Suzuki Burgman 400 - CVT Removal / Installation (belt/clutch) - 2017 and up | Mitch's Scooter Stuff

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  • Опубліковано 27 вер 2024
  • In this video I show you how to remove and install drive belt, clutch, variator, rollers / sliders on 2017 and up Suzuki Burgman 400 scooter.
    More tutorial videos on this model: bit.ly/Burgman...
    Are you subscribed? bit.ly/MitchsSc...
    Get Dr Pulley Sliders here - amzn.to/4aRfxJX
    T O O L S
    Nose pliers - amzn.to/2yetDDj
    Magnet stick - amzn.to/2CkmFhx
    Bearing grease - amzn.to/2wXw8Zy
    Ratchet 3/8 drive - amzn.to/2hhmnUs
    Dry lubricant spray - amzn.to/30bx91v
    Breaker bar 1/2 drive - amzn.to/2HenuMI
    Phillips #2 screwdriver - amzn.to/2fgdZDL
    10mm socket 3/8 drive - amzn.to/2xGuLSF
    24mm socket 1/2 drive - amzn.to/2Cd9aoC
    8mm deep socket 1/4 drive - amzn.to/3cNGsbs
    Variator / Clutch holder tool - amzn.to/2ZuYJEA
    3" / 6” extension set 3/8 drive - amzn.to/2h7ypMl
    3/8 to 1/4 drive socket adapter - amzn.to/2WjHkjm
    Torque wrench 10-150 lb/ft 1/2 drive - amzn.to/2GuMsHJ
    L I N K S
    Check out @MarioEisME 's video of his burgman purchase - • NEW 2022 Suzuki Burgma...
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    Follow Mitch's Scooter Stuff:
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    Check out my other UA-cam channel - bit.ly/MicBergs...
    Filmed by Mitch Bergsma
    Edited on Final Cut Pro X on Mac
    Scooter Intro edit by Erik Lauritzen
    Check out his websites: bit.ly/DESIGNBY...
    ******************************************************
    IMPORTANT
    Please only use and share this embed code of the original video.
    Third party downloads and distribution is not permitted.
    If you are interested in buying footage or for booking information please contact: hire.micbergsma@gmail.com
    ******************************************************
    About Mitch's Scooter Stuff:
    This channel is all about my love my for scooters! Tutorials, How to, DIY Maintenance, Reviews, Mods, Vlogs, Just for Fun, and more!
    Suzuki Burgman 400 CVT Removal / Installation (belt/clutch) - 2017 and up | Mitch's Scooter Stuff
    • Suzuki Burgman 400 - C...
    Mitch's Scooter Stuff
    / mitchsscooterstuff
    #mitchsscooterstuff #suzukiburgman400 #burgman400

КОМЕНТАРІ • 144

  • @MitchsScooterStuff
    @MitchsScooterStuff  Рік тому +5

    Dr. pulley sliders - amzn.to/4aRfxJX
    T O O L S
    Nose pliers - amzn.to/2yetDDj
    Magnet stick - amzn.to/2CkmFhx
    Bearing grease - amzn.to/2wXw8Zy
    Ratchet 3/8 drive - amzn.to/2hhmnUs
    Dry lubricant spray - amzn.to/30bx91v
    Breaker bar 1/2 drive - amzn.to/2HenuMI
    Phillips #2 screwdriver - amzn.to/2fgdZDL
    10mm socket 3/8 drive - amzn.to/2xGuLSF
    24mm socket 1/2 drive - amzn.to/2Cd9aoC
    8mm deep socket 1/4 drive - amzn.to/3cNGsbs
    Variator / Clutch holder tool - amzn.to/2ZuYJEA
    3" / 6” extension set 3/8 drive - amzn.to/2h7ypMl
    3/8 to 1/4 drive socket adapter - amzn.to/2WjHkjm
    Torque wrench 10-150 lb/ft 1/2 drive - amzn.to/2GuMsHJ

    • @shimshimi7788
      @shimshimi7788 Рік тому

      Where I can buy the dr.pulley Sliders?

  • @RichardGatlin-r4r
    @RichardGatlin-r4r Місяць тому +2

    Your Burgman maintenance videos are a life saver. I have save hundreds of $$$ by following your videos and doing my own work. Thanks bunches

  • @paulhatton7479
    @paulhatton7479 22 дні тому +1

    Somebody already said it, but thank you for such a clean and concise instructional repair video minus the distracting BS & bad music. I like learning and watching when things are clean, thanks

  • @mikeberesford4955
    @mikeberesford4955 2 місяці тому +1

    Mitch best videos, no annoying music or loud intros. Thanks for teaching us!

  • @joachimmohr3267
    @joachimmohr3267 14 днів тому

    Just perfect made. One of the best Videos of this size I've ever seen. Thank you for that!

  • @kitsakly2374
    @kitsakly2374 Рік тому +4

    great job, i follow your channel since 2018! i learnt so much an400 detial from your video. thank you Mitch!!!

  • @eparga
    @eparga Рік тому +2

    Es posiblemente el mejor video explicativo sobre esto que hay en todo UA-cam. Enhorabuena!

  • @johnwhite4470
    @johnwhite4470 Рік тому +4

    Well you’ve done it again fellas…..excellent stuff 👍🏻👍🏻

  • @LetsFactoryReset
    @LetsFactoryReset Рік тому +3

    So much in detail 👌🏻loved ur effort in making the video ❤️

  • @Mariusz19732
    @Mariusz19732 7 місяців тому

    Jak zawsze swietna robobota.Jestem stalym twoim widzem ,jezdze Burgmanem 400 z 2014 r.Pozdrawiam z Polski!Mariusz

  • @squareyesj7170
    @squareyesj7170 5 місяців тому

    What a great effort by you, a very thorough and useful guide. Thank you.

  • @danielmcgann4065
    @danielmcgann4065 6 місяців тому

    Love your videos with all the tool lists and links.! You rock brother. Thank you so much!

  • @buddhikamadhushan1046
    @buddhikamadhushan1046 5 місяців тому +1

    Your video is great. The scooter is an example for bad engineering. This needs a hell a lot of work to access the CVT unit. Conversely, it is needed to remove only a couple of 10mm bolts to access the CVT unit of my cheap 110cc scooter. The mechanic at the service center disassembles the whole compartment within a couple of minutes.

  • @someoneelse318
    @someoneelse318 Рік тому +19

    Not designed for easy servicing.

    • @jeandunow7794
      @jeandunow7794 Рік тому +5

      Oh, it's not that bad once you get the tools together. Of course, Mitch makes everything look so easy!!

    • @cheedam8738
      @cheedam8738 10 місяців тому

      Basic CVT is actually pretty easy, but Suzuki got extra parts in and I'm impressed by the size of the pulley houses and the 5 clutch pads. I'm used to seeing only 3.

    • @mrmoon1482
      @mrmoon1482 2 місяці тому +1

      The 200 is much easier to work on and not much difference in top speed

    • @garfield2279
      @garfield2279 11 днів тому

      Looks easy enough to me

  • @Vincintosh
    @Vincintosh Рік тому +1

    I've had this exact scooter for 2 years. Sadly I had to sell it because I bought 2 motorcycles and it ended up sitting still in the garage, but gosh I miss it so much

  • @JR-tq4qi
    @JR-tq4qi 6 місяців тому +1

    Do you know if there is a technical review of the 400 burgman from 2017?
    I can not find it.
    thanks

  • @M.A.L.bichotathorsida
    @M.A.L.bichotathorsida Місяць тому

    ...hombre de pocas palabras...Saludo..!!!

  • @АлексейИванов-ъ9ы6н

    Молодец! Всё чётко и понятно!

  • @sonyyoung1036
    @sonyyoung1036 5 місяців тому +1

    Several viewers have asked you what Dr. Pulley size/weight rollers did you use. Please let us know since there are many weight options with Dr. Pulley. Thanks

    • @sonyyoung1036
      @sonyyoung1036 5 місяців тому

      Also, did you use the dry lube and bearing grease that you show as needed tools/supplies? Thanks

    • @MitchsScooterStuff
      @MitchsScooterStuff  3 місяці тому +1

      Hey 21g this one amzn.to/4aRfxJX

    • @MitchsScooterStuff
      @MitchsScooterStuff  3 місяці тому

      all list we used is in description box :)

    • @sonyyoung1036
      @sonyyoung1036 3 місяці тому

      @@MitchsScooterStuff Do you know what the advantages/disadvantages in using 21g vs 18g rollers? Thanks

  • @ramishrambarran3998
    @ramishrambarran3998 Рік тому

    Great !
    Trinidad & Tobago.
    West Indies.

    • @MitchsScooterStuff
      @MitchsScooterStuff  8 місяців тому

      Cool, a lot of Burgman's there?

    • @ramishrambarran3998
      @ramishrambarran3998 8 місяців тому

      @@MitchsScooterStuff Actually....no.
      For starters, the general public in my country of 1.4 million DO NOT like motorcycles. For a Third World country, we do not have lots of motorcycles.
      We have a small Yamaha dealer, a small Hero dealer, a small Suzuki dealer and a couple guys who import used bikes from the USA ans Canada.
      When the Suzuki Burgman was introduced in North America there was no Suzuki dealer here. I saw a couple that were privately imported some years ago, but they have disappeared.
      Everything motor-vehicle-wise has to be imported into our country, so for motorcycles, a small part going bad can mean the end of its run. Young guys ride used imported sportbikes that cost them a lot, as taxes are pretty high. Only if you import a 300cc and under bike, are you tax-exempt. But of course, all replacement parts are subject to tax and duties.
      I have a two-year old Yamaha FZ25 that is made in India. At 68 my fast days are over and it is enough to get me around.
      Regards.
      Trinidad & Tobago. West Indies.

  • @LuisAlegria-y5e
    @LuisAlegria-y5e 11 місяців тому

    Mitchs
    E aprendido mucho con el gracias Mitchs desde Chile

  • @cesco5013
    @cesco5013 Місяць тому

    The best 😊video

  • @dodihsupriyadih9281
    @dodihsupriyadih9281 Рік тому

    Terimakasih videonya sangat membantu
    Salam dari Indonesia ❤❤❤

  • @SDanielMub
    @SDanielMub 10 місяців тому

    great video, one of a kind.

  • @johnkaze7437
    @johnkaze7437 11 місяців тому

    Great job thanks

  • @jimbowats
    @jimbowats Рік тому +5

    Great video, what weight are the sliders? Do you have a link to them?

  • @florenciogali608
    @florenciogali608 9 місяців тому

    very informative, make more videos

  • @jonathanrivera283
    @jonathanrivera283 Рік тому

    Its super easy for mantainance

  • @mauriciogn8956
    @mauriciogn8956 10 місяців тому

    Muy buen video felicidades, que rodamientos podríamos poner y de cuantos gramos para que bajen las revoluciones del motor?

  • @claudio156cg1
    @claudio156cg1 Рік тому

    Ottimo video come sempre

  • @arielariola1463
    @arielariola1463 Рік тому

    Very helpful video mate! ❤️

  • @aedwards4496
    @aedwards4496 Рік тому

    Excellent video, Thanks

  • @Tarkov.
    @Tarkov. Рік тому +2

    10 is just enough bolts, that you wouldn't want to buy 10 different colored paint pens lol.
    EDIT: Oh, I guess there's only 3 bolt sizes, so you could maybe get away with 3 pens if you marked them based on how you show the lengths at 6:33

  • @timgrant3791
    @timgrant3791 5 місяців тому

    Excellent! Thanks!

  • @wakenbike5968
    @wakenbike5968 25 днів тому

    Thankyouu!

  • @beaulong
    @beaulong 4 місяці тому

    my cones have two areas that have rings on them a little worn. do i need to replace with new?

  • @salimuz3322
    @salimuz3322 10 місяців тому

    Super anlatim super Video.

  • @seangillette7308
    @seangillette7308 11 місяців тому +1

    Do you need to buy those m8 bolts? Or are you using the ones from the cover. Your videos are awesome. Love all the scooter stuff! Thank you

    • @MitchsScooterStuff
      @MitchsScooterStuff  11 місяців тому

      You can reuse the bolts forever 😄👍🏼 thank you!!

  • @ziggystardust9483
    @ziggystardust9483 Рік тому

    Bonsoir, une jour tu pourras nous montrer comment démonter les deux boîtes à gants ?😊

  • @dcrickerson7611
    @dcrickerson7611 Рік тому

    What a great video!

  • @jasontomica8938
    @jasontomica8938 8 місяців тому +2

    NOBODY IS GONNA DO ALL THAT WORK TO WASH IT EVERY 1800 MILES ABSOLUTELY RIDICULOUS!!!!!

    • @MitchsScooterStuff
      @MitchsScooterStuff  8 місяців тому +1

      Yeah tell Suzuki that 😆

    • @jasontomica8938
      @jasontomica8938 8 місяців тому +1

      @@MitchsScooterStuff Yeah, but I just bought the 2023 400 birdman. And that's not required to clean that every eighteen hundred miles on the intervals

    • @jasontomica8938
      @jasontomica8938 8 місяців тому

      @@MitchsScooterStuff I would say that's optional it's not required under warranty issues

    • @mariusofearth2474
      @mariusofearth2474 Місяць тому

      I will do it

  • @lorenzome
    @lorenzome Рік тому

    Ottimo video... complimenti!!!

  • @dawsonjack4749
    @dawsonjack4749 6 місяців тому +1

    传动盖皮带轮位置上有细微裂纹

  • @kembaraoverlandexplorer7689
    @kembaraoverlandexplorer7689 4 місяці тому +1

    Lot of other parts need to remove just for servicing CVT part.
    Designer failed.

  • @seifelmoghazy
    @seifelmoghazy Рік тому

    Great job

  • @marcosmarcos665
    @marcosmarcos665 7 місяців тому

    very nice video :) and when its time to assemble just reverse the video :)

  • @adiyuwana
    @adiyuwana Рік тому

    Woow, This is the coolest way to service a CVT I've ever known

  • @fernandobesana1472
    @fernandobesana1472 Рік тому

    Very good...mitic👍👍👍🙏

  • @BillVlachos-cv8bs
    @BillVlachos-cv8bs 3 місяці тому

    Hello. Can you tell us the weight of Dr pulley you use?

  • @Channelbengkelkampung
    @Channelbengkelkampung Рік тому

    I like this video 👍👍

  • @hiennguyenquang6488
    @hiennguyenquang6488 11 місяців тому

    nice video

  • @JoeBManco
    @JoeBManco Рік тому

    Does the 2023 Burgman use the same drive belt as a 2017, 2018, or 2019?

  • @johnkeanewarfytagpuno3590
    @johnkeanewarfytagpuno3590 Рік тому

    Easy work

    • @MitchsScooterStuff
      @MitchsScooterStuff  3 місяці тому

      Yeah not too bad... but little more work than other scooters I worked on

  • @armandkoga4162
    @armandkoga4162 Рік тому

    Nice

  • @steve2736
    @steve2736 Рік тому +1

    Do you recommend starting and running the CVT on the center stand to inspect for proper functioning before reinstalling the tranny cover? Also some dry lubricant on the CVT rollers?

    • @MitchsScooterStuff
      @MitchsScooterStuff  Рік тому

      Yes I recommend, I do that sometime… dry lubricant on rollers yeah why not 😄

  • @chomangaming6323
    @chomangaming6323 11 місяців тому

    thanks

  • @davidbrown5082
    @davidbrown5082 7 місяців тому

    Hey what size are those dr pulley sliders?

  • @ziggystardust9483
    @ziggystardust9483 Рік тому

    Merci👍

  • @johnkeanewarfytagpuno3590
    @johnkeanewarfytagpuno3590 Рік тому

    Much better if you have impact wrench

    • @MitchsScooterStuff
      @MitchsScooterStuff  Рік тому +3

      For removal yes, no on installation… I like to do tutorial with hand tools so people don’t feel demanding for air / electric tools that cost $$$

  • @alfiospuson7165
    @alfiospuson7165 3 місяці тому

    Bloody Nora is complicated 😮

  • @142alen
    @142alen Рік тому

    ❤❤Thanks❤❤

  • @mechannoyed599
    @mechannoyed599 Рік тому

    Why sliders instead of rollers. I'm curious 🧐

    • @jeandunow7794
      @jeandunow7794 Рік тому +2

      Do a UA-cam search for Dr Pulley sliders vs rollers and you should see several videos on the advantages of sliders over rollers.

    • @MitchsScooterStuff
      @MitchsScooterStuff  Рік тому +2

      Last longer, better and smooth acceleration and lower rpm at high speed, been using them over 15 years now

  • @alihaya9958
    @alihaya9958 Рік тому

    super 💪👌

  • @michaeln.7058
    @michaeln.7058 Рік тому

    Top😀🙋🏻

  • @ks-ek4of
    @ks-ek4of Рік тому

    👍👍👍👍👍👍👍👍👍👍👍👍

  • @هانيعاشور-د2ب
    @هانيعاشور-د2ب Рік тому

    🌹

  • @trainmaster0217
    @trainmaster0217 10 місяців тому

    Some narration or explanations would have been nice instead of the silence. Thanks anyway for the video.

  • @oguzhanyuksel26
    @oguzhanyuksel26 10 місяців тому

    👏👏👏👏👏🤝

  • @s라인-h8q
    @s라인-h8q Рік тому

    구형하고 똑같죠?

  • @Boss_____Boss
    @Boss_____Boss Рік тому

    دراجة مقرفة ، تغيير courroie يحتاج جهد خيالي

  • @jotaele6022
    @jotaele6022 10 місяців тому

    Eso no es un CVT,la Burgman 400 no lleva CVT,

  • @Yourking-1999
    @Yourking-1999 Рік тому

    You mean that cover bolt is not same so you written 1,2,3,😂😂😂😂

  • @Aruna-oc1vi
    @Aruna-oc1vi 10 місяців тому

    Bro movie is super add new animal movie

  • @dogayageridonus9778
    @dogayageridonus9778 10 місяців тому

    Gerade deswegen habe ich meine burgman 400 verkauft und mir eine sym joymax 300 gekauft.
    Man muss zuviele verkleidung abbauen.Wen mann das paar mal macht gehen die kaputt.Das ist eine mieser trick von suzuki damit die von kaputten verkleidungen geld verdienen können.
    Bei meine sym joymax komme ich an der vario gehause ohne einen einzigen verkleidung abzubauen

  • @abiodunadigun1126
    @abiodunadigun1126 Рік тому +1

    Hello mitch. Please, kindly do a video of where Suzuki skywave CJ46A oil sensor is located. My oil change indicator won't stop showing up, even after a reset.

    • @abiodunadigun1126
      @abiodunadigun1126 Рік тому

      Hey Mitch. Can you please respond to this

    • @MitchsScooterStuff
      @MitchsScooterStuff  Рік тому

      Hey, hmm I need to research on that … try disconnect the battery for 30 minutes then connect again, might help to reset the ECU to fix the issue

  • @rifatkaya2119
    @rifatkaya2119 5 місяців тому

    👏👏👏🙏👍

  • @geocachingblister
    @geocachingblister Місяць тому

    Great video that was very informative. With all the dialogue it felt like I was watching the movie castaway 😅

  • @Visionery1
    @Visionery1 Рік тому +1

    14:23, I had no idea those torque wrenches still existed, I last used one in the early 80s.

  • @khiarbahloul6254
    @khiarbahloul6254 10 місяців тому

    merci pour le bon travail mais pourquoi tu na pas démarrer le moteur avant de remettre le cache pour évité le double travail.

  • @Sulavezi
    @Sulavezi 5 місяців тому

    Pro

  • @dubaid7766
    @dubaid7766 Рік тому

    Fantastic scooter ❤😂❤❤❤❤❤❤❤

  • @SimoneSanti-x3l
    @SimoneSanti-x3l 3 місяці тому

    The Number One !!!

  • @tommychanaaaaaaaaa
    @tommychanaaaaaaaaa Рік тому

    Cls

  • @michaelrobert5716
    @michaelrobert5716 5 місяців тому

    Perfect explanation

  • @SDanielMub
    @SDanielMub 10 місяців тому

    great video, one of a kind.

  • @伍子善
    @伍子善 Рік тому

    good job

  • @mpampispinakis738
    @mpampispinakis738 Рік тому

    Φοβερή ή δουλειά σου φίλε μου, είσαι ό καλύτερος πού υπάρχει 👍👍,στα συνεργεία όμως δεν γίνονται έτσι,δεν πρόκειται νά στα συναρμολογησουν έτσι όλο καί κάτι θά λείπει άσε καί τή βρωμιά τους