Bosch Athlet Vacuum Cleaner Lithium Battery Replacement Using Sony 18650 VTC6 Cells

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  • Опубліковано 14 жов 2024
  • Bosch Athlet Vacuum Cleaner Lithium Battery Replacement Using Sony VSC6 Cells. Decided to Re-Cell my Bosch Athlet as it only ran for 5 minutes after full charge. Used Sony VTC6 cells. This is NOT a how to video. Soldering done with standard soldering iron as a DIY not pro job with a battery welder.
    This is not an instructional video and is intended as entertainment purposes only. Always get professional advice before tackling any electrical project. DO NOT DO THIS YOURSELF. You have been warned.

КОМЕНТАРІ • 390

  • @kralg
    @kralg 2 роки тому +15

    I successfully replaced the batteries in my unit. It is very important to read the previous comments. My unit was working OK, so as a precaution I decided to save the content of the EEPROM before disconnecting the cells. Some things to add:
    It looks the microcontroller is running at 3.3V which is cut off after like 10 seconds after switching off the cleaner. When using my adapter I provided externally this 3.3V to the power rail (TP 2 pad). It looks it causes no damage to it.
    I used MPLAB X to download the EEPROM and saved it as a text file. Fortunately I did not need it. I disconnected the black negative terminal first, then the wide battery connector and finally the red positive terminal. After spot welding the new cells I reconnected them in the reverse order.

    • @fiveminuteman
      @fiveminuteman  2 роки тому +1

      I'll pin this comment as it has great detail and valuable info for advanced Athlet restorers👍😀

    • @麻宁-j4o
      @麻宁-j4o 2 роки тому

      Could u email the eeprom text file to me? my zoo'o can't charge affter change battery.

    • @kralg
      @kralg 2 роки тому

      @@麻宁-j4o Let me know your email address.

    • @adamturowski8948
      @adamturowski8948 2 роки тому +1

      Can you post your downloaded EEPROM content text file somewhere?

    • @davidchapman4943
      @davidchapman4943 2 роки тому

      Yes I think I need the eeprom too Hoover went dead after repair, probably due to bad loose soldering on my account

  • @lindalang8283
    @lindalang8283 3 роки тому +10

    Really clear pictures ands instructions, thank you. It is much more complicated than I thought. This 75 old girl will have to take it to a repair shop. One of the best instructive videos I have seen with no distracting loud music.

  • @MinimusSymplexus
    @MinimusSymplexus 4 роки тому +9

    Thanks a lot for this guide, also some comments here are really important to read. Mostly the fact to start by disconnecting the battery's GND first..

  • @clemenseder8539
    @clemenseder8539 2 роки тому +4

    Hi, I just want to say a HUGE thank you for your clear instructions! I want to share that I have successfully replaced all 7 batteries of my 25.2V Bosch Athlet Vacuum Cleaner. One thing that was a bit different was the way that these batteries were connected. They were connected by metal tabs that were seemingly spot-welded onto the batteries, and the voltage sensing wires were soldered onto the centre of these tabs (halfway between two connected batteries). I have just "peeled" them off using a sharp knife and a tweezer and replaced them with soldered wire connections for the new batteries. Be careful though, as it is way to short-circuit the batteries if you penetrate the green protective film. Furthermore, the sensing wires may need to be rearranged in order to connect them to a different location (they are just about long enough). I did not touch the EEPROM as I would not even know where the JTAG connector was placed, but things work fine now....

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Glad you got it sorted and can continue using it.

  • @cesarfreschi5165
    @cesarfreschi5165 2 роки тому +3

    Just wanted to say thank you for the detailed instructions and share that I have successfully changed the battery on the 18V model as well (5 batteries) - the model is BCH61840GB/01

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Great news and another Athlet saved.👍

  • @adrs2
    @adrs2 2 роки тому +6

    I just finished replacing batteries in my 2016 Athlete vacuum. It is the version with black battery/pcb holder. What is important:
    > charge batteries to the same storage voltage 3.6-3.8v, not to high not to low.
    > Switch off for a minimum of 30 sec
    > You can remove the 6 screws with a popular flat screwdriver with a neon bulb (phase detecting tool)
    > disconnect 2 2pin connectors DC in and something
    > disconnect engine (I marked polarity just for safety)
    > disconnect negative and isolate it
    > positive isolate
    > not neceserilly pcb connector (but it is safer not to short something trough the board just for its safety)
    > then remove the welded plates. Start on a negative pole and pry it up, because positive side has insulated negative on the edge and will short with positive. After disconnection of negative side just pull the positive side - you can pry it up against the black chasis not the edge of battery as written above.
    > Then desolder the balancing cable (it is much easier now, because the heat will not disperse to batteries, which is also not good)
    > You need to prepare batteries for soldering - scratch the surface in circular motion, apply flux, tin these points with pretty high temperature in order to decrease the heat transfered to battery especially on a positive side (3 seconds should be enough if not wait for it to cool down and use higher temperature).
    > replace batteries one by one not to forget the orientation (and keep everything together, without 10 cables flying around)
    > tin the new connection cables
    > solder negative and bms cable first to create fix points, bend the cable to positive and push the cable from the top while heating the solder until immersed (2-3seconds is enough).
    > check all the connections by applying some force near all of them, check if the voltage of a pack is ok = 25+ v (if something is disconnected while connecting Power supply and switching on, circuit can be locked and eeprom must be cleared )
    > connect pcb connector if disconnected
    > solder positive (it may need to be extended)
    > solder negative
    > Connect engine and 2 x 2pin connectors
    > Assamble
    Thanks to all the people who provided this knowledge to us.

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Very handy info👍

    • @adrs2
      @adrs2 2 роки тому +1

      @@fiveminuteman I've charged it 3 times already and it works long enough to use it on entire house but still charging doesn't pass 2 bars and cuts off power - no blue light which stays on (this happened before replacement of batteries and wasn't fixed with new batteries). I will try to fix it, but afaik Li Ion batteries don't like being charged to maximum so maybe it is not so bad, when it works long enough.

    • @davidchapman4943
      @davidchapman4943 2 роки тому

      Yes I think I had something disconnect
      Whilst on , and machine has gone dead
      How do I clear the eeprom
      Do I need to reflash, if so how and does anybody have the file thanks?

    • @adrs2
      @adrs2 2 роки тому

      @@davidchapman4943 somewhere in comments "DeD" posted a link to a video on yandex which give all the information which programmer to use and how to connect it. Search for it.

  • @yura2827
    @yura2827 Рік тому +2

    If anyone's interested, you can unlock 32.4V model by zeroing 2 bytes in EEPROM starting at offset 01C8 (my blocked board had 42 42 there). Make sure to read and backup original EEPROM before flashing.
    This method works at least with the following 32.4V boards:
    Facelift 9C_30Q
    H/W ver: R3.0 and R4.0
    S/W ver: V9
    Remember that bad batteries may be dangerous!

    • @fiveminuteman
      @fiveminuteman  Рік тому

      Lithium runaway isn't pretty.

    • @СтасСтусов-м1и
      @СтасСтусов-м1и 9 місяців тому +2

      Прошивкой на 32.4V не поделетесь?)

    • @viva.7543
      @viva.7543 2 місяці тому

      Я тоже ищу прошивку на 32. Но они не такие популярные...

  • @wd5992
    @wd5992 Рік тому +1

    I guess i have bricke my unit. After recelling the motor spins up for a second than stops. Also the sensor LED and the first battery led light up. Charging isnt working at all. Before removing the old cells i had disconnected the positive voltage first, could that couse my problems?

    • @fiveminuteman
      @fiveminuteman  Рік тому

      My one was an early job so the BMS was simple and didnt brick it when i changed the cells.

    • @wd5992
      @wd5992 Рік тому +1

      @@fiveminuteman Thanks for your answer. Problem wasnt the BMS but the thermistor, i ripped it off by mistake..

  • @elbener1
    @elbener1 Рік тому +1

    Hey, my positive pole touched the negative pole whit my print attached... Now I don't have any power at Al at the vacuum cleaner...
    Fun fact I did the replacement whit the battery's and it did work, then I d see that I need to cover off the batterypoles whit tape. So I opent the vacuum cleaner then I got fault code sensor was red and no charge....
    Then opend up and then I focked up my main board ( I think)
    Is there any solution for this?

    • @fiveminuteman
      @fiveminuteman  Рік тому

      Wow, get a board off ebay spares or repairs one.

    • @elbener1
      @elbener1 Рік тому +1

      @@fiveminuteman
      The cost of a board is the cost of a new vacuum cleaner,
      I am not an expert in boards fixing...

    • @fiveminuteman
      @fiveminuteman  Рік тому

      @@elbener1 put this 'bosch athlet spares or repair' in Ebay search, i got loads of Athlet body only results for £19.99 inc postage.

  • @Massenko
    @Massenko 2 роки тому +1

    Hi, thanks for the video. Which screw bit size do i need?

    • @fiveminuteman
      @fiveminuteman  2 роки тому +1

      I managed to use a small flat bladed screwdriver as there are some security screws.

  • @bogoff99
    @bogoff99 Рік тому +3

    this is a great video.. i would like only say one thing in a friendly way and no way am criticising.. please, if soldering start by scraping with a sharp blade or grinding with dremmel, add flux and tin the area with solder before even trying to attach the wire, once the terminal and wire has been tinned bring them together and you will achieve a stronger cleaner joint.. it will actually need less heat on the joint overall, wipe off excess flux.. it is acid..

    • @FPV777
      @FPV777 10 місяців тому

      Yes, I didn't even thought there another methode to solder Lithium cells... did not notice, is author doing other way? 😮

    • @bogoff99
      @bogoff99 10 місяців тому

      on video he does scrape slightly with screwdriver and puts flux on joint but does not tin,
      he brings the wire straight onto the cell terminal, I was suggesting that tinning the cell and wire before soldering would be better,

    • @FPV777
      @FPV777 10 місяців тому

      @@bogoff99 definitely!

  • @Ziggaty3690
    @Ziggaty3690 3 роки тому +2

    18650 batteries come in all sorts of mAh. From 4200mAh down to 2000mAh. Can I use 4200mAh batteries in my Athlet? Is it safe to use the 4200mAh? Will these overheat? Will I get more run time using 4200mAh? Will the 4200 mAh hold their charge longer before wearing out?

    • @fiveminuteman
      @fiveminuteman  3 роки тому +1

      Fit the biggest capacity possible. Be warned some Athlets BMS will not like new 18650's installed to the point it shutsdown and wont recognise replacements. Trial and error on this one my friend.

    • @Ziggaty3690
      @Ziggaty3690 3 роки тому

      @@fiveminuteman Nothing to lose really.

    • @spinnanz
      @spinnanz 2 роки тому +1

      There are zero 4200mah 18650s. Thats fake Chinese labels for you.

    • @bogoff99
      @bogoff99 Рік тому

      ​@spinnanz just came to post the same comment, a few years back I bought 6000mah 18650 cells.
      Once I learned more I was able to do discharge tests on them.. they were around 1200mah at best but failed quickly.. would recommend getting good quality cells

  • @anthmartin5072
    @anthmartin5072 4 роки тому +3

    Hey thank you for your video.i used VTC5's only cos I got a good deal on 7 of them from NKON (Dutch based battery company shipped to UK all included £23.00.
    Thank you

    • @anthmartin5072
      @anthmartin5072 4 роки тому +1

      Only difference was I soldered pads on the batteries along with (obviously) tinning the wires whereas you used flux 👌👍

    • @the_real_x9485
      @the_real_x9485 3 роки тому

      Which website did you use anth?

    • @fritz3388
      @fritz3388 Рік тому

      In 2023 the NKON webshop sells Sony / Murata Konion with the slightly better specifications for €5,55 one battery.

  • @adalsteinn69
    @adalsteinn69 4 роки тому +7

    That video is a lot longer than 5 minutes.
    But very helpful:)

  • @Shonny0570
    @Shonny0570 Рік тому +1

    There is a another place to put an extra 1865?. Is this possible?

    • @fiveminuteman
      @fiveminuteman  Рік тому

      BMS would probably throw up an error plus charging might not work.

    • @Shonny0570
      @Shonny0570 Рік тому +1

      Oke, dosnt matter what type 18650? Like 3000 mAh or 3450 mAh?

  • @weisong3593
    @weisong3593 Рік тому +1

    I am very struggling to do this since some(1/3) of people reported that fail. I say your comment that you go for dyson now? Why do you change since it just replaced battery for 2 years only.

    • @fiveminuteman
      @fiveminuteman  Рік тому

      I think i had an older version of the athlet where the battery management systems (BMS) wasn't too fussy if batteries were changed. Modern versions seem to close down once cells reach a certain level. I changed to Dyson for one main reason, the battery pack can easily be removed and new ones bought on ebay. Lets face it a new lithium Dyson or Bosch athlet the first thing that will fail will be the battery pack. That will happen in about 2 years from new. The rest of the cleaner ahould still be functional. Parts are also readily available on ebay for Dyson. The Athlet was an awful design with broken handles, heads and wire problems. Go Dyson!

    • @weisong3593
      @weisong3593 Рік тому +1

      @@fiveminuteman Thanks for the reply. Luckily I didn't buy the batteries. The handle broke today. After a search, I decide to go with Xiaomi Dreame as I don't want to spend too much on Dyson.

  • @einarlodin4352
    @einarlodin4352 11 місяців тому +2

    I changed the cells! and put all together again and all looks well! But charger lamp wont light!
    but it blinks when start button is on! charger wire is then plugged in! there are normal current in the cells from the factory!
    direct connected motor run fast! but vacum Bosch Athlet wont run by ordinary start button!
    and do not take more charge? no charging light! anyone have a tips on looking for the fault?
    before I changed the batteries they charged! but Athlet then only runned for aprox 4 minutes!

    • @fiveminuteman
      @fiveminuteman  11 місяців тому

      Could be the BMS depending on the model you have.

  • @ianmilleris
    @ianmilleris 2 роки тому +2

    15/02/2022 Another one saved. Used new batteries from 2 x Lidl 20V power packs. They are only 2000mAh but had them anyway so made sense to use them 🇬🇧

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Yèeeeeeeeeeeehaaaaaaaaaa! Keep the Athlets going👍👍👍👍👍👍👍👍👍

  • @kniefi
    @kniefi 4 роки тому +3

    I was wondering, since there seems to be room for 2 more of those 18650 cells (have worked with them before) - if it would be possible to extend the 25,2V - 7 cell configuration to a 9-cell and 32,4V configuration - as the Bosch Athlete is offered by Bosch as a 9-cell and 32,4V variant ?!
    If the plastic parts are the "same" it makes you think, maybe they have the same electronics board?
    Any way to find out/verify?
    that would indeed be very interesting for me, as I am very interested in buying one of those vacuum cleaners ^^

    • @fiveminuteman
      @fiveminuteman  4 роки тому +1

      Not sure. Would need to confirm the circuit board, vacuum motor, brush motor and charger are all the same. I would think they are all higher voltage. I had a vacuum motor bearing go on replacing batteries so swapped it out. My Bosch athlet has a 40 minute runtime on max power now so is under a little strain.

    • @kniefi
      @kniefi 4 роки тому +1

      @@fiveminuteman ok - I will receive mine monday or tuesday.
      Bought it in amazon black friday sale for 139€!
      I thought for that price you can't go wrong.
      Will be the early christmas present for my parents - as my father currently uses a 12V NICd Battery AEG - which sounds so bad and has so little power that it just makes me sad - every time I see him using that vacuum...
      Your runtime on those 3000mAh 18650 Sony Cells is impressive!
      Makes you wonder what kind of cheap cells they are originally using...
      What was the out-of-box runtime on highest setting?
      Like 12-15min?

    • @fiveminuteman
      @fiveminuteman  4 роки тому

      @@kniefi we got 20 minutes although we claimed under Bosche warranty as the first lot failed within 2 years. Bosch seem to use Samsung cells.

    • @simonurquhart8455
      @simonurquhart8455 4 роки тому +1

      I would like to know this also although the first thing I suspect would be wrong is the balance charger is only designed for 7 cells. Now if you could fit another 7 cells in and run in parallel it should work but probably easier to just chuck 7 decent cells in like this video and be done with it.

  • @tinkerFirst
    @tinkerFirst Рік тому +2

    Hi I found 2 types of 18640 3.6v that I can buy. One is 2500mah with Max continuous discharge 20A. Another is 3500mah with Max continuous discharge 8A. I'm not sure whether 20A vs 8A affects what and which is the best to use. I know higher capacity 3500mah giving longer run time. Much appreciated if anyone can teach me layman on this max continuous discharge impact

    • @fiveminuteman
      @fiveminuteman  Рік тому

      I'm sure someone will be along shortly with a splendid answer👍

    • @Lasseu
      @Lasseu Рік тому

      25.2V * 8A makes it 200W. And thats pushing chinese cells to the limits. I just bought 20A, bc they can keep up better even at the end of discharge.

  • @christianmorello8435
    @christianmorello8435 3 місяці тому +1

    Ciao a tutti volevo chiedere a voi qualche consiglio. Ho anche io questa aspirapolvere e volevo sapere che batterie devo comprare e quante. Ma se io sostituisco semplicemente le batterie funziona?!? Perché leggo che bisohlgna installare efrom o o qualcosa del genere, vi chiedo aiuto prima di comprare le battery per poi non riuscire a farla funzionare. Grazie mille

    • @fiveminuteman
      @fiveminuteman  3 місяці тому

      All depends on the version of the cleaner. I was lucky, but to be honest the cleaner once the batteries are degraded it's just about had it in regards to other failures.

  • @Alberto-xw8vx
    @Alberto-xw8vx 3 роки тому +13

    Update for all the people that replace tje 18650 cells but the vacuum does not charge after the swap of cells. It's the thermistor, it's allocated on the last cell with white goo and it's like a black tear with two poles. No reprogramming of EProm, no Jtag hacking, no coding, just replace the thermistor. Now the good question, how many ohms it is? I don't know, i just replaced with the same kind found on old laptop batteries. But if there is no thermistor the machine would not charge, belive me.

    • @Zockyvet
      @Zockyvet 3 роки тому +2

      "Regular" or common thermistor value for Li-ION packages, is 10K

    • @Siok-ep7ml
      @Siok-ep7ml 2 роки тому +1

      I dont found the thermistor, did you have more info?

    • @CV-03-BTF
      @CV-03-BTF 2 роки тому

      For testing only, the thermistor can be replaced with a 10k resistor. BE CAREFUL DO NOT USE THIS IMPROVISATION USUALLY BECAUSE YOU ARE AT RISK OF FIRE! The thermistor has the function of stopping charging (or discharging) in case the batteries overheat.

    • @xvii_au
      @xvii_au 2 роки тому

      My thermometer broke while replacing the last cell. Does anyone have a confirmed thermistor value?

    • @xvii_au
      @xvii_au 2 роки тому +1

      A 10k resistor worked as a test. Charging again after replacing cells. 👍. I'll be ordering a 10k thermistor for proper installation before charging.

  • @mihaiirimescu9736
    @mihaiirimescu9736 3 роки тому +1

    Hello, my battery is running for 3 minutes at full speed, and I want to bypass the battery with a surce 25v 10A (by cable). Can you tell me, how can I do this and not damage the PCB. If I cut all battery-PCB wire and then solder + and - from the surce is OK ? Thank You!

    • @djjoeray
      @djjoeray 3 роки тому

      Replace the battery cables with extended cables from the power jack

  • @leonsimon8933
    @leonsimon8933 2 роки тому +1

    To remove the star screws which size screw driver do you recommend?

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      I used a v small flathead as they are security screws.

  • @tinkerFirst
    @tinkerFirst Рік тому +2

    Hi I have a bosch athlet 25.2v. I replaced the battery but now the problem is it doesn't charge. The light comes on blinking for a couple of times and then it's off. I tested the slow blow fuse and nothing is broken. It just doesn't charge. I used the same replacement battery. Anyone knows what could be the problem or how to fix it

    • @TheOptimusBryan
      @TheOptimusBryan Рік тому

      hi, do you found any fix?
      Facing the same problem

    • @FPV777
      @FPV777 10 місяців тому

      Maybe EPROM is bricked? Did you connected in parralel same 7S battery, soldering directly to pins near ballance connector on BMS?

  • @carlesreverter6554
    @carlesreverter6554 2 роки тому +1

    Hi guys! After replacing the batteries, the vacuum don't charge. Then I found this video and read the comments... there is some tutorial about how to reprogramming the eeprom? I never do it before and I'm lost... Thanks!

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      If anyone gets very stuck as i understand it not all BMS boards used on the athlets are the same. I was able to replace batteries without a problem. This may have been due to my batteries still having some remaining health with no failed cells. There is always an option to get a spares or repair athlet on ebay with a different style BMS. Good luck and keep the Athlets going!👍😀

    • @tinkerFirst
      @tinkerFirst Рік тому

      I have the same problem. Did you manage to solve it? Any link you can share?

    • @carlesreverter6554
      @carlesreverter6554 Рік тому

      In my case, at least it was as easy as: I simply made a shortcut when changing the batteries, I saw the spark when I put the soldering on, and one of the fuses on the board blew. I think it has two (F1 and F2), check it before try other things. In my case, the F2 (looks like an SMD resistor) was the problem. I couldn't find this component (I can't remember, but it has a very high current rating for such a small thing... maybe 20A or some crazy value like that for an SMD!). I soldered a copper wire of about 2mm section and it still works fine today.

    • @carlesreverter6554
      @carlesreverter6554 Рік тому

      @@tinkerFirst below my reply, sorry

  • @igorprole6836
    @igorprole6836 3 роки тому +1

    Hi,mine was stop working when i put to charge nothing hapens when turn on nothing, i was replaced batteryes end now when i turn him on only the led came on and the motors not working. And still not charging when is pluged on adapter. The adapter provides 29.5v but no led come on. is it posible that the board is in fault? Thanks

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      I have heard some people say the BMS can disable the device if it detects different cells. Not sure how true this is as mine was fine. You can buy the Athlets off Ebay as spares or repair and raid the parts. My last issue was a snapped handle fix.

  • @the_real_x9485
    @the_real_x9485 3 роки тому +2

    Hey what is the exact model of the athlet? What's the battery life like now after 1 year?

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      Its the 28.8v one and battery life excellent.

  • @YaroRDN
    @YaroRDN Рік тому +3

    share a link to the file 32.4V. I beg you

  • @MrJhank77
    @MrJhank77 4 роки тому +1

    I measure a different value on C7 than on C1 - C6, is it possible that the ceramic capacitor C7 is defective? Can anyone confirm that there are failures in the capacitors and what is the capacity of these tiny SMD capacitors?

  • @davidchapman4943
    @davidchapman4943 2 роки тому +1

    what amperage do you need in your battery?
    as the lower amperage batteries are a lot cheaper

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      These were high capacity cells i used and extended runtime by 10 minutes so 30 minute runtime at full speed.👍

    • @TheBlacktom
      @TheBlacktom 2 роки тому +1

      I disassembled 3 Athlete vacuums. 2 had 7 cells of ICR18650-22P M which are 10A rated and 1 had 9 cells of INR18650-30Q which are 15A rated.

  • @tonyantoniou8667
    @tonyantoniou8667 5 місяців тому

    A great video to fall asleep to 😴🛌😀

  • @lianascookies
    @lianascookies 4 роки тому +1

    Really handy video but I can't unscrew the last screw - can someone please tell me the right screw driver for this task? Thank you

    • @Alex-bz1uv
      @Alex-bz1uv 2 роки тому +1

      Torx T20 Hp (extended)

  • @paulthepill
    @paulthepill 3 роки тому +1

    I've got the outer casing off, what tool do you use to unscrew the four bolts to access the PCB etc ? As they are not flat head/Philips

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      They are security screws so you can like me use a small headed flat head screwdriver. Alternative is to buy a security head screwdriver.

    • @paulthepill
      @paulthepill 3 роки тому

      @@fiveminuteman
      Thanks for the info, are they called 'security head screwdrivers', if so is there a range of security bolts ? I do have a box full of different 'star' driver heads but can't reach the bolts due to the narrow aperture.

    • @fiveminuteman
      @fiveminuteman  3 роки тому +1

      @@paulthepill security head screwdrivers will bring them up on ebay or amazon. Make sure the end of the screwdriver has a hole in the centre.

    • @paulthepill
      @paulthepill 3 роки тому

      @@fiveminuteman
      Only just got back to the job, the small flat headed screwdriver worked a treat, how do I remove the rest of the casing ? I've tried pricing it but no go, I'm sure someone else said that there are sliding clips ? Can you help or point me in the direction of another of your postings on how this is done, tia

  • @JANieto
    @JANieto 3 роки тому +1

    Hello, How are you. Could you please tell me where to find the electronic board of that vacuum cleaner? Thank you.

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      I always obtain them by looking for spares or repair Athlets on Ebay

    • @JANieto
      @JANieto 3 роки тому +1

      Do you have any that work to sell me?

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      @@JANieto sorry i dont

    • @JANieto
      @JANieto 3 роки тому

      OK. Thank you very much.

  • @ZoranZ772
    @ZoranZ772 2 роки тому +1

    What are the batteries that sat as original in the vacuum cleaner?

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Sorry unless shown in the video i cant remember.

    • @ZoranZ772
      @ZoranZ772 2 роки тому

      @@fiveminuteman Thanks for your reply. But do the new batteries work well for you? No problems with charging or the BMS card

    • @fiveminuteman
      @fiveminuteman  2 роки тому +3

      @@ZoranZ772 i have had no problems in the almost 2 years i changed them over. I have heard others where it hasnt worked though.

    • @ZoranZ772
      @ZoranZ772 2 роки тому

      @@fiveminuteman Thanks so much!!

  • @fiveminuteman
    @fiveminuteman  5 років тому +9

    First test I got 20 minutes at full speed with brush on and no loss of bars.

    • @mitkre9305
      @mitkre9305 3 роки тому +1

      On turbo mode ? Thats a lot at bosch say on turbo mode last 12 minute till discharged.

    • @fiveminuteman
      @fiveminuteman  3 роки тому +1

      @@mitkre9305 newer higher capacity 18650 cells give much better runtime on all modes

    • @Retro.Studio
      @Retro.Studio 3 роки тому +1

      Maybe it’s better to get another power line adapter with more mhA to charge better and faster

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      @@Retro.Studio there is something weird about the chargers as i tried a same spec alternative charger and it wouldnt charge. Not sure what's in the bosch one that makes it different.

    • @Retro.Studio
      @Retro.Studio 3 роки тому +1

      @@fiveminuteman oh really? That’s strange!
      Let me see the cells are 3.7V each, x5 cells total? =18.5V right
      The charger has an output of 30V 500ma so there must be an circuit that delivers a voltage drop of 11.5V. If I understand what you say. Another adapter with 30V DC and 500ma with the right polarization there is no charge activity?

  • @davidchapman4943
    @davidchapman4943 2 роки тому

    ok done the job ,but had an accident with one of the new batteries ,heated it up too much and it set a flame
    (using crap solder was to blame),so had to leave 1 old battery in
    THought i would get away with it,but the vacuum went into charge mode for about 15mins then turns itself off could this be due to this 1 battery?

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Get that cell out and if you have a charger try to charge that cell only.

    • @davidchapman4943
      @davidchapman4943 2 роки тому +1

      @@fiveminuteman yes did that purchased 1 more battery hard to solder on those flat top lithium cells ,you need to sand them a bit helped a lot
      Anyway works a treat now saved forking out for a new machine
      Thanks 5 minute man

    • @davidchapman4943
      @davidchapman4943 2 роки тому

      Oh no, worked for a while but just went completely dead, and won't charge or switch on? opened it up , checked all soldering joints, some came loose when I pulled on them, resoldered 1 joint after disconnecting negative, connector and positive
      Reconnected all, still not charging, I suspect it's the thermistor, can I just put a 10k ohm resistor in series across the two wires, as I snipped the wires to try shorting out, to try to get it to work? Would this imitate a good working thermistor?

  • @diegobrioschi6696
    @diegobrioschi6696 4 роки тому +2

    Buongiorno
    Ho cambiato le batterie e collegate nel modo giusto, non riesco ha capire
    come vanno collegati i fili sottili dello spinotto quelli di colore rosso,verde,nero, nella parte superiore e grigio,blu,bianco nella parte inferiore. Nelle batterie vecchie erano collegati in mezzo alla piastrina tra una batterie e l'altra. Grazie

    • @smerckibmw9339
      @smerckibmw9339 4 роки тому

      Penso che quei fili non vanno toccati in quanto ci sono i sensori di temperatura per evitare sovraccarico

  • @krzysztofukasik6820
    @krzysztofukasik6820 3 роки тому +1

    Hi guys ! I bought from auctions bosch athlet 25,2V. It has turbo brush problem. I opened it, and F2 was blown. When I join it (short circuit), brush is always working on, independently from main switch position (brush is on even main switch is turned off). Someone knows how to fix it ?

    • @Zockyvet
      @Zockyvet 3 роки тому

      Just rewire them to the output of the motor. As soon as the motor starts, the brush will start too.

  • @MrEddyz1
    @MrEddyz1 4 роки тому +1

    What is the sequence plus minus for the batteries as i cannot see it well on the paper. Thanks

    • @fiveminuteman
      @fiveminuteman  4 роки тому

      18650 batteries the flat end with no perforations is the negative while the positive is the end with the round flat centre with indented circular border. You can purchase ring guards for the positive end to stop you shorting the battery out ie inner and outer rings being connected by accident.

    • @MrEddyz1
      @MrEddyz1 4 роки тому +1

      @@fiveminuteman i took the old ones out and i forgot the order they cam out in... I saw you did that paper but i cannot see the order properly

    • @fiveminuteman
      @fiveminuteman  4 роки тому +2

      @@MrEddyz1 ah right. I don't have that paper anymore which is a shame. Have a look on Ebay available and completed listings for the battery packs. You might be able to work it out from them. Feom memory the batteries are all in series with what I think are wires for the BMS. There is also a temperature sensor wire at the end of the pack. If you are looking at the video on a phone or tablet try a laptop as it might show up more detail.

  • @sebi7504
    @sebi7504 4 роки тому +1

    Hello, I did this but it doesn't charge but if I start from the button it shows that it is charging and interrupting and charging again and stopping again ..
    Thank You!

    • @fiveminuteman
      @fiveminuteman  4 роки тому +1

      Not sure on that, but some have said the units come with different a BMS that will not allow charging of replacement cells. Do you know if the 18650s were all charged to the same level before fitting? The only other suggestion is check all the connections.

  • @williamswhistlepipes
    @williamswhistlepipes Рік тому

    Guess mine is going in the ducking 🦆🦆🦆🦆🦆🦆🦆🦆🦆bin then….😂😂😂😂😂😂😂😂. Great video you have patience 👍🏻

  • @adjmbb5109
    @adjmbb5109 2 роки тому +2

    the 18650s here are $10 each which means thats like $70 but im sure the charge would be $250 as the bosch athlet is $600 RRP

  • @fiveminuteman
    @fiveminuteman  5 років тому +7

    Still going strong with ridiculous amount of capacity in the 18650 cells.

    • @elmothegreat969
      @elmothegreat969 4 роки тому +2

      Nice! Will be replacing with these cells (don't worry, I'm an electronics engineer :P)

  • @razzfazzify
    @razzfazzify Рік тому +1

    Best to use T20 (Torx 20) long bit with hole. Or dremel a hole in an T20, works too.

    • @fiveminuteman
      @fiveminuteman  Рік тому

      Whatever is available and works. Dont forget torx wont work on security screws.

    • @vincevonderheyden7887
      @vincevonderheyden7887 Рік тому

      Thanks a lot for the tip with the Dremel👍👍this helps me to safe days and a little gold. Perfect....

  • @brightorangemuppet
    @brightorangemuppet 5 років тому +5

    Very handy video, thanks! But please, please clean that soldering iron tip, it made me wince all the way thru ;-)

    • @fiveminuteman
      @fiveminuteman  5 років тому +1

      It's getting replaced with a spot welder for 18650 and nickel strips

  • @CV-03-BTF
    @CV-03-BTF 4 роки тому +2

    Excuse my English. Some BMSs have protection in case an item is defective or disconnected (interrupted). When changing the cells, the first time disconnection of the minus (black) wire must be considered. In case the extra one is disconnected (red) or the connector, BMS sees the intervention as a defect and it is blocked. This is the situation with some laptop batteries. Unfortunately I found out late. Can anyone point me to the 22v firmware?

    • @TomPugh450
      @TomPugh450 4 роки тому +1

      catalin calaretu Are you saying that you need to disconnect the batteries before you start pulling the plugs from the board? Thanks

    • @ded5154
      @ded5154 4 роки тому +2

      You are right. It's the best way to disconnect minus FIRST and connect LAST.
      Look, BMS doesn't block in that case, because in that scheme it used in HOST mode. It means full control from Atmega. BMS has EEProm also, but not use it, if I understood datasheet information correctly. Controller writes Error information to Atmega's EEProm. Try to RESET EEProm.

    • @Sooper8
      @Sooper8 4 роки тому +1

      @@ded5154 Thanks for info. Where is the reset on EEprom or is it in firmware?

    • @ded5154
      @ded5154 4 роки тому +1

      read 67 answers above, pls.

    • @CV-03-BTF
      @CV-03-BTF 2 роки тому

      @@TomPugh450 Before pulling the connector off the board, unplug the minus wire directly from the battery. Excuse my English.

  • @micksute
    @micksute 5 років тому +1

    What 18650 cells are they? Can you share the details please?

    • @fiveminuteman
      @fiveminuteman  5 років тому +1

      Yep the cell details are in the video title and also in the video.

  • @berentos
    @berentos 3 роки тому +1

    Hi
    i change the bateries and then have to flash a new firmware and now leds are blinking like they try to charge but without charger any one know what next? xD trash? or you can do something with it?

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      I never knew you could upgrade the firmware on it. I'd get a spares or repair athlet off ebay and replace the control panel. How didnyou upgrade the firmware?

    • @berentos
      @berentos 3 роки тому +1

      @@fiveminuteman not upgrade 🤣😅 new firmware i mean from a new vacuum 😅🤣

  • @Marian-hg5eq
    @Marian-hg5eq 5 років тому +4

    I renew/replace only batteries and there is correct voltage on B+, but it does not charge.

    • @fiveminuteman
      @fiveminuteman  5 років тому

      Not sure, this isnt an instructional video so cant help.

    • @PavlikO
      @PavlikO 4 роки тому +2

      I have the same situation. I found that with a power failure the circuit goes into protection. And the video does not show that the vacuum cleaner worked after replacing the batteries.

    • @fiveminuteman
      @fiveminuteman  4 роки тому

      @@PavlikO just checked and i didnt show it working. Its worked fine since the video and is in daily use. Runtime is ridiculous now.

    • @PavlikO
      @PavlikO 4 роки тому +2

      @@fiveminuteman Sorry, I just found a vacuum cleaner test on the video. I have a newer model, it is protected against self-replacement of batteries. This became clear after replacing and contacting several services.

    • @fiveminuteman
      @fiveminuteman  4 роки тому

      @@PavlikO no worries👍 i wasnt sure once i replaced them that it would work or charge correctly. Annoying about the circuit in yours though. Could be the BMS throwing an error with the new cells.

  • @2mattley
    @2mattley 4 роки тому +2

    Buona sera.
    Desidero sapere, quanti alloggiamenti per le batterie ci sono nello chassis.
    grazie.

    • @smerckibmw9339
      @smerckibmw9339 4 роки тому +1

      Gli alloggi sono 9 ma vanno utilizzate solo 7 batterie

    • @2mattley
      @2mattley 4 роки тому

      @@smerckibmw9339 sono tutte collegate in serie?.grazie.

    • @smerckibmw9339
      @smerckibmw9339 4 роки тому +1

      Si! All’inizio del video mostra lo schema elettrico fatto a penna

    • @2mattley
      @2mattley 4 роки тому

      @@smerckibmw9339 si vede molto brevemente

  • @networkingyou
    @networkingyou 2 роки тому

    Hi, can you help me fond batteries for my Bosch atleth 18v 🙏 ?

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Ebay stopped selling due to fire risk in transit. Still loads of companies sell them and ship out of ebay. Battery recelling works on some athlets but not all. We found the athlets once recelled loads of other problems occured such as snapping handle and motor brush wiring snapping (again).

    • @cesarfreschi5165
      @cesarfreschi5165 2 роки тому +1

      if you're in the UK you can order from here - www.18650.uk/

    • @fiveminuteman
      @fiveminuteman  2 роки тому +1

      @@cesarfreschi5165 that's where i got my cells from.

  • @gorazdlenko
    @gorazdlenko 3 роки тому

    Hi, maybe, someone could help: I have Bosch Flexxo Series 4 and when charging or turning the switch on, the red led lights up for 10 seconds then it turns off (Over-/undertemperature
    protection - according to users manual). It uses 7x 18650 batteries and one of them has only 1.27V. Could this be the problem or is it issue with temperature sensor?

    • @fiveminuteman
      @fiveminuteman  3 роки тому +1

      Sorry, not sure on that but could be worth changinging that 18650 first and testing.

    • @gorazdlenko
      @gorazdlenko 2 роки тому +1

      Changed all batteries, but still the same, maybe control board is faulty?

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      @@gorazdlenko people have said that different versions of the Athlet can prevent new batteries being added as the bms shutsdown when the first ones fail. Look on ebay for a spare or repair athlet as it can be used for spares. Ive used heads, handle, bms and charge adaptor before.

  • @zoli121
    @zoli121 3 роки тому

    How long does it take to fully charge?

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      2 hours due to extra capacity

    • @zoli121
      @zoli121 3 роки тому

      @@fiveminuteman I also replaced the batteries. The vacuum cleaner is working but it's been charging for over 2 hours

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      @@zoli121 it will stop when capacity reached. Dont leave it charging over night.

    • @zoli121
      @zoli121 3 роки тому

      @@fiveminuteman Okay thanks :)

    • @zoli121
      @zoli121 3 роки тому +1

      @@fiveminuteman I charged the battery today. 29.1V. If I start using it then turbo mode is 20 minutes and the battery run low . I measured it. 24v. 3.4V per cell. Why not dive below 3.4V?

  • @les2833
    @les2833 3 роки тому

    total how many batteries to replace ?

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      The answer to your question is in the video.

  • @stanstefanov3315
    @stanstefanov3315 4 роки тому

    What's the exact model of the vacuum?

    • @fiveminuteman
      @fiveminuteman  4 роки тому

      Cant remember but it's the 25.2v one

    • @fiveminuteman
      @fiveminuteman  4 роки тому +1

      Feel free to say thanks for me taking the time to answer you.

    • @stanstefanov3315
      @stanstefanov3315 4 роки тому

      Thanks mate. Is this the 60min model?

    • @fiveminuteman
      @fiveminuteman  4 роки тому +1

      @@stanstefanov3315 yep

    • @aitchessanon4312
      @aitchessanon4312 4 роки тому +2

      Stan Stefanov I searched the video for a clear look at the model label sticker - it’s a BCH625KTB/01, a 60 minute model available new in the UK as of 11 January 2020 for £150, though I think its normal price is £250. Was watching this as I just got a BCH6ATH1GB, which appears to be identical (even those two prices and what’s in the box) in all but colour - mine’s white on the back, satin silver on the centre insert of the front (top of handle to the top of the dust canister). Oh, and the stub handle is gloss black, not white. Wonder why they do these variants and if there is something different inside?

  • @constantinirinelgresita639
    @constantinirinelgresita639 3 роки тому

    After i change it no improvement. They charge but last just 4-5 minutes. After i start go directly to the last led.

  • @tareqchallah309
    @tareqchallah309 4 роки тому +1

    Very helpful thank you.
    I maybe will do it but with adding the three missing batteries.

    • @tareqchallah309
      @tareqchallah309 4 роки тому

      With another diagram ofcourse

    • @anthmartin5072
      @anthmartin5072 4 роки тому +1

      No need to. Just use higher mAh batteries

    • @tareqchallah309
      @tareqchallah309 4 роки тому

      @@anthmartin5072 that's right.
      Already did both 👍🏻

  • @tamambeabi
    @tamambeabi 2 роки тому +2

    There is no way im doing this. Its long and complicated. Im buying a new one 😂

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      It sure is and i have now moved to Dyson.

    • @robertclatworthy1857
      @robertclatworthy1857 Рік тому +1

      Icontacted Bosch. They wanted £199 for new battery pack plus £117 for the engineer to call to replace. Absolutely disgraceful

  • @martinmuldoon603
    @martinmuldoon603 2 роки тому

    I doing think this vacuum cleaner is worth fitting new battery cells into, it doesn't have a brushless motor to start with. It's be inlined just to remove the batteries altogether then extend the power wires outside of the unit and use a power tool battery instead, would need to buy or make up adaptors to connect to battery pack according to make and model, that way you can use a fast charger plus swap out batteries while charging another. These companies are all taking the public for a ride, no need for internal batteries or all the different mount types to supply mostly 20v DC.

    • @fiveminuteman
      @fiveminuteman  2 роки тому

      Moved to a Dyson v8, just buy the battery pack off ebay without the hassle of changing cells

  • @gidbi
    @gidbi 9 місяців тому +1

    So rhe BMS wont reset !! Nice !! Ill start mine then
    ... i hate when bms reset and u waste ur time

  • @nickpoynton8918
    @nickpoynton8918 Рік тому +1

    Welp, guess this won't be a simple job like I was hoping.

    • @fiveminuteman
      @fiveminuteman  Рік тому

      It's a pig of a job and no guarantee that when done the thing will work. Some BMS throw a wobbler if you change the cells, i was lucky.

  • @tungym
    @tungym 3 роки тому +1

    Stop...Bosch will disable the circuit board if it reads the cell replaced. It ruin my vacuum and Bosch I hate you and will never buy your product again!

    • @fiveminuteman
      @fiveminuteman  3 роки тому

      Not on mine it didnt bms was oblivious to the cell change. Sounds like you damaged the circuit board by being ignorant.

  • @dietmarkempny9902
    @dietmarkempny9902 3 роки тому

    Oh no, soldering at battery cells ??

    • @fiveminuteman
      @fiveminuteman  3 роки тому +2

      Oh my dayyyyzzzz the cells will die!!!!!!! Er nope...still going strong no tab welder required👍

    • @Zockyvet
      @Zockyvet 3 роки тому +2

      With a good soldering iron, 3 seconds are not going to damage them.

    • @fiveminuteman
      @fiveminuteman  3 роки тому +1

      @@Zockyvet very unlikely

  • @colincrooky
    @colincrooky 2 роки тому

    Sorry but I cannot watch anymore. Hope you improve, thank you.

  • @ЕгорФризен
    @ЕгорФризен Рік тому +1

    Я его просто выкинул, никогда больше не куплю технику Бош, не ремонтно пригодна!!!

    • @fiveminuteman
      @fiveminuteman  Рік тому

      Glad the video was of great use to you!!!!

  • @BgpYoutube-ne6so
    @BgpYoutube-ne6so 8 місяців тому +1

    My god what an abomination of a battery I certainly wont be buying anything bosch for a while