Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system

Cement manufacturing Process | How to make OPC & PPC Cement by Kiln Dry Pyro-processing system;
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This video is only for education purpose.
Mr. JK Singh has rich experience in cement plant project designing, operation & maintenance of equipment, etc.
Email-ID for any Technical Guidance & support : [e-mail]
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Following process is made for making OPC & PPC Cement;
1. Quarring
2. Lime stone Crushing (Size from 1500 mm to below 75 mm)
3. Limestone stacking & Reclaiming (Homogenization Process)
4. Raw mill Grinding (Size below 75 mm to 212 Mic 1to1.8% Residue, 90 Mic 14to16% Residue)
5. Pyro-Processing (Kiln, Cooler, Clinker Silo)
6. Coal mill Grinding (Size below 50 mm to 212 Mic 1% Residue, 90 Mic 12to14% Residue)
6. Cement mill Grinding (95%Clinker + 5%Gypsum size below 50 mm to 90 Mic 1% Residue, 45 Mic 10 to12% Residue, 3200 Blaine)
7. Packing plant (8 or 16 spout packer) & dispatch
Cement is typically made from 95%Limestone (CaoCo3) and 5%Laterite (Fe2O3), Clay or shale, Red mud, etc. These raw materials are extracted from the quarry crushed to a very fine powder and then blended in the correct proportions.
This blended raw material is called the 'raw feed' or 'kiln feed' and is heated in a rotary kiln where it reaches a temperature of about 1400 C to 1500 C. In its simplest form, the rotary kiln is a tube up to 85 metres long and perhaps 6 metres in diameter, with a long flame at one end. The raw feed enters the kiln at the cool end and gradually passes down to the hot end, then falls out of the kiln and cools down.
The material formed in the kiln is described as 'clinker' and is typically composed of rounded nodules between 1mm and 25mm across.
After cooling, the clinker may be stored temporarily in a clinker store, or it may pass directly to the cement mill.
The cement mill grinds the clinker to a fine powder. A small amount of gypsum - a form of calcium sulfate - is normally ground up with the clinker. The gypsum controls the setting properties of the cement when water is added.
#CementmanufacturingProcess #Cementplant #Rawmill #Kiln #Cementpdm

[@rohitkumarnishad9890]

Bahut behtrin tarika se Samjhane ke liye Thank you Sir 🙏

[@dikeshkurre6869]

Actual plant view ke sath sath smjhane se achchi samjh aayi. Shukriya.

[@nikhilrk8563]

Sir, I'm really happy after seeing your videos you just explained the content neatly & cleared most of my doubts.... Thank you thank you so much sir

[@Ayyannadandoti1987]

Thanks for Information sir. I am working in ACC Cement company in wadi Karnataka

[@gouravpatidar2064]

Nice explanation about whole manufacturing of cement

[@pravinwankar7515]

Thanks a lot sir for sharing cement manufacturing process..It's great VDO

[@baranirajan7293]

Excellant ! Complete cement productions explained here👌
with all processing
videos👏👏👏.

[@Oldisgoldsongsrk]

Thank you very much for cement manufacturing processes

[@rajansingh6347]

Very good information got from you sir I liked your video very much.

[@amitkumar-ft7st]

Hello Sir good morning ,my self Amit kumar chaurasiya I like your video cement manufacturing process👍

[@cementpdm]

So nice of you

[@shashankjain2194]

Very nice, you are the good explainer

[@Manzoor319]

اچھی ویڈیو ہے

[@rajubhatnagar4991]

Excellent information by Excellent Person 👍

[@renupandey7179]

Great knowledgeable video thanks for posting....

[@BhanupratapSingh-ni5wm]

U take so much time sir for small topic.

[@rishvpatel2325]

Thank you for very Informative video.

[@ratanshriwas8399]

Good information sir thanks

[@rawatmangusinghbahroth5703]

Thenks
J.k.singh very helpful prson

[@Mycemcement.club.heidelberg]

Very good information for local people

[@Aatif1989]

Very interesting and nice meeting

[@rohidasbanoth4842]

That background piano sound is louder than your voice please change it.....your explanation is superb sir

[@nakul921]

Well done sir, got motivated seeing this video

[@sahilchoudhury.8383]

Sir, apna itna mehnat kiya🙏🏼👏like tho banta hai😌👍

[@ajit.kumar.8211]

You r eligible for CEO OF Jk Laxmi Cement

[@mandanbhaimakwana43]

Very nice video and best information...I like 👍

[@ashishverma-y7j]

excellent information in simple way

[@ssingh8209]

Very nice presentation 👍

[@pramodjoseph6107]

Thanks for letting me know how it is made

[@dablookumar7643]

Good

[@kuldeepchouhan1378]

Thank you sir for upload this video.
This video is so useful for me and those fresher which have gone to the cement industries. 👌👌

[@cnatrajan1114]

Congratulations and happy to inform you that you have excellent credit🙏🏾

[@sivasankarr6823]

Very interesting presentation 👍

[@alphamathematics6313]

Very nice

[@anandprajapati3139]

Thank thank thank 🙏

[@sagardwivedi3560]

💐

[@amodmenaria5476]

Great

[@SohilShah_Melodyman]

Very very informative and very well explained!! Thanks for sharing! 🙏✨

[@bpwc5440]

Good sar thanks Jay kishan jindabad Jay javan vigyan majador Jay media swatantrata senani Jay Bharat s s saini contactor

[@rockstar55142]

Sir bahut Acha video banaya aap, Acha information Diya aap, thanks a lot

[@radhika1824]

Fantastic

[@abhayhomeplan1994]

Subscribe,like,comment kar diye

[@aiwajbeswa4674]

Excellent information, appreciated

[@praveenbhardwaj2182]

Best video sir
Thank you so much for this video

[@divakarsoni5119]

Sir My Self Divakar Soni I studied B TECH (CEMENT TECH) 5th Sem. in AKS University satna MP

[@RAVISINGH-xd5zf]

Good afternoon sir,
I also want to take admission in Diploma in Cement technology. What is procedure ?

[@vijaysoni1898]

My self vijay soni I student B TECH ( cement Technology) from AKS Univesity satna

[@vishalpatil4485]

Fantastic explanation 💯
I got the video I want. Plus actual factory processing video clips helps to understand correctly.Good Job Sir ❤️

[@subhashrajbar5325]

Very nice sir

[@Mukeshoncloud090]

Good 😊👍

[@ashishnavait3507]

Hello sir
Can you make video regarding flame momentum, and explain basic concepts

[@mayurireddy8196]

Amazing opc poc cement manufacturers

[@yashrajput9516]

Sir yeh video bahot accha hai bahut help hui hai hamari thank you sir .... Aap aise hi kamiyab hote raho ham apke sath hai 🙏

[@yashrajput9516]

😎

[@civilengineerkhokan2521]

Nice

[@bipindahiya4379]

Gm sir i like you this video

[@casparroofingchannel]

Wow. Excellent

[@dalvirsingh6342]

Good information 👍

[@harbhajansingh3812]

Weldon dear kirne sal ka experience he aap ko

[@sanjeevchaliha2033]

Perhaps, you know what I want to say.

[@RajeshKumar-cf3dw]

Very good efforts 🙏

[@shaequrrahman1133]

knowledgeful video

[@cementpdm]

Many many thanks

[@margaret9189]

Good information sir thank you

[@ravindrakamble508]

Sir sailo offreting bareme bhi batavo video dalo

[@veereshbiradar9598]

Super sir 👍

[@PiyushKumar-zm2pb]

shukriya !!

[@alishchauhan498]

Compound impact crusher me input size of limestone?¿?¿????? sir

[@apnoLilamandha61]

Cement despatch ke liye phle di yani delivery invoices banti hai or last me ewybill hota h ...

[@ronakshah4791]

Sir roller press ka shaft shear hone ke reasons bataye please.!!

[@cementpdm]

Low L/D ratio and iron prices coming in clinker

[@dudaramlilawat3620]

Very nice and great presentation sir 🙏🙏🙏

[@powchalungrongmei923]

Your video is useful sirji thanks

[@UttamKumar-kd9fc]

Very well explained👏👏👏👏👏👏👏👏👏

[@sanjeevchaliha2033]

BK ARORA Sir, did great job in Gotan and Bhandari Sir in Khariakhangar for Birla in 90's.

[@Iqbalsingh-oe8bz]

Thank you sir.

[@successacademy3854]

Great sir ji 👌❤️🥰👌🙏🙏

[@riazkhattak4704]

Excellent sir
Sir g machinery function k bare me b video bana lia kare ka machinery k kam se jankari ho sake sath hi CCR operations must ha sir.
Thanks

[@rupendrasahu221]

Very very thank you sir 🙏

[@मोहितकुमारजायसवाल]

Nice sir

[@prabhakardhar1379]

fantastic video sir

[@cementpdm]

Many thanks

[@ZahidHussain-cd2ul]

👍.....from Pakistan...

[@Bluewhhale]

Great video 👍👍👍

[@harbhajansingh3812]

Maja aa gaya dear

[@rafiqwazir2615]

Cement can become with coal burner or electricity please explain

[@sanjeevchaliha2033]

Good question

[@ramsumeryadav5661]

Cement quality test process ki video bhi dijiye

[@bilashkumardas3610]

❤❤

[@reelsviewers0787]

😊 thanks sir

[@farazahmad6076]

Very helpful video

[@pankajsinghrajput4987]

Sir cement sector m job k konsa jack lgana padega q ki normal tarike se mne dekhliya kuch nhi ho rha h

[@praveencarpenter1648]

Nice sir ... Bahut help hua he

[@Kuldeepsinghbhati65]

👍

[@laxmantiriya5342]

Thanks Sir, mujhe iron raw materials crushing to loading dispatch tak kaise hota hai. es bare mei details se bataye Sir

[@krs7358]

Sir in this u said we use shale/clay &red mud as well as raw material but u have not mentioned where do we mix or use them?
So if we use them what are it's chemical compositions?

[@krs7358]

Can I get a reply for this?

[@dikeshkurre6869]

Good question KRS. Sir please reply to this question

[@vivekkumar-py6kp]

Can you explain what is sieve and residue??

[@hassansafwan8300]

U are gud

[@Loki00133]

Informative Video But The Problem is the background music

[@dikshagcggscbjdgdjgysoni7240]

Thank you so much sir

[@cementpdm]

Thanks

[@ssingh8209]

Congratulations

[@owaidani]

Thanks a lot for sharing the knowledge. We are planning to buy a second hand Cement factory soon and we found one which was manufactured in 1986 by German company. Is it OK with this old model or we better go for a newer version if the process is different. Also, if our requirement is 20000 to 30000 bags(50kg) per day, so which tpd capacity should we consider ?
Appreciating your feedback.

[@cementpdm]

Email: [e-mail]

[@barbarasingh8708]

great information ,we r thinking of getting this in guyana ,how much does it cost to setup in guyana

[@ajaybatra2024]

@@cementpdm hi how are you Mr Singh Jaypee mein work kar रहे है आप या फिर कहीं और मुझे 📞 kariye

[@sss3s867]

if you get reply ans shsre with me please

[@shivkumarkadam3469]

Very nice vedio sir, but I want to know how much time it take in industry form crushing process to packing or what is schedule of Cement industries . It may be also depends upon the size of units but on average how much time.

[@monsterbikers3025]

Sir Agar main cement manufacturer company kholu to benefits Sahi hoga ...???

[@kalyankumar2746]

Sir , ek hyva( dumper) ka bare me video

[@zardostkhan4713]

Assalam Alaikum JK Singh sir how are you ok thak sir what are the bricks used in which meter in Kalan?

[@syedmuhammadkhizar6540]

I am Living Pakland cement factory Caloney

[@SantoshSharma-ju4jj]

Sir,I have brass ball mill,close circuit 200mtpd.
Is it possible to grinding on contact basis.

[@Er.Pravinkadam]

👌👌👌👌👌👌👌👌

[@Vishal-vlogs-space]

Sir please share the knowledge of different powder castables used in cement factory and area of application