226
    @travelfunshot4226 27 днів тому

    What is company name and where it located

  • @giuseppedanieli7878
    @giuseppedanieli7878 4 місяці тому +1

    Emhart glassa machine?? Use to repair that kind of machinery. Huge dirty and hot work bro, but someone have to do it!!

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      Oh wow you used to work on these machines. How long ago were you doing that?

    • @giuseppedanieli7878
      @giuseppedanieli7878 4 місяці тому

      @@HowItsManufactured I was a Mechanic in Ergonmeccanica from Savona (North Italy) ther's a district of glass producers and we use to repair and reshape the Emhart Glass machinery of various client. I did there the last 10 years of my job before retirement and I can tell that there is no work dirty and hard as this one, it's impossible to stand heat and fatigue for long time, but incoming money are slightly more than others blue collars work!

    • @jebbamin4109
      @jebbamin4109 4 місяці тому

      ​.. Bottero?

    • @giuseppedanieli7878
      @giuseppedanieli7878 4 місяці тому

      @@jebbamin4109 No, Ergonmeccanica work with Blucher and Emhart...Bottero isn't very popular among us!

  • @politicsuncensored5617
    @politicsuncensored5617 4 місяці тому +4

    My uncle way back in the 60's/70's worked at a bottling plant in Henderson, NC. I miss my uncle. He was a very good man. Shalom

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +2

      Thank you for sharing the story about your Uncle. I’m sure he was a great man!

  • @ohiampuja9246
    @ohiampuja9246 3 місяці тому

    Well, i have visited this kind of glass factory... noisy experience😅

  • @keithameerali9474
    @keithameerali9474 3 місяці тому

    Still did not how the bottle got the COKE shape.

  • @georgegoodwin9722
    @georgegoodwin9722 4 місяці тому

    You show a lot of movement, but none of the actual shaping, which is the interesting part.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +1

      The shaping happened in moulds, not visible to cameras. You see the moulds openings d closing, but sadly we can’t capture the actual moulding process.

  • @UQRXD
    @UQRXD 3 місяці тому

    The bottle costs more than what's in it.

  • @NDREW2024
    @NDREW2024 4 місяці тому +1

    Always COCA -COLA😂

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      The best right?

    • @NDREW2024
      @NDREW2024 4 місяці тому

      @@HowItsManufactured Best drink of world.

    • @NDREW2024
      @NDREW2024 4 місяці тому

      @@HowItsManufactured Best drink of world.

    • @mattempyre
      @mattempyre 4 місяці тому +1

      @@NDREW2024yeah by far

  • @johnbehneman1546
    @johnbehneman1546 Місяць тому

    HAMBURGER, FRIES, AND A COKE. (IN A COLD GLAS BOTTLE).

  • @PoppoFitz
    @PoppoFitz 4 місяці тому

    But who figured this all out??!

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому +1

      Genius engineers :)

    • @joebalusikiii5811
      @joebalusikiii5811 2 місяці тому

      Michael J. Owens invented the automatic glass blowing machine over 100 years ago.

  • @claycoates5056
    @claycoates5056 4 місяці тому

    Interesting I worked is a Glass bottle house in in the 1960s the one thing is the HEAT and the NOISE not a place to work in the Summer
    and this is real old tech. the problem is no one wants to do the work making the labor cost high and those machines have to go nonstop leading to high Employee turn over

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      Thanks for sharing your personal experience. I had wondered about employee turnover as it seems quite a tough job.

    • @bspegasus
      @bspegasus 4 місяці тому +1

      By the time you get to the forming department, your making pretty good money!

  • @Gertyutz
    @Gertyutz 4 місяці тому

    They're glass in some other countries, but not here in the US, where they're plastic.

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      Do you get imported coke like from Mexico in glass bottles still? The coke made with sugar instead of corn syrup?

    • @Gertyutz
      @Gertyutz 4 місяці тому

      I was speaking of supermarkets. No one wants to carry 8 or 10 2-liter bottles in glass. Glass can be impractical, as the bottling companies have to pay more to ship them.

    • @Gertyutz
      @Gertyutz 4 місяці тому

      @@HowItsManufactured I don't drink soda. The only bottled thing I drink, in 2-liter bottles, is seltzer. And, no, bottling them in glass would be very impractical.

  • @tomw13
    @tomw13 4 місяці тому

    Although the manufacturing process looks impressive. Those are Coca Cola bottles being manufactured.

  • @donaldappelhof2059
    @donaldappelhof2059 3 місяці тому +1

    Coke taste so much better in a glass bottle. And I would rather have real sugar!

  • @user-wi4sd2pd2c
    @user-wi4sd2pd2c 3 місяці тому

    No coke in glass bottles here in Australia. Such a shame, we lost the nice taste and replaced it with plastic! Shame on Coca Cola!

  • @theeastman9136
    @theeastman9136 4 місяці тому +1

    These "iconic" bottles look pretty generic to me.

  • @zanefraser5560
    @zanefraser5560 4 місяці тому +1

    Not all of the bottles in this video look like Coca-Cola bottles. What gives?

    • @HowItsManufactured
      @HowItsManufactured  4 місяці тому

      This factory does a mixture of different brands and their various shapes. The process is the same it’s just that the mould is different when making the distinctive Coca Cola bottle.

  • @domesticcat5069
    @domesticcat5069 3 місяці тому

    🗨️🕺

  • @mrbikeman
    @mrbikeman 3 місяці тому

    Wow, the music made this video tolerable...

  • @joachimbramson1991
    @joachimbramson1991 2 місяці тому

    the voice over is way too enthusiastic and fascinated by glass bottles manufactured en masse, and the music wasn't the right choice (something more robotic/industrial would do), and maybe talk about more technical details than ogle at the impressive "advanced manufacturing technology"?

  • @rockyporterjr4215
    @rockyporterjr4215 19 днів тому

    Theyre made with rage and alcohlism.

  • @raincoast9010
    @raincoast9010 3 місяці тому +1

    A beverage that is complete garbage.

  • @coloradomountainman8659
    @coloradomountainman8659 4 місяці тому +1

    That irritating, annoying, and distracting crappy-ass background "music" totally ruined the video making it unwatchable and earning this poster a big "thumbs down"!