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2001-2005 Yamaha Raptor 660R carburetor cleaning

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  • Опубліковано 3 кві 2019
  • Hey everyone, this video is of a 2002 Yamaha Raptor 660R carburetor cleaning. This bike had been sitting and would not start properly. Typical symptom of a dirty/varnished carburetor is the bike or ATV will only run on “choke”. Completely cleaned the carburetors and drained/flushed the tank. This will apply to the Yamaha Raptor 660R from 2001-2005 which were the years of production. Yamaha calls this ATV a YFM660RP. Thanks for watching and I hope this video helped you in some way.

КОМЕНТАРІ • 99

  • @betosbetos
    @betosbetos 2 роки тому +5

    Just gotta say thank you!
    Saved myself $500 each, cause that’s what Yamaha wanted to charge for a carb inspection and cleaning.
    2 Quads (660R) were sitting for two years… followed this video and the damn thing fired up and idled like it was brand new!!
    Cheers from Cali and the Pismo dunes.

  • @whyett78
    @whyett78 4 роки тому +6

    I got the chance to clean up my uncle's raptor 660r and this video helped so much. This is the first time I'm getting into projects like this. The quad sat for 7 years so I thought the carb would need cleaned and just like that one the right side slider was sticking.

  • @RearwheelB
    @RearwheelB 2 роки тому +2

    Great video 👍🏾 helped me out a lot and the step by step with disassemble and reassemble was a plus ‼️

  • @victorf2094
    @victorf2094 4 роки тому +6

    Great video thank you for explaining very well. My buke started leaking gas thru the lines from the carb and the intake i was told it was the carburetor

    • @OTRVM
      @OTRVM  4 роки тому +2

      I would have to agree with that thought. Those are generally overflow tubes. If the float gets stuck inside of the carburetor then the fuel will not stop entering the bowl. The fuel needs to go somewhere. Out the overflow tubes is one way. But if the fuel is flowing at a high rate it can also overflow into the intake both the air box and the intake side of the carburetors on the engine side.

    • @victorf2094
      @victorf2094 4 роки тому +1

      @@OTRVM quick question my bike smokes when i turn it on after replacing the carb due to over filling with gas they had told me that gas could get in the piston i check the oil and sure enough its not clear anymore and very runny is this a simple fix or expensive and what would be the fix to this problem? Id appreciate if you could help me out thank you

    • @nrtmouse8673
      @nrtmouse8673 4 роки тому

      @@victorf2094 your screwed get it to a mechanic quick

    • @generation-x406
      @generation-x406 4 роки тому

      @@victorf2094 Sounds like the excessive fuel washed the oil off the piston rings/cylinder and it was run without proper lubrication. Expect to replace the rings and have the cylinder honed if that's the case.

  • @yankee1985524
    @yankee1985524 4 роки тому +8

    Hey great video man. I'm about to get another 660 Raptor after about 12 years and this video was very helpful.

    • @foomyss3717
      @foomyss3717 4 роки тому

      Great video till this day gonna clean carbs on a 660 2002

    • @Hugeroost
      @Hugeroost 4 роки тому +1

      hey Yank did ya get it yet ??

    • @MommyMakima69420
      @MommyMakima69420 4 роки тому

      Hugeroost what lol?

    • @Hugeroost
      @Hugeroost 4 роки тому

      @@MommyMakima69420 Levi, I was saying I have one of these that I bought for when a friend comes up to the ranch they'd have something to ride and follow me on my KX500. Only one buddy has ever come up and rode it, its sat in my barn, nice and dry, and I dont ride 4 wheelers so i'm gonna sell it. Hmu at umcane4@aol.com and we can talk about it, its prolly had 3 tanks of gas total run through it, bone stock

    • @jeffreytee8484
      @jeffreytee8484 4 роки тому

      Se,u Iueesu,uduveeueu,uee,euejjsherdejsrsdehsrueej,jjshd,sz@@foomyss3717, tueemigbmgmdyig

  • @jameskelley4307
    @jameskelley4307 2 роки тому +2

    Ok overall was a really good video but I just have to point out you missed the bolt under the grill in the front I didn’t see you clear the gas line or the inlet to the carb before reinstalling the carb and also the rubber diaphragms are no good now because they got soaked in carb cleaner and will break down a lot faster now but other then that it’s all pretty good and the thing ran great good job I’m going to do mine tonight when I get home

  • @sporksabre
    @sporksabre 4 роки тому +4

    No blue mat.... [ Tells wife I can't fix her ATV]..... Tells myself that I am wrong TWICE and fixes ATV.... was worth a try.

  • @raptorrider24
    @raptorrider24 4 роки тому +2

    Amazing video! Thanks

  • @lasershow215
    @lasershow215 5 років тому +1

    Dude outstanding video, just picked up a 660r tonight that’s bogging down under throttle, hoping a carb clean in the AM does the trick

    • @OTRVM
      @OTRVM  5 років тому

      Hi Bill thanks for watching. Take a good look at the air filter too. A dirty air filter can cause the issue you describe too.

    • @clintonwansink3052
      @clintonwansink3052 5 років тому

      hi@@OTRVM what did you set the idle circuit to

  • @yamaharaptor01able
    @yamaharaptor01able 5 років тому +4

    Two quick questions,what did you reset those two tiny screws to that came out last,the two that had 3 3/4 and 3 turns on them coming out. Did you put them back to factory spec or just what they already were? Also,did it need special jetting for that slip on pipe or will stock work? Thanks!

    • @gabrieltony502
      @gabrieltony502 5 років тому +2

      KX500Maniac I was wondering the same thing.

    • @OTRVM
      @OTRVM  4 роки тому +2

      Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.

    • @OTRVM
      @OTRVM  4 роки тому

      @@gabrieltony502 Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.

    • @richeo93
      @richeo93 Рік тому

      great question!!!

  • @anthonythomas737
    @anthonythomas737 4 роки тому +2

    Can you make a video about float adjustment

  • @Angelchente1
    @Angelchente1 11 місяців тому

    This is sooo helpful thanks bro ! 🙌

  • @luismarroquin2549
    @luismarroquin2549 Рік тому

    Best of the best

  • @michaeljarosz4049
    @michaeljarosz4049 4 роки тому +1

    Where does the vent hose between the two carbs go too?

  • @uhhZao
    @uhhZao 5 років тому +3

    You forgot the gasket for the throttle opening.

  • @javieair8103
    @javieair8103 Рік тому

    Gotta question, @ 19:25 when you are Counting the screw turns you said 3 & 3/4 but it looks like you turned the screws more then that??

  • @Michael_torres10
    @Michael_torres10 4 роки тому +1

    Hey do you know where I can get a choke cable like the one you mentioned mine broke

  • @carlosorozco993
    @carlosorozco993 2 місяці тому

    I have cuestión man where that hose go it’s bled or I need hook on something

  • @michaelevans666
    @michaelevans666 3 роки тому

    hi I have raptor 660 2005 can not get it to stay running like something wrong with carb but can't find carb that takes a choke thanks guus

  • @jimmymendez6737
    @jimmymendez6737 4 роки тому

    I had a ?? So the Raptor660 I purchased the previous owner built it to a 686...with new hot cam... I had sitting for a few months before it started right up and ran great...now it will run for about 10-15 secs and then die...as it gets hot it gets worse...I’m assuming carbs need to be cleaned...but do I have to do anything adjustments since it’s a bigger cc’s??? Thanks

  • @robanderson6655
    @robanderson6655 2 роки тому

    I know this is an old post but does anyone know where the float breather tube mounts it’s the one with the spring that hooks to middle of carb I can’t figure out where it goes from there

  • @pepin92
    @pepin92 4 роки тому

    Could you please do a video of how all the hose are connected to the carburetor? I cant find any good video of how it’s all connected....also I have a hose that comes out of my radiator and it has a spring on it and I don’t know where I’m suppose to connect it to...PLEASE HELP!!!

  • @BlackLavender793
    @BlackLavender793 3 роки тому

    How many turns back on the air fuel 🤔

  • @samirkaram6326
    @samirkaram6326 3 роки тому

    I want to know if the 1pz ca6 yo2 a good quality carburetor hope to know

  • @scotthegge8591
    @scotthegge8591 3 роки тому +1

    You should remove the vacuum diaphragms before spraying carb cleaner anywhere. It destroys them. If the slides are stuck use WD40, it won't dissolve the diaphragm. Not to mention the air cut valve, which is a pain to remove. And pretty much always replace the bowl gaskets!

  • @mtbridingog9083
    @mtbridingog9083 3 роки тому

    What is the stock fuel air ratio ?
    Left is 3 and right is 2 ?
    Stock jets are 22.5 pilot
    140 l and 145 r ?

  • @dariush57
    @dariush57 4 роки тому

    I just replaced my 2004 raptor 660 carburetor to a new one but I have problem keeping the motor running on idol and motor strogle to stay on, any thing I am doing wrong or how to I adjusted ( I thought the carburetors come already adjusted) . any one can help ?

  • @JoseMendez-vj9gl
    @JoseMendez-vj9gl 4 роки тому

    Great video thank you 👍👍

  • @yankee1985524
    @yankee1985524 4 роки тому

    Hey the little idle adjustment screws that you were counting. Were should those be adjusted to and do you screw them all the way down and then count as you back them out to adjust?

    • @OTRVM
      @OTRVM  4 роки тому

      Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.

  • @joehoare3149
    @joehoare3149 Рік тому

    How many psi are ya using on the jets?

  • @heronalves5708
    @heronalves5708 4 роки тому

    Hi OTRVM. I'm From Brazil and I'm thinking adapt that on my xtz 600 Yamaha year 1992. We don't have raptor here in Brazil and most of our old xt600 carb are damage. I saw some videos who guys have already made that adapt (but just on Europe). As xt600 use carbs where 2nd stage works per vacuum, how its the mechanical process of 2nd stage of that raptor carb? Make sense that adaptation ?

  • @DAREDEVIL503
    @DAREDEVIL503 4 роки тому +1

    What if one of ur float excess tubes if pouring out Fuel, I cleaned my carbs and the left side float still Leaks like crazy

    • @catfish4721
      @catfish4721 4 роки тому

      Mine does that as well

    • @generation-x406
      @generation-x406 4 роки тому

      Your float/needle is likely stuck and needs a cleaning and or might also be out of adjustment.

    • @DAREDEVIL503
      @DAREDEVIL503 3 роки тому

      Generation-X I took the entire carbs off cleaned them and put all new internals in them, now it acts like it’s starving and I even adjusted the air/fuel a lil richer, idk what else to do now?? I’m confused, it should be running perfect????

    • @generation-x406
      @generation-x406 3 роки тому

      @@DAREDEVIL503 Sounds like you solved your fuel dumping problem from the original post. Do you have any mods and if so is it jetted properly? Is it popping/backfiring? When you say starving, is it for fuel or air? Are the adjustment screws and floats adjusted properly? Did you check the spark plug to see if it's burning lean "white" or rich "dark brown to black and or wet". A new plug would be recommended for checking that with some time riding. Is the issue at idle, mid-range, wide open throttle? I recommend you pick up a haynes or clymer service manual, they're around $30 and walk you through all aspects of the machine step by step with pictures too.

  • @kingmadjunior9004
    @kingmadjunior9004 2 роки тому

    What is the switch that he pulls at 24:42 do?

  • @yourdoom1129
    @yourdoom1129 4 роки тому

    This video is great, I have never worked on a carburetor before and this video helped me a lot, but the quad still dosn t run. I have found out that the bowls are not getting g any gas, meaning that the gas on e u the carb is clogged (i checked the gas on e outside of the carb and the gas tank and they are fine). Is there anyone who knows how to clean the gas ok e in the carb? If tried crab cleaner, blowing it out with a air compressor and clean I g it with a wide brush. Please help me!

  • @azzionsmith7187
    @azzionsmith7187 5 років тому

    Great vid.

  • @qdudeify
    @qdudeify 4 роки тому

    I seen many people ask what the idle set screws adjustment should be, do u have any comments on that. I looked but I may have missed it?

    • @OTRVM
      @OTRVM  4 роки тому +1

      Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.

  • @Hugeroost
    @Hugeroost 4 роки тому

    Hey all you 4 wheeler crazed cats, Roost has a Raptor like this on its 3rd tank of fuel. Its been sitting in the garage for the last several years because nobody will ride it, i ride a KX500 myself and have no use for a 4 wheeler. Not sure what year without digging out title but it looks like this one and has 2 carbs, may be 05, it has barely been riden at all. I need to get it outta my garage...Roost

    • @rusteezy8786
      @rusteezy8786 4 роки тому

      how much

    • @Hugeroost
      @Hugeroost 4 роки тому

      @@rusteezy8786 thinking somewhere between 2500-3, I imagine i'm gonna have to take it to dealer and have both carbs gone thru and new battery. Lol I already did that once and not a soul came up and rode it

    • @Hugeroost
      @Hugeroost 2 роки тому

      3k

  • @azzionsmith7187
    @azzionsmith7187 5 років тому +1

    Dude pls tell me your in Pennsylvania 😂 I just picked up a raptor 660 2005. And it needs a new carb the lil piece that the throttle cable screw on too broke so is there a way to fix this or I need to buy a new carb. Breakdown new carbs are like 1200 bucks.

    • @OTRVM
      @OTRVM  5 років тому +1

      Hello there. I am not. I am in AZ. However, there are several aftermarket options for entire carburetors on Amazon ranging from 69.99 - 100 plus. I would pick a company with good reviews and order one. Hope this info helps.

    • @erikj7006
      @erikj7006 5 років тому +1

      Azzion smith I just ordered one of the a/m carbs on amazon from BH-Motor for $72.99. Although it only has 20 reviews, overall it’s 4.5 stars and for what it’s worth, it’s the “Amazon’s Choice” for the ‘01-‘05 raptor. I have a mint ‘03, a mint ‘05, and an ‘05 roller I use for parts. I only needed 1 oddball piece that I couldn’t find anywhere. I kept the stock carb on the machine and will now use the new carb for parts. Thorough cleaning/rebuild and she’s alive and ‘rippin!!! Front tires still want to lift off the ground in 4th gear. Not gonna lie-nearly shit myself on the first test run after the rebuild. Guess I was just used to her bogging down over the past few weeks, I totally forgot about throttle control. Anyways, good luck with getting the carb fixed and be safe.
      Great vid, by the way. Thanks!!!!

    • @erikj7006
      @erikj7006 5 років тому

      One more thing...BRAAAP!!!!

    • @Hugeroost
      @Hugeroost 4 роки тому +1

      @@erikj7006 hey Erik i have one of these that has hardly been riden at all, 3 tanks of fuel maybe. Its been sitting in my garage for the last several years because nobody would ride it, I ride a KX500 and not much into 4 wheelers, so want to get rid of it. Roost is in Texas

    • @erikj7006
      @erikj7006 4 роки тому

      Hugeroost hey man!!! I ride a 2017 Beta 300 x trainer at the moment. As a kid, I started out with a kx 80. Years ago got rid of my 250. I just recently got rid of one of my raptors and regret it. Looking for another. Unfortunately I am all the way across the country in NH.

  • @azzionsmith7187
    @azzionsmith7187 5 років тому

    I got my raptor running but it sounds funny I never heard a raptor run before so idk what it’s supposed to sound like but I think it’s knocking

    • @OTRVM
      @OTRVM  5 років тому +2

      Well that is never fun to hear an odd sound. Do you know when the valves were last adjusted? Valves that are loose make a tapping sound on the top end. A knocking sound is not good at all and generally can be heard from the mid to lower end of the motor. I have a video of how to adjust the valves on a Rhino 660 which is essentially the same motor.

  • @eddiesgsr
    @eddiesgsr 3 роки тому

    I have the same exact quad when I turn the handle bar the idle rises like im giving it gas any ideas. Thanks

    • @SugarMaester
      @SugarMaester 3 роки тому +1

      Mine does the same, throtlle cable is to short

    • @SugarMaester
      @SugarMaester 3 роки тому +1

      Just remove cable and make sure it runs the shortes way to the carb

  • @markgulrudjr.3439
    @markgulrudjr.3439 4 роки тому

    Anyone else have issues getting the choke cable out? It’s like frozen into the carb. And now I’m thinking that my bogging issue isn’t the carb being dirty, but the choke being stuck on!

    • @ElBarbie23
      @ElBarbie23 4 роки тому

      I had the exact same issue. It was stuck inside the carburetor, I tugged on it with some decent force and it didn’t even budge. It looked like it had some acid looking junk around the spring when took the screw off. The kind of stuff you see when batteries go bad. Is this what will cause it to bog under a little bit of throttle or sound inconsistent when Idling?

    • @markgulrudjr.3439
      @markgulrudjr.3439 4 роки тому

      Freddy Carrillo soak it in Chem Dip for a day or two. That’s how I got mine out. Get a can of it from an auto parts store. Just be careful. It’ll eat seals and everything fast!

  • @BuildBrothers
    @BuildBrothers 4 роки тому

    Where are you located?
    I'm looking to have my raptor 660 carb rebuilt and I'm curious what you would charge.
    I'm in Pennsylvania.
    Thank you

    • @OTRVM
      @OTRVM  4 роки тому

      I service the Phoenix, Arizona area.

    • @miguelgarcia-vg1fh
      @miguelgarcia-vg1fh 3 роки тому

      @@OTRVM Im in the phoenix area. Whats your contact information?

  • @gabrieltony502
    @gabrieltony502 5 років тому

    Can you recommend a carb rebuilt kit for 2003 Yamaha raptor 660. Thank you

    • @clintonwansink3052
      @clintonwansink3052 4 роки тому

      Same

    • @OTRVM
      @OTRVM  4 роки тому +2

      Well there are a lot of options on Amazon. I would choose one with good reviews and many of the internal parts to replace. Such as the pilot jet, o-rings, gaskets, ect. Hope this helps.

    • @bryanc9903
      @bryanc9903 3 роки тому

      Mikuni OEM. MK-BSR33-41 is the part number.

  • @stevelamperta865
    @stevelamperta865 5 років тому

    very bad idea running that on the battery charger ! good way to burn the stator, you have a battery charger and the charging system ( the stator ) trying to push voltage into the battery charger.... stator will get very hot and burn after a while ...

  • @rubenguzman9341
    @rubenguzman9341 4 роки тому

    How to tune the bottom jets bro

    • @OTRVM
      @OTRVM  4 роки тому +2

      Good evening. I apologize for the delay. After reviewing the video, manual, and DynoJet Jet kit installation instructions. With this particular setup which is a KN filter and pipe you would run the mixture screw in just until it seated. *Do not crank it down* Then back it our 3 turns. With less tuning such as maybe only a filter and no pipe you could go 2.25-2.5 turns out if you even have access to the screws. I hope this helped.

    • @fatechas
      @fatechas 3 роки тому

      @@OTRVM and for stock one? 2 turns out?

  • @MommyMakima69420
    @MommyMakima69420 4 роки тому

    I just went a got a Raptor 660r for 500 bucks and the only thing wrong with it was the clutch and the carbs

  • @cofferful
    @cofferful 5 років тому

    Thanks for the video, do you have to drain the gas tank to remove it?

    • @OTRVM
      @OTRVM  5 років тому +2

      You do not have to drain it before hand. I think at some point (unless I edited it out) you can hear the tank draining in the background on my table. If you do drain in on the quad I would attach a separate longer fuel line down to whatever you are draining it into.

    • @cofferful
      @cofferful 5 років тому +2

      @@OTRVM thanks for the reply, I got the carb cleaned and put back together and she's running great, your video was tons of help, thanks!

  • @MecanixGarage
    @MecanixGarage 5 років тому

    Is the 2006 660r different?

  • @davidhamilton9902
    @davidhamilton9902 4 роки тому +2

    Waste of time didn't show float adjustment the hardest part with these carbs

    • @jbanksish
      @jbanksish 4 роки тому +1

      Float needle bad which will cayse your float get stuck.

  • @performancecyclespecialtie6104
    @performancecyclespecialtie6104 5 років тому

    Pos