12v to 48v 50A ZVS Induction Heater for Melting Metals - 1800W
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- Опубліковано 18 лют 2022
- In this video i will be reviewing and testing a 12v to 48v 40 Ampere ZVS circuit 1800 watt which is an induction heater so i am going to test it with my power supply that i created in my previous video and also try and melt Aluminum using the graphite crucible although the recommended current for this circuit is only 35 Ampere continuous but the circuit board can handle a maximum current of 50 Ampere.
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#inductionheater #12v #zvscircuit #meltingmetals #mrelectron #metalcasting - Наука та технологія
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1800W ZVS INDUCTION HEATER :
Coupon:BG49690e ，$59.99
LINK - bit.ly/32gHa1V
My New 3D Print :
Soldering Iron Stand - cults3d.com/en/3d-model/tool/portable-soldering-iron-station-stand-electronics-bench-electronic-workbench
ALWAYS KEEP THE PUMP ON IF THE INDUCTION MACHINE IS ON EVEN IN THE IDLE STATE.
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What was the white water tube made of? Any idea how close to 100c the water got?
Simple Plastic.. Also , it depends on how long you are using it for.. Its recommended to use larger water bottle which means slower heating.
@@MrElectron Thank you
@@lii1Il not even 40 degrees.. water keeps it from melting
@@MrElectron Thank you.
I've run this same induction heater at nearly 80 amps. I used a fresh water feed rather than recirculating, great video mate.
This is really cool, i used to work in a foundry where we made cast iron with huge induction furnaces, this is like a miniature version!
I enjoyed this video, and really admire your skill.
Your tools are very loud and gave me a jolt.
Ripple current in the capacitors will be high but limited by the thin connecting wires. I made an induction heater about 50 years ago. I used a water cooled triode, the work coil was 1/2 inch pipe. There was a large tank of de-ionised water that was pumped around the valve and the work coil. the power was 10KW, 10KV power supply built from a big mains transformer.. I enjoyed your video
Could you tell me how efficient your unit was as compared to this unit Bill ??? Would you be able to use your first made unit to heat a house just using electricity ?? I am very interested in using this technology for home heating. Please drop you thoughts of my direction of thinking on my idea Sir.
Thanks and drop a line fella.
@@victoryfirst2878 Hi, I made two. I don't know the efficiency. Would not have been so good all that time ago. Not suitable for heating a home.. My first one was for medical research. The work coil had a glass tube which went through it. Samples of lung tissue taken from people who had died from asbestos inhalation was placed in the tube. Oxygen was passed through it. The lung tissue burnt away leaving the asbestos behind so that the amount of asbestos could be seen. The second one was for a technical college. Both were very big, Had a large tank of distilled water which was pumped around the work coil and valve. To reduce the amount of electricity to heat a house you could use a ground source heat pump or an air source but not as good. Heat is taken from the ground or the air in a process similar to a freezer. In a freezer the heat is taken from the food and is given off as heat at the back. Search heat pumps for more detail.
@@billhall8745 I have to thank you for the information on what and how you did the project at hand. Would you tell more of the progression with the machine that you built ? From my experience in turn key medical packaging machines machining and installation. I just love to read other person's progress of making machines. I am especially interested in the progression of very simple methods to make things happen. Thanks again Sir for you telling me about your experience with this subject matter. I look forward to hear more details
why
@@jamesatkinsonsr Simple. I would like to make a heating unit for heating an enclosed space. Am thinking that just maybe this type of heating would excel in this field. One just never know when something ultra positive can occur just by asking and trying.
Adding salt or sand or water in your tube before you bend will result in a better formed bend. Thanks for sharing!
Thanks , i forgot about that..
Noted
I too use the sand method, amzing results.
Is that the secret?? Thank you bro! I can never get a bend to go right
Imo i believe water wouldn't be the best option, because it would require more heat to make the bend.
Sand would leave some particles stuck in the tube and potentially break off after some time.
However salt, sound like the best option. Because it would act like sand when heating the tube but you can disolve any remaining salt with water.
Thanks for the video - a few comments. First the issue with the big caps is the ripple current rating which needs to be over 50a for 35a draw - none had a spec showing but bigger is usually better. Second point is that for most of the incoming sine waveform it is the caps that are providing the load current so why are the wires to the cap(s) so puny ? Lastly, though the supply volts are only 48 the high frequency ac on the coil will be several hundred V so watch where you put your fingers when it is running !
thank you for posting. based on 20+ years experience in industrial induction heating, i suggest you rework the board & coil leads to bring the coil leads as close together as possible, w/o touching. insulate coil leads w/ 0.06" ptfe [teflon]. you want the CL-CL distance of the coil leads as close as possible, w/o touching. perhaps a small fan-cooled radiator in the coil-cooling flow ?
Ini baru tayangan UA-cam provesional Cuuus pd prakteknya... Ga ky sebelah yg msh abal-abal... Kebanyakan penjelasan sedikit dalam exekusi..
That's exactly what I was thinking when the epic video came out jajjaj great video
Thank you for your knowledge and videos.
It helps that the entire circuit is built for you, heat sink and all.
Thanks for this interesting video. I'm going to purchase the similar device but the one with a nominal power of 2500W (it has six MOSFET instead of four).
Nice to see it working, I think that the big challenge is to have a good power supplier and to control temperature.of the single parts.
For the moment I'll be able to work with about 30V and in that conditions I should obtain about 1500 W,. In the future I'll prepare a DIY power supply able to give the 48 volts with at least 60A in order to push the device at it maximum performance.
Thanks for the video, I'll let you know the results of my tests
😀
For the PSU try an old welder. That should handle up to 200 amps no sweat.Regards MoK
If voltage less than 12v ZVS can't work that cause short circuit. Also put a cooling fan to heatsink cooling diode bridge. The polarized filter capacitor for DC voltage need a resistor few K ohms connect parallel with each single cap so it can charge balance or the capacitor will blow up and emf cause from zvs could cause capacitors overheat make it blow
Nikola Tesla made this discovery in the 1890s. His coil surrounded the room with a 30-foot diameter in-between. He was melting glass, iron, metals snapped together, and deformed.
Good work. As for me I would install a radiator for cooling water
Wow 😲 it's just amazing🤩 bro
What was the supply voltage when you were attempting to melt the aluminum in the graphite crucible? I suspect that the voltage had dropped 10 or more volts.
Nice video what is the transformer that you have used the value of the capacitors and what line output transformer did you use
wow, water cooled induction heater, you are genius
только гении китайцы а не он
thank you
Bhai new induction me ceramic vs glass kon better hoga
Prestige ka ceramic atlus 3.0 1200watt. Vs pigeon crystal glass favorite ic 1800watt.
Kon accha hoga ?
Ok felicitări
Please take safety precations. It's very danger place cooling water/power electronics/red hot devices so close without any heat/electricity isolation Also you need wearing safety device. Accidents may happens any time. Don't bid on lucky chance.
Meus parabéns pela criatividade
Super! Thank you very much!
Hello Mr.electron congratulations for the channel. What is the biggest diameter that we can use in this module, with 2 or three turns?
Nice.What is the maximum temperature?
How can you increase the frequency?
Which parts should be replaced and what are their values?
Elinize sağlık malzeme olsa bende böyle bir video çekmek isterdim
Good video induction heater super hot
Sir I just watch your video today, my question is, can I change the copper coil to a so a crusible the size is 3 inches diameyer
could you please make a video on 12v dc induction stove working on solar panels.
can it work for low frequency inverter 🙏
Can I ask how you constructed the full wave bridge rectifier. It looks like you have 9 diodes
Good job 👍💙
Hello, I want to ask if I want to heat a cylinder with a diameter of 40 cm for an hour, just how many watts of heating does it consume and what are the necessary adjustments to bring it to 350 Celcius?
That´s good. Thanks.
Bro I have spare coil and ceramic plate of Bajaj 1400w induction heater can I use this for cooking food
what is the voltage when the current is over 36A. I think that no more 40V before.
Why you can not put this graphite crucible on a usual kitchen electric cooking plate, which runs on a usual 220 (or 110) V ?
Or take a spiral wire from an usual 220V electric home heater and mount it round on the graphite crucible?
It would be the same 1.5 - 2 KW, so would give the same temperature result.
We don't have that here in India..
@@MrElectron нихрома нет?
You should use a lot bigger water cooling bottle, I use a 5L tank for my 2800W induction heater and after 20-30min of use, the water inside is already boiling hot !
You are right. I made the correction just 3 days after that. I already have uploaded a video which includes that part.
Thank you for your effort, could you make us a 1000W . sine wave inverter?
This driver actually produces a perfect sine wave at the output. Very high frequency though.
น่าใช้มาก ขอขอบคุณ
Can we melt copper in zvs 1800
If yes then how much time it take
Funde aluminio?
Kya eseme pital aur loha melt ho jataa he?
What about power bill? Did it affect too much of it?
Интересно, а медь (Cu) ,и её сплавы сможет плавить этот гаджет?
how to make the voltage and temperature is high or low ?
You should use thick wires not so thin as they get so hot!
will a sensorless motor work with a sensored esc?
Very nice
Merhaba, ürün tam yükte şebekeden kaç watt enerji çeker?
Waouhoù la mini fonderie à l'air puissante y te faut mesurer les miligaus dégagé voir te protèger d'une feuille de plomb si besoin à ces fréquences il a peu de chance de se sublimer comme sur le réacteur de chère nos billes
Something more important would be using something like this to quick Heat Water, say in a Home. This would be far better than the Cheaply Build but very expensive Quick Water Home Heating Systems for sale today. Maybe you could do a Video that explores this Idea? Will you do it? One for the Kitchen Sink and Dishwasher. One for the Bathroom Sink and Tub. One for the Cloths Washer. I hope you take on my request. Thanks for sharing your hard earned knowledge with me. I do appreciate this very much.
Sir I am working handicraft aluminium artical how Ican melt with the help of solar energy I have alredy setup 10Kw
when water goes fron bottle amd while returning tp the bottle let oit pass through a copper pipe wound above fans and then entering bottle back to water gets cooler
esta espiral de cobre pode ficar mais distante?
What is the induction heater duty cycle ??? Thanks
How many volts does it produce?
How did you buy from Bangood? Please tell me. Does it ship to India?
Does Any inductor has a very high voltage or current across the copper coil,is it dangerous??
Video bạn rất hữu ích ,cảm ơn bạn
Bhai mere ko 2 kg stone ko 1700°C heat krna hai kuch bana ke de sakte ho?
Can it work continuously?
Can you list the parts??
Nice!
That's good.👏👏👏👏👏👏👏👏
I havent finished my 3000 watt one but got it working, now I want a 1600kw one.
how capacitor increased voltage?
Good solder.
if you are using batteries of 200A how can you limit current to 35A.
Progressive 🌸
Nice
great
ගොඩක් වටිනවා මේ වීඩියෝ එක පුලුවන්ද මේක නිර්මාණය කරලා දෙන්න
Excellent ❤❤❤
I want to purchase this induction Owen
watching this as a german makes me cry... i just wonder that ur still alive
Yes I agree. a high probability of electrocution and other means of death.
which mosfet used here
Что за едрунда с подключением электронасоса?
❤
Can I hire you lol seriously got some projects whats your rate
Metal Quinching And Harding Bhi Kar Sakte Hai Isse
im early wassup my guy fav indian youtuber
this "mr electron" is indian
Rhw cooling system is t just inadequate, the materials used will literally not hold out long enough to provide substantial or long term use. It'd be a miracle if it lasted 15 minutes of continuous use even once.
It was also completely unnecessary to plumb in a connection through the reservoir that had to be fitted and sealed when both tubes could have simply been fed in from the top. In fact, it would have been better if for cooling if that had been done as there wouldn't be any extra fittings constricting flow rate.
What is the cost of this project
كيف يمكن الحصول على هذ اجهاز
Yah card kahan mil jaega
ac ? dc? powersuply?
Can you please send the circuit?
هل يمكن صهر الحديد
Mujhe ek induction heating machine Leni h commercial use ke liye
love you
Where do you get that giant capacitor sir..
Scrap Market.
@@MrElectron thanks
What is the frequency of the inductor? This is the most important information...
100KHz going into the copper coil, then, into a steel workpiece is what causes it to heat up.
Workpieces must react to magnetic fields, if they don’t, this induction coil won’t affect them.
The copper pipe isn’t magnetic. The close proximity of the hot workpiece is what causes the copper pipe to heat up.
Автор ролика - купил все на АлиЭкспресс. Но даже немного не подумал, собирал просто по инструкции. А между тем, нужно охлаждать воду...
А нафига там вода?
@@bobboboff5326 Жидкостная система охлаждения. Только а у автора ролика она "одноразовая", без радиатора.
Question is will this set up melt stainless steel?
No
What is the name of the machine