Brian, you saved my bacon! Pulled the valve covers off and had three (3) loose bolts! 2006 187,000 miles I can’t believe these 99 thumbs down? What the?
My wife & I have a 2005 Escape XLT Sport 3.0 L V-6 that we bought new and now has over 180,000 miles on it and is still running strong except for a small oil leak. I'm giving it to my sister next month. This is one of the best cars I have ever owned.
@@banzairx7 Ford had big shares in Mazda long time ago kept them from going bankrupt. But the contour and mystique cars Ford had where Mazda base where horrible we worked on them all the time had ass load of recalls.
2004 Taurus SES Duratec 24v with 295,000 miles. Pulled the valve covers due to leaking oil. Flexible gaskets were hard as a rock and had 1/8" gaps in areas allowing the oil to leak. I saw this video and checked my cam bolts which were fine when torqued to 89-inch lbs. I don't think this loose bolt situation is a design flaw. More like a bad torque value when assembled in some instances but who knows what really caused it in some cases. I do know many people who swear by the Duratec 24v and have driven them over 300,000 miles no problem, and overall the engine is not known for this loose cam-bolt problem, or a service bulletin would have been issued.
Just happened to come across this and realized that's the engine in my Ford 500. Needless to say I'm gonna check those bolts now considering I'm coming up on 250k miles. Got the car for free and only have about $500 into it so far. Junkyard near me has a few of these engines in good shape so if I need one I'm set. Thanks for the great information.
That's what's great about these engines. You can take them to 200+ thousand miles, and then get another one for not much and do it again. These cars bodies fail before there engine.
I was just thinking that replacing the bolts and using some thread locker might be a good idea. BTW: I just call oil leaks the "continuous oil change program."
Yeah, the 3.0 Dura-crap engines are like the old BMW's that come through the shop. If they are not leaking oil in your bay floor there is a problem...... the engine is out of oil.
That's a British invention: old British engines, be it car or motorcycle engines, had to leak oil. Thus you were sure of two things: 1. there actually is still oil in the engine 2. there is oil pressure
@@tjroelsma Ah yes, the Brits. Old Brit cars with their oil leaks and Lucas electrical systems. There is a reason why they called Lucas "The Prince of Darkness".
I've owned (and worked on) a number of these Escapes with this engine and years ago remember you had mentioned this in in your video, "Ford Quick Tips #61". Every valve cover change these cam-cap bolts get re-torqued (or any time those valve covers come off). I've seen them loose but never broken like this and am sure the two minutes it takes to re-torque has saved a couple engines. Yes, we're watching and appreciate all the tips!
FTM: I have an 05 escape with this engine and the CD4E trans. Currently have 303K original miles on both and neither have ever needed internal work. I've just been diligent about oil/fluid changes and other maintenance. I even had the oil analysis report come back recently and everything passed with flying colors. Runs like a top and its reliability has been remarkable; great car! Only two major issues: I'm in the rust belt and the rust is starting to take over especially in the rear strut towers. The other issues is that somewhere around the exhaust manifolds/maniverter (upstream of the flex pipe) I have a nasty exhaust leak I haven't located specifically. This has reduced its performance and sometimes gives me a code about catalytic converter efficiency. On a cold day you can see the smoke as soon as you start the engine and it is a little stinky. Its hard to see exactly where the leak is because i think its hidden under a heat shield. Unfortunately at this point its hard to justify what a shop would likely charge to fix and while I'm a pretty avid DIY mechanic It looks like I'd be in over my head trying to fix it myself (the catalytic converter/manifolds are pricey and no doubt the rust will make removing them a nightmare.) Any advice would be greatly appreciated, always enjoy your channel! -pete
My 2005 has 365k miles now, runs great. I replaced my rear shock tower in the passenger side two years ago. I used rivets and loctite adhesive and haven't had any issues. I've done all engine gaskets and had the heads off, so I can tell you the front manifold converter is not as hard as you think. Have the right tools and extensions and you'll get it. The rear manifold converter, I took off with the head. And had to drill out a previously broken stud and install another one.
There must have been a lot of noise going on in there. Some car owners are so oblivious. It's like that Navigator with chain rattle for at least 100k miles!
Thanks, about to do vc gaskets on our 2003 Mazda mpv that uses this engine. 210k miles and going strong. I think I'll replace those bolts as a precaution
I bought a Contour SVT new, great car, gave it to my son at 150,000 miles, he put another 75,000 on it before the body and suspension rotted away. Not one engine problem, just oil and filter every 5000 miles. That 2.5 L duratec was a fantastic motor.
I had a 96 contour with a 2.0 automatic. I drove it until 2011. I bought it used in 99. Brakes and alternator and a/c compressor. Only sold it because it needed struts and wouldn't pass emissions in Maryland. I really liked it overall.
I have a 98 SVT Contour. 2.5L Engine is clean and runs great at 247,000Km. My transmission is pooched. Having a hard time finding a replacent that the bellhousing matches. Fun car to drive
My Dads 1996 Ford Taurus GL had this same engine as well as his 2001 Mercury Sable LS Premium, never had an issue with either of them and they were some of the best most powerful engines we've ever had in our cars. His 2010 Fusion Sport has the 3.5 Duratec which is the more updated version of this engine and that runs like a high performance V8, very very fast car.
Got a 2001 sable w a dohc engine and I have 217600 and it sounds like a new car still. It seems to beat up motor mounts which have been replaced twice in 18 months and trans mount. Other than that she runs like a champ!! Very good engine
I had a customer with this exact cam cap issue happen on a 1.5l EcoBoost, 2017 escape, 73,xxx miles. Intake cam caps stated loosening from the end of the cam to the front. All but the front cap. (Phaser cap) loosened. Took out the vacuum pump, lots of fine metal sludge in the head and Engine. Replaced the head, timing belt, vacuum pump, intake cam, spark plugs, gaskets/ seals bolts etc. Changed the oil about 3 times in 1000miles. It's at 90k now. I still perform the oil changes for the customer personally, just to do check ups on it. Going strong.
Haven't seen that on the Mazda side. I have seen a few cams seize due to lack of oil change resulting in jumped timing and then on to bent valves. I did have my father-in-law drive in one day. He had just come from about a hundred mile road trip.he said when he had started the car up that morning that it had a misfire. He found that it would run better if he put it in a lower gear. So he drove it almost a hundred miles with a misfire. I told him that if he had just stopped and parked it I could have fixed it for under $100. I informed him that I guarantee that he destroyed a catalytic converter and now it was going to cost him over a grand. He learned his lesson that day.
My 2001 Escape had an engine failure at around 96,000, it dropped a cylinder (valve or head gasket we suspected) replaced it with a low mileage used engine and I drove it until around 220,000 when the trans failed. I replaced it with a 2008 Escape and I drove it up to 275,000 on the original engine and trans. It still ran good when I traded it in. It did leak oil around the water pump pulley, but I checked the oil often and kept it filled.
I have the exact same situation with my 2008 escape with oil leaking around the water pump pulley. Is the pulley just an idler pulley for the water pump?
This actually happened to me on my 3v. It was my fault though as I was the one who tightened the cam caps. I caught it early thankfully and used ARP studs afterwards.
I had two 08 3.0 fwd fusions, one with a magna flow exhaust, and the other with a large cold air intake. Drove both of them hard all the time, never had any major problems !
Awesome video excellent lighting. Shame to see an engine ruined by a pair of loose bolts. For me it shows the value of finding a great mechanic like you & keeping the car maintained.
Bolts are coming loose. I've swapped many early 3L with the CAM driven water pumps into Ford Contours and for the first several I checked the CAMs and caps (among many other things) to be sure the engines were in good shape. During this process I found a few that were loose, so got into the habit of spot checking some bolts and torquing down all of them before dropping the motor into the car. Never had one come back. They are stout motors and match with the Contour beautifully.
could u PLS tell me if the loose bolts would cause misfires and / or... the noises?? Or are those symptoms only AFTER the damage has been done and tightening them wouldn't save the engine anymore...
I have a ford freestyle 06 and my 3.0 has been so reliable it’s mind blowing I’ve have had zero issues with the vehicle other then the throttle body recall that causes a weird idle. the 3.5 is derived from the duratec 3.0 which is an amazing motor so thank Porsche as they had a major hand in helping ford design the later 06 and up 3.0 duratec 🙏🏾🙏🏾🙏🏾. 178k trouble free miles.
glad i found this video. i have a 2006 Escape 2wd V6. i have currently 77K miles and it runs smooth at idle but in 4 gear going up a hill at 60mph and barely giving it gas it is missing a lot until i let off the foot feed and feather it.
Thanks for posting this excellent video. I have this engine in an '04 Mazda Tribute that so far has needed absolutely nothing other than proper routine maintenance. It only has 99k miles on it, but when the valve cover gaskets need to be replaced (which is inevitable), I will now know to at least check the torque on the camshaft bearing caps, if not replace these bolts with new ones.
Thanks for the video Brian - definitely food for thought! Luckily for me the 3.0 in my 2005 Five Hundred is still quiet and smooth with 120K on it. As for oil leaks - my driveway will agree with you! Cheers!
This just happened to me a few weeks ago, or pretty sure it was this. 2011 Fusion 3.0 v6 AWD. I bought this car for my daughter last year, very clean only 24K miles. At 27K miles we started to hear that same sound coming form the same side of the engine (Pass Side). Then it just self destructed. Had to tow it into ford and they confirmed engine was trash and needed to be replaced. Thank goodness I bought a Ford warranty when I bought the car, which should cover this. You would of thought Ford would of addressed this issue by 2011. Anyway car is still in the shop and it's getting a new engine. Thanks for the video, explains things very nicely.
the early 2000's 3.0 had the blown out spark plug issue. helicoiled mine and drove it over 200K miles. good little motors and the AWD escape it was in was really good in the snow.
As a mechanic I’ve realized most problems come from abuse. Wether you know you did it or not. My engine has over 400,000 and has been dead reliable. Because I don’t overheat it. I don’t skip oil maint.
The 3.0 on my escape is up to 230k ! Got 193k out of the original transmission too. Going for 300- your right on the oil leaks - holy cow ! Everywhere !
just had the plastic elbow on my water pump break so figured id redo the water pump and take care of the oil leak from the valve cover while I've got it the pulley off and the engine bay open. thanks for the heads up, I'll definitely make sure to tighten things up while Im in there
I had a 2.5 duratec SVT Contour. It was a fun engine to drive when you pair it with a 5 speed manual. Mine had a steady diet of Castrol full synthetic. These engines as the miles pick up, the valve train is super noisy on start up. Mine did not make it past the 200k mile mark. Shot a rod at 171k.
2004 ST220 V6 . 20 Years old next month ,91762 on the clock , no leaks , all good , solid motor , my 3rd ST220 , everything about ths motor works great ,all previous owners have really taken care of this motor ,my personal want is for it to have a total respray , hopefully all in good time. Respect to All ... Beautiful Cars. End of Story ...PS.They are bulit to last , just look after them .
Here In the UK I drive a mondeo st220 with the v6, I think I'm right in saying that Ford released a service builtin recommending that those cam cap bolts were loosened 90degree and re torqued. If the oil is changed regularly and engine is not overheated they are bombproof but even a perfect engine will loosen these bolts, USUALLY it starts with the ones nearest the water pump, theory being that the water pump belt tension makes the cam flap around.
I hear the noise towards the water pump on mine on cold start only I believe. I’ll check them but can ya tell me if that noise would be from them being loose?? Or were they already ejected or something else?
That's what I was thinking through the whole video, the Vulcan was far more reliable than duratec, duratec has all the plastic cooling system bs that gets brittle and blows out, timing guides that are an absolute pita compared to Vulcan and just simply alot more parts to break, now in comparison to gm 3.6 the duratec is the greatest thing ever but compared to 3.0 vulcan...nah ,just more power at the cost of simplicity and reliability like the modulars going from 2v to 3v...don't get me wrong it's not junk but Ford has done better, unfortunately those engineers from a time when men knew they were men from birth and preferred women are long gone and the poor confused folks stepping up to the plate nowdays arnt really sure where ANYTHING goes,lol I know this because I just changed a fuel pump driver module that was mounted on a rear differential, makes me wonder how they piss
I love you ! Thank you for that info and all the work you put into production of your video clips. I learned a lot and it saved me tonns of money. My car is Ford Escape 2002, 278k miles with exact engine 3l, 6v. Runs smooth😊.
My 2005 Escape has 223,000 and needs to have these checked. I rarely go over 3,000 RPM at any time. Mostly doing 2300 RPM under normal driving conditions at about 55 to 60 MPH.
I’m currently rebuilding mine cause of the same sound except it was a connecting rod bearing. So I ordered a new crank, all new bearings, oil pump and a couple different gasket kits.
a steinman - I’ll bet it’s the same A-hole who put the alternator between the rear of the engine and the firewall. There’s a special place in hell for that guy.
@@chucknoob7041 alternator replacement on a Duratec Taurus/Sable (3rd gen at least) is not terrible if you put a jack stand under the uni-body, jack under the sub frame, loosen the passenger side sub-frame bolts and lower the sub-frame just enough, you can get the alternator out quite easily. It's not 3.8L mustang easy, but its not really all that difficult.
Thank you sir!, great info to know, I had a Vulcan 3.0 6 Cylinder had great performance out of it. But I've look at the Duratec 3.0 6 Cylinder engines. Thanks for you're shared info again.
The 3.0 Vulcan is a great engine. Had one go over 300k in an 03 Taurus wagon. Only one transmission replacement, so I think that car owes me nothing. 3k oil and 25k trans fluid changes.
@@jamesplotkin4674 yeah mine was '2003' also James, a sedan, ses model, I drove from '2006' to December '2017', when I hit. Black ice. It only had 140,000 miles on it. It had 66,000 miles when I got the car, I miss that car. I was ill for 11 years and didn't drive much, had chronic pain. Great automobile to me
Thanks for sharing! Im flipping a 2008 ford escape and put 1 new head in. Im going to use thread locker on all of them on both sides just to be safe and re torque them all.
I can vouch for the durability of the Duratec 3.0. I put over 326K miles on my Mazda 6 with the usual oil leaks, bad ignition coils and even overheating from failed plastic cooling pipe. Looking at the inside of that valve cover, it looks like the oil was not changed very often which could have been the cause of the failure.
Fantastic video, worth its weight in gold. My son has a 2005 Taurus SEL Duratec 3.0 that is misfiring occasionally. We are definitely going to investigate using this procedure. Will let you know what we find!
My son’s cam bolts were all still tight to spec so I left them alone. Miss was due to two VERY loose plugs under the rear valve cover. Looks like I have a set of Duratec cam bolts to sell.
If anyone is interested my unopened set of these cam bolts is up for sale on ebay for a lot less than you will pay a dealer. Just search on part number W705391S300.
When you removed the covers the first thing I saw was the lack of oil, the caps on both banks must be shot. How was the oil pressure in this engine, and how is the bottom end?
07 120k miles. Was fine going to the store & home. Went to go to work a little later, & it sounds like everything that moves is trying to come out from anywhere it can. It never even got warm, much less hot. No problems with trans either. Not sure what happened, but now I believe it’s gonna turn into scrap.
Those bolts were improperly tightened at the engine factory. The ones that are broken were either stretched beyond their yield point or backed out and the slop from the cam cap slopping around was enough to fatigue them. It is also possible that somewhere during assembly, there was too much oil in the threads which resulted in a hydrolocking condition and the torque specs didn't correspond with clamping force and it just took a long time for it to become a problem. This cam/follower setup isn't unique to this engine by a long shot. And normally, when cam cap bolts are removed from any engine, they take a good amount of force to loosen them and it is accompanied by a "crack" noise when they finally budge.
My 2006 Ford Fusion 3.0L has 100,000 miles on it and it has been very good, no oil leaks. New bolts, thread locker such as the red Lock Tite 271 series and be sure to wash all the oil out of the threads with brake cleaner/ electric cleaner before properly torquing. I have much experience with this thread locker and it always works even though it is some type plastic, not metal, Lock Tite is very good at locking things up. Then if you fear you'll never get it apart again simply warm the area up several hundred degrees and that unlocks the thread locker.
Thank you so very much for your videos. They’re a godsend. I’m certainly not a mechanic, but with a wife undergoing cancer treatment, I have little choice but to do my own repairs wherever possible. I’m waiting on my parts to arrive, within the next couple days, to completely replace the front brakes. While I’m doing that, I’m also going cup pull the intake manifold to replace the coil packs and plugs. (Stellar design!!)Hopefully, this will help cure a misfire on cylinder #6. I just need clarification on something: I drive a 2009 Escape XLT W/3.0 V-6. You mentioned that this was an issue on 2001-2007. Did Ford take steps to correct this between 2007 and 2008? Has this been a problem common on the 2009 model year versions. I really would like clarification, so if necessary, I can also tackle this issue while I have the Intake off. If much rather address everything I need to at once, then have to continue to fight it. It’s really frustrating for me, and obviously not healthy for the motor to have ongoing issues not addressed. Please help clarify this for me. And again, Thank You for your videos. Your helping and enabling me more than you may realize, at a time when we really do need a break. God Bless.
@Mark Barnfield- I just finished reading your comment from a year ago. I see you didn't get an answer which is frustrating. I was hoping to read the answer as well. Sorry to hear about your wife having cancer. I really hope she is doing ok.
I had a '98 Taurus with the 3L 24V and it was a great engine. Never had a problem with it and it really didn't even leak oil. I traded the car with ~190k miles on the clock
@Donkey CaCa I ran Valvoline white bottle and Motorcraft filters every 5k or so. We put probably 40k mostly highway miles on it every year so it really had an easy life.
Thanks for the heads up, I'll keep an eye on it next time one of my rear bank ignition coils die or valve cover starts leaking. The leaky timing cover will stay like that until the day it dies. Not messing with that demon. No space to work and have to remove a bunch of shit out of the way.
Which years had this issue? The 2008 Escape still has the Gen 1 engine and auto transmission. When I bought my new-to-me model with 147K miles on it, I had the spark plugs, coils and valve cover gasket (and other gaskets) all replaced. While the head was off, I had my mechanic check the torque (slightly less than the full torque) to see if they were still tight, but not in danger of snapping. All was good. I'm in the process of replacing the fuel pump (erratic gauge) and belts. The engine purrs like a kitten, burns no oil and has no leaks since the valve cover gasket is new.
I am concerned I have this problem described in this excellent video building on the 2009 V6 Escape XLT I have bought last year for my son. It has now 140,000 miles. When bought at 126K miles, Spark plugs and filters changed (I have used Bosch Iridium at spec), SeaFoam treatment 25 miles before the oil change, transmission fluid changed. The car has been working great giving 28 miles / G. on the highway and 23 miles/g in the city. Way less vibrations, 10,000 miles with no issue at all. But, for the last 3,000 miles, Check Engine light coming and going (P0171 (too lean Bank1) P0303 (Cyl.3 Misfire)), and gas mileage dropped to 20 miles/g. I did put some Seafoam in the fuel tank, the Check Engine light went away (P0303 no more, but P0171 still read) for the duration of the whole tank (close to 400 miles), and gas mileage was again as good as it ever was. I refilled the gas tank and after about 150 miles, P0303+P0171 Check Engine light is back. I plan to move the Cyl.3 spark plug to Cyl.6, the Cyl.3 coil at Cyl.4 to see if the P0303 changes to another cylinder. Maybe I am wasting my time, please let me know. I have bought this car from a lady who had maintenance done on it regularly. I have gladly paid her asking price of $3,500. The car is in great shape, no sign of rust and fully loaded with everything working. There was some work needed on it, and that was an opportunity to teach my son not to be afraid and work on it. We had a lot of fun adding a tow hitch receiver, changing the brake rotors and pads, all the fluids, the filters, the spark plugs, the AC condenser, the oil pressure sensor. The car leaks a little bit of oil, likely from the distribution chains cover. And your videos, Sir, have made it all possible. Your videos are awesome, simply the best on these topics. How do we donate so you are encouraged and keep at helping us that well? Edit: I have found it: Paypal link in your account profile. Thank you again.
After moving the spark plug on C3 to C6 and switching the coils between C3 and C5, the codes are all gone. I drove 300 miles and I get 26.5 m/gal. All good for now.
My 08 escape 100k had a cracked #6 exhaust valve. The cylinder head shop said it was also another common problem with these engines. My cam caps and bolts were fine
GREAT info. I have a 2010 Fusion with the 3.0V6 now at 205,000 miles. It does make a bit of startup top end noise that goes away as soon as oil pressure is up. So I assume its a lash adjuster. Other than that it has been great, still averages 27mpg, smooth and quiet. Any issues to be concerned?
Thank you for the info. I have an 03 with 135K. Stillborn as screwing machine. I plan changing out the injectors and plugs. Now I will add this to my to do list. Thanks again.
I've owned 4 escapes, never seen that issue. All 4 where pushed above 190k. Rust is what killed my escapes. I currently have a mariner, guess now I'ma check this out when I do my valve cover gasket
pelotas56 - I own a 2005 and a 2006 Escape (long story on the 2006). I live In Minnesota and those things are RUSTY! I fabbed rear shock mounts for the 2005 and the rear wheel wells are layers of Gorilla duct tape + undercoating. Lol.
@@chucknoob7041 gotta love Midwest, I'm in Wisconsin. my recent beast was a 2004, this was the only escape that the right rear wheel well rusted out. I also fabricated mount😂. 2000-03 had wheel liners which made them alil less prone to that rust. 04 and up some douche must of said away with this as we got a moister absorbing seam sealer.
Best produced vehicle repair videos on You Tube. Thanks Brian. 3 Stooges woo! woo! woo! sound. My work is cut out for me. I just got a great deal on a 2005 Escape 3.0 4x4. Remarkable condition overall for 190,000 miles on the odo. You sure would never know just looking at the vehicle and immaculate interior. I bought it knowing there is a speed vibration on the road and was going to go though the mounts, drive train, PTU oil change etc to get rid of it. Otherwise it feels like all 200 HP is still there and trans shifts great. Slight misfire/ or whatever at idle. Now I know what to look into and see if the caps are why. This video may have just saved me and my new/old 3.0.
not going to happen, nobody uses safety wire or loktite on these parts, we have a Toyota engine plant near us my brother worked at, the entire valve/cam train is assembled and torqued by machine, no human hands at all, so if one is wrong, a bunch are wrong, they have scraped entire shifts of engines because of an assembly machine not running the prelube assembly grease correctly, and its not worth the time to rework after assembly-wild
Good tip and awesome information! Thank you for sharing! I have seen so many of these engines with over 300k running perfectly! Now I know to check on these cam bolts!
@@kerry1111111 I don't think they're designing them to be bullet proof but if there's only a very small percentage of this problem occurring then it's not practical for Ford to redesign.
Woww very interesting. I have an 09 Ford Fushion SEL. Great vehicle, almost 210,000 miles. I only put mobile one oil into it just put a new drain plug thinking that was solely where I had oil leakage. But now I’m going to look around my T-joints and I feel I hear that that noise with the Cam Caps. Could be loose on mine based on the sound from this block but not nearly as dramatic
Oh wow...that's something new! That said...I got a '98 era 4.6 2V Triton that's sitting at 523,000Km...never been opened...yet! Knock on wood. Ford has made some great engines but some with interesting failure modes.
I like my 2.0 litre duratec in my mondeo. 141,000 miles and still drives sweet and smooth. I've had a couple of 2.5 v6 ones and both ended up with headgasket failure.
great video, I just picked up a 2007 Fusion a few months ago with the 3.0. It seems great right now, but being an AZ car the body will outlast the engine. Good to know info thanks !
There you go, another awesome Ford engine tip brought to you by " FordTechMakaloco " If you drive a Ford, Hit that BELL cause this guy is awesome. My Ford will now last it's duration. Rite On. Now all i have to do is get some Tee's and Hoodies to advertise this guy ...
Have a 2005 Mazda 6, 116k miles with this engine. Replaced the valve cover gaskets and it’s still leaking oil, must be the timing cover. Not about to put any more money into fixing that, bit of cardboard under the engine to protect the driveway is much cheaper. Also after being in traffic for long periods of time the oil light starts flashing at me if I’m in drive and at a stop, goes away if I put it in neutral. Fingers crossed this thing keeps going
How convenient they engineered the valve covers with a dedicated recess for your lifters to wedge into when the cam cap goes..good thing the rocker isnt done..ha ha brilliant
I find it ironic that Ford takes engineering precautions such as this, yet completely miss the mark intentionally on simple things like bolt grades/torque, etc. All makes are guilty of it. 90% of vehicles are factory lemons.
@@JesusSaves86AB It's completely intentional... Engineered failure to force you to have to take it in to repair the engine or better yet just buy a new vehicle.
There's no way Ford is going to design valve covers with extra space for cam cap or lifter failure- isn't going to happen; good and proper bolt fastening specs should be correct in the first place.
Thanks for the video Brian, Ford should put cam cap bolts that can be locked by wire you know they have a hole in the bolt of the bolt after beening torqued they are secured by wire, Like Aircraft engines they don`t want them backing out, "they can`t pull over and park on a cloud".
It is because the end only has two bolts taking the load. The other lobes are supported by two sets of caps. it overloads the aluminium at the point of thread contact, not the bolts. It is a classic aluminium fatigue failure.
Brian, you saved my bacon! Pulled the valve covers off and had three (3) loose bolts! 2006 187,000 miles
I can’t believe these 99 thumbs down? What the?
i have a question... with the bolts loose did u have any misfires or noises??
Did you have any noise or did you only realize the issue existed until you took off the valve cover?
My wife & I have a 2005 Escape XLT Sport 3.0 L V-6 that we bought new and now has over 180,000 miles on it and is still running strong except for a small oil leak. I'm giving it to my sister next month. This is one of the best cars I have ever owned.
Friend has one with 300,000 miles still going. His dodge ,Mazda,and Honda are dead but the escape is still rolling.
I have a Taurus still going at 256,000.
I came here because I'm looking at an escape
It's funny you mention Mazda. This engine is actually a Mazda design.
@@banzairx7 Ford had big shares in Mazda long time ago kept them from going bankrupt. But the contour and mystique cars Ford had where Mazda base where horrible we worked on them all the time had ass load of recalls.
2005 Escape 319k running good
2004 Taurus SES Duratec 24v with 295,000 miles. Pulled the valve covers due to leaking oil. Flexible gaskets were hard as a rock and had 1/8" gaps in areas allowing the oil to leak. I saw this video and checked my cam bolts which were fine when torqued to 89-inch lbs. I don't think this loose bolt situation is a design flaw. More like a bad torque value when assembled in some instances but who knows what really caused it in some cases. I do know many people who swear by the Duratec 24v and have driven them over 300,000 miles no problem, and overall the engine is not known for this loose cam-bolt problem, or a service bulletin would have been issued.
There is a service bulletin for it.
Just happened to come across this and realized that's the engine in my Ford 500. Needless to say I'm gonna check those bolts now considering I'm coming up on 250k miles. Got the car for free and only have about $500 into it so far. Junkyard near me has a few of these engines in good shape so if I need one I'm set. Thanks for the great information.
That's what's great about these engines. You can take them to 200+ thousand miles, and then get another one for not much and do it again. These cars bodies fail before there engine.
I was just thinking that replacing the bolts and using some thread locker might be a good idea. BTW: I just call oil leaks the "continuous oil change program."
Yeah, the 3.0 Dura-crap engines are like the old BMW's that come through the shop. If they are not leaking oil in your bay floor there is a problem...... the engine is out of oil.
That's a British invention: old British engines, be it car or motorcycle engines, had to leak oil.
Thus you were sure of two things:
1. there actually is still oil in the engine
2. there is oil pressure
I always have a bag of the cheapest kitty litter for the leaks. "If there ain't any oil under them, there ain't any oil in them."
I call it free undercoat, standard on most Chev's.
@@tjroelsma Ah yes, the Brits. Old Brit cars with their oil leaks and Lucas electrical systems. There is a reason why they called Lucas "The Prince of Darkness".
My neighbor used to have an Escape. She took good care of it and one day she showed up and it sounded like this. Makes sense now.
I've owned (and worked on) a number of these Escapes with this engine and years ago remember you had mentioned this in in your video, "Ford Quick Tips #61". Every valve cover change these cam-cap bolts get re-torqued (or any time those valve covers come off). I've seen them loose but never broken like this and am sure the two minutes it takes to re-torque has saved a couple engines. Yes, we're watching and appreciate all the tips!
I wonder if the bolts should be replaced instead of just tightened every time the valve cover comes off.
One fatal flaw, that's the understatement of the year! Thx Brian for your insight once again.
FTM:
I have an 05 escape with this engine and the CD4E trans. Currently have 303K original miles on both and neither have ever needed internal work. I've just been diligent about oil/fluid changes and other maintenance. I even had the oil analysis report come back recently and everything passed with flying colors. Runs like a top and its reliability has been remarkable; great car!
Only two major issues: I'm in the rust belt and the rust is starting to take over especially in the rear strut towers. The other issues is that somewhere around the exhaust manifolds/maniverter (upstream of the flex pipe) I have a nasty exhaust leak I haven't located specifically. This has reduced its performance and sometimes gives me a code about catalytic converter efficiency. On a cold day you can see the smoke as soon as you start the engine and it is a little stinky. Its hard to see exactly where the leak is because i think its hidden under a heat shield. Unfortunately at this point its hard to justify what a shop would likely charge to fix and while I'm a pretty avid DIY mechanic It looks like I'd be in over my head trying to fix it myself (the catalytic converter/manifolds are pricey and no doubt the rust will make removing them a nightmare.)
Any advice would be greatly appreciated, always enjoy your channel!
-pete
My 2005 has 365k miles now, runs great. I replaced my rear shock tower in the passenger side two years ago. I used rivets and loctite adhesive and haven't had any issues. I've done all engine gaskets and had the heads off, so I can tell you the front manifold converter is not as hard as you think. Have the right tools and extensions and you'll get it. The rear manifold converter, I took off with the head. And had to drill out a previously broken stud and install another one.
I had these engines in both of the Ford Tauruses I had with zero issues in both of them.
Dang!! When you pulled the cover at first I was like wheres the carnage? Then I saw the lifters and spit out my coffee 😂
There must have been a lot of noise going on in there. Some car owners are so oblivious. It's like that Navigator with chain rattle for at least 100k miles!
Thanks, about to do vc gaskets on our 2003 Mazda mpv that uses this engine. 210k miles and going strong. I think I'll replace those bolts as a precaution
What other gaskets did you change besides the vc?
I bought a Contour SVT new, great car, gave it to my son at 150,000 miles, he put another 75,000 on it before the body and suspension rotted away. Not one engine problem, just oil and filter every 5000 miles. That 2.5 L duratec was a fantastic motor.
I had a 96 contour with a 2.0 automatic. I drove it until 2011. I bought it used in 99. Brakes and alternator and a/c compressor. Only sold it because it needed struts and wouldn't pass emissions in Maryland. I really liked it overall.
because the k series mazda is its father (probe gt/mx-6)
this durapuke is the mazda aj engine
I have a 98 SVT Contour. 2.5L Engine is clean and runs great at 247,000Km. My transmission is pooched. Having a hard time finding a replacent that the bellhousing matches. Fun car to drive
My Dads 1996 Ford Taurus GL had this same engine as well as his 2001 Mercury Sable LS Premium, never had an issue with either of them and they were some of the best most powerful engines we've ever had in our cars. His 2010 Fusion Sport has the 3.5 Duratec which is the more updated version of this engine and that runs like a high performance V8, very very fast car.
Got a 2001 sable w a dohc engine and I have 217600 and it sounds like a new car still. It seems to beat up motor mounts which have been replaced twice in 18 months and trans mount. Other than that she runs like a champ!! Very good engine
2007 ford 500. 206,000 still running strong.
I have a 2005. Does yours drive dirt slow. Like pitiful acceleration
@@kirkhullinger1934 nope. has 213,000 on it now. still going strong.
07 milan 142k, it used to accelerate slow, but now she Flys lol
@@sblank0525 I just push down on the throttle and she goes.
Not all mass production anything built are made by the same team.
I had a customer with this exact cam cap issue happen on a 1.5l EcoBoost, 2017 escape, 73,xxx miles. Intake cam caps stated loosening from the end of the cam to the front. All but the front cap. (Phaser cap) loosened. Took out the vacuum pump, lots of fine metal sludge in the head and Engine. Replaced the head, timing belt, vacuum pump, intake cam, spark plugs, gaskets/ seals bolts etc. Changed the oil about 3 times in 1000miles. It's at 90k now. I still perform the oil changes for the customer personally, just to do check ups on it. Going strong.
Haven't seen that on the Mazda side. I have seen a few cams seize due to lack of oil change resulting in jumped timing and then on to bent valves. I did have my father-in-law drive in one day. He had just come from about a hundred mile road trip.he said when he had started the car up that morning that it had a misfire. He found that it would run better if he put it in a lower gear. So he drove it almost a hundred miles with a misfire. I told him that if he had just stopped and parked it I could have fixed it for under $100. I informed him that I guarantee that he destroyed a catalytic converter and now it was going to cost him over a grand. He learned his lesson that day.
My 2001 Escape had an engine failure at around 96,000, it dropped a cylinder (valve or head gasket we suspected) replaced it with a low mileage used engine and I drove it until around 220,000 when the trans failed. I replaced it with a 2008 Escape and I drove it up to 275,000 on the original engine and trans. It still ran good when I traded it in. It did leak oil around the water pump pulley, but I checked the oil often and kept it filled.
I have the exact same situation with my 2008 escape with oil leaking around the water pump pulley. Is the pulley just an idler pulley for the water pump?
This actually happened to me on my 3v. It was my fault though as I was the one who tightened the cam caps. I caught it early thankfully and used ARP studs afterwards.
Why say that it is your fault? Did you use a torque wrench?
@@5jjt What evenis the right torque? :'-(
Did you clean out the threads with acetone and use locktite blue?
question... with the bolts loose did u have any misfires or noises??
@@DVrec22 Loud tapping noises. Less power.
I had two 08 3.0 fwd fusions, one with a magna flow exhaust, and the other with a large cold air intake.
Drove both of them hard all the time, never had any major problems !
Awesome video excellent lighting. Shame to see an engine ruined by a pair of loose bolts. For me it shows the value of finding a great mechanic like you & keeping the car maintained.
Good info. I have a 2002 DOHC 3.0 Taurus. I'm not hearing any strange noises, but now I'll be listening closer.
Bolts are coming loose. I've swapped many early 3L with the CAM driven water pumps into Ford Contours and for the first several I checked the CAMs and caps (among many other things) to be sure the engines were in good shape. During this process I found a few that were loose, so got into the habit of spot checking some bolts and torquing down all of them before dropping the motor into the car. Never had one come back. They are stout motors and match with the Contour beautifully.
could u PLS tell me if the loose bolts would cause misfires and / or... the noises??
Or are those symptoms only AFTER the damage has been done and tightening them wouldn't save the engine anymore...
I have a ford freestyle 06 and my 3.0 has been so reliable it’s mind blowing I’ve have had zero issues with the vehicle other then the throttle body recall that causes a weird idle. the 3.5 is derived from the duratec 3.0 which is an amazing motor so thank Porsche as they had a major hand in helping ford design the later 06 and up 3.0 duratec 🙏🏾🙏🏾🙏🏾. 178k trouble free miles.
Love your videos, worse is 3.5 v6 in my edge. Hope the water pump never goes.
glad i found this video. i have a 2006 Escape 2wd V6. i have currently 77K miles and it runs smooth at idle but in 4 gear going up a hill at 60mph and barely giving it gas it is missing a lot until i let off the foot feed and feather it.
I've got this engine on my Five Hundred. Nice to know it's a very tough, reliable engine
Thanks for posting this excellent video. I have this engine in an '04 Mazda Tribute that so far has needed absolutely nothing other than proper routine maintenance. It only has 99k miles on it, but when the valve cover gaskets need to be replaced (which is inevitable), I will now know to at least check the torque on the camshaft bearing caps, if not replace these bolts with new ones.
Thanks for the video Brian - definitely food for thought! Luckily for me the 3.0 in my 2005 Five Hundred is still quiet and smooth with 120K on it. As for oil leaks - my driveway will agree with you! Cheers!
@emosh73 - good point - thicker oil definitely helped the leakage. After an oil change I usually put in some STP treatment. My driveway thanked me! :)
We have 200k on our Mazda 6 3.0 no leaks
@@chrisa7832 which model year is it? Thanks
@@horseathalt7308 2006
@@miketeeveedub5779 not a good idea my friend .Its not like a 1963 car.
Had a 01 ranger 5 speed manual 3.0. Original motor, trans, and clutch :0 lasted until 289k miles until the clutch blew up. Motor still good.
ford fusion was reliable for a reason duratec loved my duratec
This just happened to me a few weeks ago, or pretty sure it was this. 2011 Fusion 3.0 v6 AWD. I bought this car for my daughter last year, very clean only 24K miles. At 27K miles we started to hear that same sound coming form the same side of the engine (Pass Side). Then it just self destructed. Had to tow it into ford and they confirmed engine was trash and needed to be replaced. Thank goodness I bought a Ford warranty when I bought the car, which should cover this. You would of thought Ford would of addressed this issue by 2011. Anyway car is still in the shop and it's getting a new engine. Thanks for the video, explains things very nicely.
This is why I love this channel. The details are phenomenal. Thanks for posing this up!
the early 2000's 3.0 had the blown out spark plug issue. helicoiled mine and drove it over 200K miles. good little motors and the AWD escape it was in was really good in the snow.
I've seen this in engines that have been overheated.👍😷
As a mechanic I’ve realized most problems come from abuse.
Wether you know you did it or not.
My engine has over 400,000 and has been dead reliable.
Because I don’t overheat it.
I don’t skip oil maint.
Metals do expand under heat
Just got an '08 Milan with the 3.0 has 95,000 on it hopefully I can get another 100,000 of it seems to run pretty good.
The 3.0 on my escape is up to 230k ! Got 193k out of the original transmission too. Going for 300- your right on the oil leaks - holy cow ! Everywhere !
just had the plastic elbow on my water pump break so figured id redo the water pump and take care of the oil leak from the valve cover while I've got it the pulley off and the engine bay open. thanks for the heads up, I'll definitely make sure to tighten things up while Im in there
I had a 2.5 duratec SVT Contour. It was a fun engine to drive when you pair it with a 5 speed manual. Mine had a steady diet of Castrol full synthetic. These engines as the miles pick up, the valve train is super noisy on start up. Mine did not make it past the 200k mile mark. Shot a rod at 171k.
I had a 98 Contour SE 2.5 v6, it survived everything, but the timing chain guides gave up at 177K. It was fun to drive..
That's because you used castrol
I have that engine in a 2008 Fusion. It has over 218,000 miles on it, and it still runs excellent. It does leak oil though
Priceless information man !
2004 ST220 V6 . 20 Years old next month ,91762 on the clock , no leaks , all good , solid motor , my 3rd ST220 , everything about ths motor works great ,all previous owners have really taken care of this motor ,my personal want is for it to have a total respray , hopefully all in good time. Respect to All ... Beautiful Cars. End of Story ...PS.They are bulit to last , just look after them .
I always enjoy your videos, even though I don't have a Ford. Wish Dodge had a guy like you.
Ever heard of the Motorcity Mechanic?
Chrysler,Dodge and Jeep=FDAutomotriz.
thanks man for your video. I have mondeo ST220 and i did inspection after watching your video. 6 bolts on rear head was loose. You saved my engine!
Here In the UK I drive a mondeo st220 with the v6,
I think I'm right in saying that Ford released a service builtin recommending that those cam cap bolts were loosened 90degree and re torqued.
If the oil is changed regularly and engine is not overheated they are bombproof but even a perfect engine will loosen these bolts, USUALLY it starts with the ones nearest the water pump, theory being that the water pump belt tension makes the cam flap around.
I hear the noise towards the water pump on mine on cold start only I believe. I’ll check them but can ya tell me if that noise would be from them being loose?? Or were they already ejected or something else?
Thank you! I am working on my son's 98, changing the oil pan gasket, now I am going to pull the valve covers and check those bolts.
Brian.... long time Ford guy here Love your channel.
WOW! That is pretty fatal indeed! Very happy with my 3.0 V6 Vulcan engine! Seems very bullet proof!
Tell me about it lol, mine overheated and just needed new headgaskets. No issues after replacing them.
That's what I was thinking through the whole video, the Vulcan was far more reliable than duratec, duratec has all the plastic cooling system bs that gets brittle and blows out, timing guides that are an absolute pita compared to Vulcan and just simply alot more parts to break, now in comparison to gm 3.6 the duratec is the greatest thing ever but compared to 3.0 vulcan...nah ,just more power at the cost of simplicity and reliability like the modulars going from 2v to 3v...don't get me wrong it's not junk but Ford has done better, unfortunately those engineers from a time when men knew they were men from birth and preferred women are long gone and the poor confused folks stepping up to the plate nowdays arnt really sure where ANYTHING goes,lol I know this because I just changed a fuel pump driver module that was mounted on a rear differential, makes me wonder how they piss
I love you ! Thank you for that info and all the work you put into production of your video clips. I learned a lot and it saved me tonns of money. My car is Ford Escape 2002, 278k miles with exact engine 3l, 6v. Runs smooth😊.
My 2005 Escape has 223,000 and needs to have these checked. I rarely go over 3,000 RPM at any time. Mostly doing 2300 RPM under normal driving conditions at about 55 to 60 MPH.
wow thanks again for the good information. if i owned a vehicle with this motor I would check it right away.
What about 2009?
I’m currently rebuilding mine cause of the same sound except it was a connecting rod bearing. So I ordered a new crank, all new bearings, oil pump and a couple different gasket kits.
At least these have outboard water pumps.
J.P. ………...very easy , yes but it takes a special puller to get pulley off , check on line or at a Ford dealer !!!!!!
The best idea ford had...then they changed the water pump placement on new 3.5 to be timing chain driven..
@@dannycalley7777 You're correct, because there's a goddamn bolt behind that pulley. Sometimes, I wonder what the engineers are thinking.
a steinman -
I’ll bet it’s the same A-hole who put the alternator between the rear of the engine and the firewall. There’s a special place in hell for that guy.
@@chucknoob7041 alternator replacement on a Duratec Taurus/Sable (3rd gen at least) is not terrible if you put a jack stand under the uni-body, jack under the sub frame, loosen the passenger side sub-frame bolts and lower the sub-frame just enough, you can get the alternator out quite easily. It's not 3.8L mustang easy, but its not really all that difficult.
Thank you for making this video nobody else is talking about that I'm fixing that immediately.
Thank you sir!, great info to know, I had a Vulcan 3.0 6 Cylinder had great performance out of it. But I've look at the Duratec 3.0 6 Cylinder engines. Thanks for you're shared info again.
The 3.0 Vulcan is a great engine. Had one go over 300k in an 03 Taurus wagon. Only one transmission replacement, so I think that car owes me nothing. 3k oil and 25k trans fluid changes.
@@jamesplotkin4674 yeah mine was '2003' also James, a sedan, ses model, I drove from '2006' to December '2017', when I hit. Black ice. It only had 140,000 miles on it. It had 66,000 miles when I got the car, I miss that car. I was ill for 11 years and didn't drive much, had chronic pain. Great automobile to me
Thanks for sharing! Im flipping a 2008 ford escape and put 1 new head in. Im going to use thread locker on all of them on both sides just to be safe and re torque them all.
I can vouch for the durability of the Duratec 3.0. I put over 326K miles on my Mazda 6 with the usual oil leaks, bad ignition coils and even overheating from failed plastic cooling pipe. Looking at the inside of that valve cover, it looks like the oil was not changed very often which could have been the cause of the failure.
Fantastic video, worth its weight in gold. My son has a 2005 Taurus SEL Duratec 3.0 that is misfiring occasionally. We are definitely going to investigate using this procedure. Will let you know what we find!
What did you find?
My son’s cam bolts were all still tight to spec so I left them alone. Miss was due to two VERY loose plugs under the rear valve cover. Looks like I have a set of Duratec cam bolts to sell.
If anyone is interested my unopened set of these cam bolts is up for sale on ebay for a lot less than you will pay a dealer. Just search on part number W705391S300.
When you removed the covers the first thing I saw was the lack of oil, the caps on both banks must be shot. How was the oil pressure in this engine, and how is the bottom end?
07 120k miles. Was fine going to the store & home. Went to go to work a little later, & it sounds like everything that moves is trying to come out from anywhere it can. It never even got warm, much less hot. No problems with trans either. Not sure what happened, but now I believe it’s gonna turn into scrap.
Those bolts were improperly tightened at the engine factory. The ones that are broken were either stretched beyond their yield point or backed out and the slop from the cam cap slopping around was enough to fatigue them.
It is also possible that somewhere during assembly, there was too much oil in the threads which resulted in a hydrolocking condition and the torque specs didn't correspond with clamping force and it just took a long time for it to become a problem.
This cam/follower setup isn't unique to this engine by a long shot. And normally, when cam cap bolts are removed from any engine, they take a good amount of force to loosen them and it is accompanied by a "crack" noise when they finally budge.
Great reply. Informative. Concise.
My 2006 Ford Fusion 3.0L has 100,000 miles on it and it has been very good, no oil leaks. New bolts, thread locker such as the red Lock Tite 271 series and be sure to wash all the oil out of the threads with brake cleaner/ electric cleaner before properly torquing. I have much experience with this thread locker and it always works even though it is some type plastic, not metal, Lock Tite is very good at locking things up. Then if you fear you'll never get it apart again simply warm the area up several hundred degrees and that unlocks the thread locker.
Thread Locker is probably not good advice.
Thank you so very much for your videos. They’re a godsend. I’m certainly not a mechanic, but with a wife undergoing cancer treatment, I have little choice but to do my own repairs wherever possible. I’m waiting on my parts to arrive, within the next couple days, to completely replace the front brakes. While I’m doing that, I’m also going cup pull the intake manifold to replace the coil packs and plugs. (Stellar design!!)Hopefully, this will help cure a misfire on cylinder #6. I just need clarification on something: I drive a 2009 Escape XLT W/3.0 V-6. You mentioned that this was an issue on 2001-2007. Did Ford take steps to correct this between 2007 and 2008? Has this been a problem common on the 2009 model year versions. I really would like clarification, so if necessary, I can also tackle this issue while I have the Intake off. If much rather address everything I need to at once, then have to continue to fight it. It’s really frustrating for me, and obviously not healthy for the motor to have ongoing issues not addressed. Please help clarify this for me. And again, Thank You for your videos. Your helping and enabling me more than you may realize, at a time when we really do need a break. God Bless.
@Mark Barnfield- I just finished reading your comment from a year ago.
I see you didn't get an answer which is frustrating. I was hoping to read the answer as well.
Sorry to hear about your wife having cancer. I really hope she is doing ok.
Thankfully, most of his questions were addressed in the original video. Replaying it should answer them I think except possibly the year model range.
I had a '98 Taurus with the 3L 24V and it was a great engine. Never had a problem with it and it really didn't even leak oil. I traded the car with ~190k miles on the clock
@Donkey CaCa I ran Valvoline white bottle and Motorcraft filters every 5k or so. We put probably 40k mostly highway miles on it every year so it really had an easy life.
Ford excels at leaving one glaring flaw in their V6 engines. Like the water pump problem on the 3.5 engines.
Or everything on a gm 3.6 v6 what a piece of shit!
Designed to fail
I have the 3.0l duratec v6 motor very reliable
3.0 Vulcan😉
Had a 3.0 in a 89 aerostar van, was a damn good engine. Transmission wasn't worth a shit but the engine sure was good... Lol
You provide FORD with so much help. Thank you.
Thanks for the heads up, I'll keep an eye on it next time one of my rear bank ignition coils die or valve cover starts leaking.
The leaky timing cover will stay like that until the day it dies. Not messing with that demon. No space to work and have to remove a bunch of shit out of the way.
Which years had this issue? The 2008 Escape still has the Gen 1 engine and auto transmission. When I bought my new-to-me model with 147K miles on it, I had the spark plugs, coils and valve cover gasket (and other gaskets) all replaced. While the head was off, I had my mechanic check the torque (slightly less than the full torque) to see if they were still tight, but not in danger of snapping. All was good.
I'm in the process of replacing the fuel pump (erratic gauge) and belts.
The engine purrs like a kitten, burns no oil and has no leaks since the valve cover gasket is new.
It's a hardness issue. There are multiple bolts on the DOHC and OHV 3.0s that will snap in half if you tighten them just slightly.
I am concerned I have this problem described in this excellent video building on the 2009 V6 Escape XLT I have bought last year for my son. It has now 140,000 miles. When bought at 126K miles, Spark plugs and filters changed (I have used Bosch Iridium at spec), SeaFoam treatment 25 miles before the oil change, transmission fluid changed. The car has been working great giving 28 miles / G. on the highway and 23 miles/g in the city. Way less vibrations, 10,000 miles with no issue at all. But, for the last 3,000 miles, Check Engine light coming and going (P0171 (too lean Bank1) P0303 (Cyl.3 Misfire)), and gas mileage dropped to 20 miles/g.
I did put some Seafoam in the fuel tank, the Check Engine light went away (P0303 no more, but P0171 still read) for the duration of the whole tank (close to 400 miles), and gas mileage was again as good as it ever was. I refilled the gas tank and after about 150 miles, P0303+P0171 Check Engine light is back.
I plan to move the Cyl.3 spark plug to Cyl.6, the Cyl.3 coil at Cyl.4 to see if the P0303 changes to another cylinder. Maybe I am wasting my time, please let me know.
I have bought this car from a lady who had maintenance done on it regularly. I have gladly paid her asking price of $3,500. The car is in great shape, no sign of rust and fully loaded with everything working. There was some work needed on it, and that was an opportunity to teach my son not to be afraid and work on it. We had a lot of fun adding a tow hitch receiver, changing the brake rotors and pads, all the fluids, the filters, the spark plugs, the AC condenser, the oil pressure sensor. The car leaks a little bit of oil, likely from the distribution chains cover.
And your videos, Sir, have made it all possible. Your videos are awesome, simply the best on these topics. How do we donate so you are encouraged and keep at helping us that well? Edit: I have found it: Paypal link in your account profile. Thank you again.
After moving the spark plug on C3 to C6 and switching the coils between C3 and C5, the codes are all gone. I drove 300 miles and I get 26.5 m/gal. All good for now.
Thanks for sharing... Cheers.
My 08 escape 100k had a cracked #6 exhaust valve. The cylinder head shop said it was also another common problem with these engines. My cam caps and bolts were fine
GREAT info. I have a 2010 Fusion with the 3.0V6 now at 205,000 miles. It does make a bit of startup top end noise that goes away as soon as oil pressure is up. So I assume its a lash adjuster. Other than that it has been great, still averages 27mpg, smooth and quiet. Any issues to be concerned?
did u ever tighten it?? noise go away? any misfire?
Thank you for the info. I have an 03 with 135K. Stillborn as screwing machine. I plan changing out the injectors and plugs. Now I will add this to my to do list. Thanks again.
I've owned 4 escapes, never seen that issue. All 4 where pushed above 190k. Rust is what killed my escapes. I currently have a mariner, guess now I'ma check this out when I do my valve cover gasket
pelotas56 -
I own a 2005 and a 2006 Escape (long story on the 2006). I live In Minnesota and those things are RUSTY! I fabbed rear shock mounts for the 2005 and the rear wheel wells are layers of Gorilla duct tape + undercoating. Lol.
@@chucknoob7041 gotta love Midwest, I'm in Wisconsin. my recent beast was a 2004, this was the only escape that the right rear wheel well rusted out. I also fabricated mount😂. 2000-03 had wheel liners which made them alil less prone to that rust. 04 and up some douche must of said away with this as we got a moister absorbing seam sealer.
Best produced vehicle repair videos on You Tube. Thanks Brian.
3 Stooges woo! woo! woo! sound. My work is cut out for me. I just got a great deal on a 2005 Escape 3.0 4x4. Remarkable condition overall for 190,000 miles on the odo. You sure would never know just looking at the vehicle and immaculate interior. I bought it knowing there is a speed vibration on the road and was going to go though the mounts, drive train, PTU oil change etc to get rid of it. Otherwise it feels like all 200 HP is still there and trans shifts great. Slight misfire/ or whatever at idle. Now I know what to look into and see if the caps are why. This video may have just saved me and my new/old 3.0.
So it appears safety wire early in the motors life may be a wise preventative measure?
Safety wire (great idea) + blue Loctite.
not going to happen, nobody uses safety wire or loktite on these parts, we have a Toyota engine plant near us my brother worked at, the entire valve/cam train is assembled and torqued by machine, no human hands at all, so if one is wrong, a bunch are wrong, they have scraped entire shifts of engines because of an assembly machine not running the prelube assembly grease correctly, and its not worth the time to rework after assembly-wild
This is SUPER INFORMATIVE!! Thank you for explaining this. All of this has been happening to my 2002 Mazda MPV.
Good tip and awesome information! Thank you for sharing! I have seen so many of these engines with over 300k running perfectly! Now I know to check on these cam bolts!
That's still a good little engine.. design is good. Component problems happen. Really good content. And really wish rangers had a version..
Thats one hell of a One fatal flaw.
As easy as it is to do a prevenative measure, it ain't too bad.
@@2jz4life35 The point is to me anyway is something like that should not even be allowed out of the factory.
@@kerry1111111 I don't think they're designing them to be bullet proof but if there's only a very small percentage of this problem occurring then it's not practical for Ford to redesign.
Woww very interesting. I have an 09 Ford Fushion SEL. Great vehicle, almost 210,000 miles. I only put mobile one oil into it just put a new drain plug thinking that was solely where I had oil leakage. But now I’m going to look around my T-joints and I feel I hear that that noise with the Cam Caps. Could be loose on mine based on the sound from this block but not nearly as dramatic
Oh wow...that's something new!
That said...I got a '98 era 4.6 2V Triton that's sitting at 523,000Km...never been opened...yet! Knock on wood. Ford has made some great engines but some with interesting failure modes.
I agree. 2002 4.6 2v with 262kmiles on it and still strong and smooth as hell. They should have kept using this engine.
I like when people with experience tell you how and why things work the way they do. Alot of I formation right there.
Wow, I've seen the adjusters get blown out...
But, never shoved into the valve cover perfectly like that lololololololololol
I like my 2.0 litre duratec in my mondeo. 141,000 miles and still drives sweet and smooth. I've had a couple of 2.5 v6 ones and both ended up with headgasket failure.
So i guess recomend valve cover gasket replacement and torque check on cam bolts
great video, I just picked up a 2007 Fusion a few months ago with the 3.0. It seems great right now, but being an AZ car the body will outlast the engine. Good to know info thanks !
"There's absolutely no issue with it...besides being ejected" 🤣
There you go, another awesome Ford engine tip brought to you by " FordTechMakaloco " If you drive a Ford, Hit that BELL cause this guy is awesome. My Ford will now last it's duration. Rite On. Now all i have to do is get some Tee's and Hoodies to advertise this guy ...
Does anyone know how Ford fixed this on the 2008 and above engine?
Have a 2005 Mazda 6, 116k miles with this engine. Replaced the valve cover gaskets and it’s still leaking oil, must be the timing cover. Not about to put any more money into fixing that, bit of cardboard under the engine to protect the driveway is much cheaper. Also after being in traffic for long periods of time the oil light starts flashing at me if I’m in drive and at a stop, goes away if I put it in neutral. Fingers crossed this thing keeps going
How convenient they engineered the valve covers with a dedicated recess for your lifters to wedge into when the cam cap goes..good thing the rocker isnt done..ha ha brilliant
I find it ironic that Ford takes engineering precautions such as this, yet completely miss the mark intentionally on simple things like bolt grades/torque, etc.
All makes are guilty of it.
90% of vehicles are factory lemons.
Defect,
If they made 'em last forever, how much harder would it be to sell new ones?
@@JesusSaves86AB It's completely intentional... Engineered failure to force you to have to take it in to repair the engine or better yet just buy a new vehicle.
There's no way Ford is going to design valve covers with extra space for cam cap or lifter failure- isn't going to happen; good and proper bolt fastening specs should be correct in the first place.
Big money in the replacement repair dept
CRAZY! I just bought a 4x4 Escape to use in my next Gambler500 race, I am going to check the cam cap bolts for sure.
This put a damper on my evening
That sucks
Thanks for the video Brian, Ford should put cam cap bolts that can be locked by wire you know they have a hole in the bolt of the bolt after beening torqued they are secured by wire, Like Aircraft engines they don`t want them backing out, "they can`t pull over and park on a cloud".
It is because the end only has two bolts taking the load. The other lobes are supported by two sets of caps. it overloads the aluminium at the point of thread contact, not the bolts. It is a classic aluminium fatigue failure.
Then the back end cap bolt threads would be ground out or stripped and replacing just the bolts wouldn't solve the problem.
Wicked new intro mate! Excellent video again. You have helped me on my 5.4 f150 more than once.