Industrial Greensand Molding

Поділитися
Вставка
  • Опубліковано 3 лют 2025

КОМЕНТАРІ • 91

  • @mannycalavera121
    @mannycalavera121 8 років тому +75

    Guy on the molds working his ass off there. Man deserves a beer or three.

    • @GarenPhillips
      @GarenPhillips  8 років тому +22

      Ya he's a good worker. For comparison tho we had a guy in the early 90's that could run 280 molds in 5 hours. That around 420 molds in an 8 hours shift. I wish I had footage of the deck in the early 2000's. We were running military parts with all 4 lines running 2 shifts a day, 2-3 guys on the deck pouring and 1-2 guys continuously pulling from dump and band sawing.
      We are installing a automatic molding machine later this year, those things can crank out 800+ molds a day.

    • @dbhofer5510
      @dbhofer5510 7 років тому +16

      What happens to the mold guy when you get the "auto molder?"

    • @goover78
      @goover78 7 років тому +9

      Dream on. He will be unemployed.

    • @GarenPhillips
      @GarenPhillips  7 років тому +18

      We sacrifice him to the foundry gods for good sand harvest in the coming winters. Or he'll just push a button now

    • @that_one_guy91
      @that_one_guy91 4 роки тому +1

      Man you guys are slow. Check out Francis Manufacturing where I work. Real men out there

  • @ottoh3569
    @ottoh3569 3 роки тому +10

    I have been making casting aluminum molds in Taiwan for 20 years. I have never seen anyone better than this worker

  • @SteveCrayons
    @SteveCrayons 7 років тому +50

    Great video! Very instructive, good camerawork (I love the continuous shot) and the labels were helpful. Thanks for making this!

  • @DocHolliday3841
    @DocHolliday3841 4 роки тому +2

    I have been around this all my life, my dad owns a Foundry & machine shop. As a kid I used come in & sweep the floors for $5. Now I have my own office & looking at taking over whenever he retires. Good times

  • @trblearninglabs8248
    @trblearninglabs8248 5 років тому +3

    Absolutely simple & complete informative. Thank you so much for such a crisp video of green sand moulding & aluminium casting

  • @Joniclem
    @Joniclem 7 років тому +12

    The way you annotate the text onto the moving objects is awesome. I'm totally subscribing, this is very well done content and it's interesting to learn about!

    • @twallace541
      @twallace541 7 років тому

      I agree. What software did you use to put in the text on the moving objects?

  • @franciscoescobar4581
    @franciscoescobar4581 5 років тому +1

    Awesome video, the content was very useful for my next exam. Props to the camerawork!

  • @reddnebbula
    @reddnebbula 7 років тому +13

    "Thanks for watch". *Looks down at wrist. Watch is missing.*

  • @dariussipavicius5212
    @dariussipavicius5212 Рік тому +1

    Hello from Norway! Nice and efective work!!! I am interested what are you using in video 5:35 . Is it kind off filter ?

  • @Hawkens85
    @Hawkens85 7 років тому +17

    Can you tell us what it is you're casting?

    • @GarenPhillips
      @GarenPhillips  7 років тому +13

      Tippmann Stitcher. This is the handle and in the 250lbs mold video that is the main C frame.
      tippmannindustrial.com/tippmann-boss-leather-sewing-machine/

  • @calebreutener870
    @calebreutener870 2 роки тому +1

    What is the wire mesh in the sprue for

    • @joshbaxter1301
      @joshbaxter1301 9 місяців тому

      It’s to filter out any slag that’s in the aluminum that is poured

  • @alphasewings1757
    @alphasewings1757 2 роки тому +1

    what is that microchip like thing placed in the end?

  • @sarajenniferhopper6199
    @sarajenniferhopper6199 4 роки тому

    Great video of the process! Thank you.

  • @rajkrish8506
    @rajkrish8506 6 років тому

    Awesome... thank you for making us to understand the real thing happening in industry

  • @Joniclem
    @Joniclem 7 років тому +3

    Do you reuse the greensand?

  • @kristianthe1st859
    @kristianthe1st859 Рік тому

    What is the metal pourer made out of the one with the shovel handle

  • @luanaferreira6302
    @luanaferreira6302 3 роки тому

    Great video, congratulations. What is the canvas placed on the model inside the part?

  • @alexbrock3930
    @alexbrock3930 3 роки тому

    Absolutely awesome, great job

  • @chrisjuette6031
    @chrisjuette6031 5 місяців тому

    Where is this what factory. My shop is close next 2 months I need a job plz someone help me out Been doing this since I was 14 and plus I know white silica sand molding and lost wax molding. Lots ppl cand do both of these things

  • @kevalsolanki1689
    @kevalsolanki1689 Рік тому

    Which filter you put in bottom half?

  • @someshmaity1147
    @someshmaity1147 7 років тому +1

    What is that little piece is placed between the drag and cope??

    • @BrunoDiaz02
      @BrunoDiaz02 6 років тому

      I think is what we call a Slip
      Slips and Chills make the hot material move from one part of the mold to other, that way it keeps an unidirectional flow. Slips are the last part to cool down and chills are the way out of the extra material.
      As the material keeps cooling, it shrinks, the slip will keep feeding material until it finishes cooling that way the mold has the desired dimensions.

    • @davidbooth5129
      @davidbooth5129 5 років тому

      A steel filter.

  • @Aditya-f8t5z
    @Aditya-f8t5z 6 місяців тому

    Lovely video. ❤

    • @Aditya-f8t5z
      @Aditya-f8t5z 6 місяців тому

      Lovely setup. So well organized and optimized. 🙏🤗🙏

  • @Gary-x7b
    @Gary-x7b 7 місяців тому

    Why don't you use hoists to move the molds -- it's sick how heavy they are.

  • @Dufffaaa93
    @Dufffaaa93 7 років тому +1

    Are you working for Immortan Joe?

  • @aquafractalyne5527
    @aquafractalyne5527 7 років тому +1

    some of those sounds the machine made would make great clips for industrial music

  • @krishna-gg2qt
    @krishna-gg2qt 2 роки тому

    At first I thought it was a game ✌️❤️. Just awesome

  • @agustinruiz7129
    @agustinruiz7129 5 років тому +1

    woow excelent video i have a small foundry in Mexico, I just want to ask you about the formula for the greensand you use and the material for the spoon you use for pouring the aluminum into the molds. Excelent foundry you have that process you have is my goal to achieve in the future.

    • @thermus
      @thermus 4 роки тому +1

      Hola Agustín, hay varios materiales para usar en el cucharón. Ellos están usando uno cerámico. Yo recomendaría un metálico con recubrimiento cerámico que es lo que mas se usa. En ipi.mx hacemos varios. galvan@ipi.mx si gustas mas info.

    • @agustinruiz7129
      @agustinruiz7129 4 роки тому +1

      @@thermus Muchas gracias, guardaré su página para futuras compras.

  • @MZA_ZEE
    @MZA_ZEE 6 років тому

    is there any replacement of foundry sand? like using stone dust, marble dust etc?

  • @deadliftyournan3293
    @deadliftyournan3293 7 років тому +1

    Look at that concentration, not an iPhone in sight. great work lads.

  • @Ataraxschism
    @Ataraxschism 7 років тому +5

    what kind of game is this?

  • @agustinruiz7129
    @agustinruiz7129 5 років тому

    Great video, do you make your own molding flask? Or where i can purchase ?

  • @frostlion93
    @frostlion93 7 років тому +1

    looks professional

  • @CheeseBon
    @CheeseBon 7 років тому

    thanks for posting! this was awesome!

  • @sayershaik1027
    @sayershaik1027 5 років тому

    Amazing work🤔🤔

  • @agustinruiz7129
    @agustinruiz7129 6 років тому

    Great video!!

  • @dfgyuhdd
    @dfgyuhdd 7 років тому +12

    Something's wrong with the audio, I couldn't hear Mike Rowe's slightly under the radar double entendres at all.

  • @Ciubowski
    @Ciubowski 7 років тому

    What is that stabilized text technique called? I want to learn it.

  • @lazerusmfh
    @lazerusmfh 8 років тому +1

    Really neat!

    • @GarenPhillips
      @GarenPhillips  8 років тому +3

      Thx!, Feel free to share them :) you'd be amazed at how much it helps

  • @rebwar08
    @rebwar08 7 років тому +2

    all of us homemade foundry guys wish we could make molds and pour aluminum just like that.

  • @praveenchougule783
    @praveenchougule783 2 роки тому

    How can i get job??

  • @nzpork1
    @nzpork1 7 років тому

    Sick video.

  • @jjadams2850
    @jjadams2850 5 років тому

    I'm so fascinated. I hated engineering until I saw this

  • @sarcasmo57
    @sarcasmo57 7 років тому

    Amazing.

  • @19MAD95
    @19MAD95 7 років тому

    the video editing is better than the video content

  • @spookytook
    @spookytook 7 років тому

    where can I learn how to edit like this?

    • @GarenPhillips
      @GarenPhillips  7 років тому +9

      Peter Mckinnon ua-cam.com/users/petermckinnon24
      Art of Photography ua-cam.com/channels/7T8roVtC_3afWKTOGtLlBA.html
      Every Frame a Painting ua-cam.com/users/everyframeapainting
      title callouts ua-cam.com/video/2BcbtVKt69U/v-deo.html
      It's all premiere pro and after effects editing

    • @spookytook
      @spookytook 7 років тому

      Thank you!

  • @sabo7433
    @sabo7433 7 років тому

    LOL, he went from 'I'm on video' pace to a normal working pace pretty quick. That looks like some hard fucking work.

  • @reverendfry6088
    @reverendfry6088 5 років тому

    One correction, that is black sand not green sand.

  • @replicant_2049
    @replicant_2049 7 років тому

    Thanks for watch

  • @aonemarine
    @aonemarine 8 років тому

    now thats how you do it!!

  • @foundrytech_IMFWorld
    @foundrytech_IMFWorld Рік тому

    More information about Induction Melting Furnace
    #foundrytech_indopower

  • @jd3092003
    @jd3092003 7 років тому +63

    robots will take over this job..

    • @anonharingenamn
      @anonharingenamn 7 років тому +6

      Exactly. I think automation is a natural step for any intelligent species. We've been automating for hundreds of years.

    • @Marienkarpfen
      @Marienkarpfen 7 років тому +15

      and they should, this job looks like the biggest exhausting shit ever

    • @rohikunokami
      @rohikunokami 7 років тому

      it's already. I visited a machine chassis assembly company awhile ago and about 90% of the process is automated

    • @carterderksen4535
      @carterderksen4535 7 років тому

      Did you not see all of the equipment? They already have...

  • @brodycullen8214
    @brodycullen8214 7 років тому +2

    Holy fuck imagine falling into the melted metal hole jesus christ lol

  • @Gary-x7b
    @Gary-x7b 7 місяців тому

    Sure hope y'all are wearing hearing protection -- this shop is louder than heck.

  • @rafihussain
    @rafihussain 3 роки тому

    How can someone unlike this. Very stingy of them

  • @j1m1gram
    @j1m1gram 7 років тому

    Moon boots, so hot right now.

  • @brodycullen8214
    @brodycullen8214 7 років тому

    Work safety ...

  • @Abteilol
    @Abteilol 7 років тому

    in response to the king of random failure? ^^

  • @carlosgiraldo812
    @carlosgiraldo812 4 роки тому

    This is the not so fun part of casting/foundry work.

  • @ghostphalanx
    @ghostphalanx 7 років тому

    "Thanks for watch!"
    Way to fuck up the ending

  • @sayershaik1027
    @sayershaik1027 5 років тому

    Amazing work🤔🤔