Here in Ukraine we are buying lots of damaged(totaled) Tesla cars from US. Some are restored others are dismantled to parts. Batteries often reused as home batteries or rebuilt as battery packs for FPV drones sent to unwanted guests coming from the east.
Interesting! If battery manufacturers were made financially responsible for the recycling then there would be more motivation to standardize batteries for the recycling process.
maybe in the future the manufactureres will be recycling their own batteries so it could be easy to recycle them. Ex. Tesla having a recycling plant. They can automate the human labor part since they have a few types of batteries and it can easily be automated. They wouldn't have to worry about so many different type of batteries.
I think that's where government is need as an intermediary to create policies that standardize batteries for recycling process as well as balance for future innovation.
I agree. Most likely raise the price of batteries, maybe not double. I think it's a question of our societal values. Value short-term production at low expense or a long-term sustainable approach at a larger expense in the short-term. I think government should be involved, because I don't think industry would self initialize standards.
I worked in chemical recycling for 30 years, rogue materials in your inputs can play havoc with the process and can be very difficult to detect. We used shredders at the start of the process which worked very well until a drum of waste from say a car repair shop had a starter motor dropped in it and kiss goodbye to your shredder blades. The recycling industry is very innovative, and I am sure when there are enough scrap batteries available then the process will be sorted.
I have used several shredders for relatively soft material but they have low rpm and torque measurement on the motors so they stop instead of being damaged if there is some hard object that they can't chew.
@@3abxo390 probably the shaft and the bearings. those parts are usually made from hardened steel which can´t be shredded by the hardened steel shredder discs
Which company? What you do there? What's your name? (It's super easy to say stuff on the internet.) Also, how many processes does it take to recycle a gasoline car engine?
The process shown here are not unlike the process to turn the ore that's mined into the original raw materials, that's something that rarely is talked about. the main reason this can be more expensive than mining is that the process are not in scale yet
And they won't be in scale for quite some time. Because there is more ore to go around than discarded batteries. And there will be more ore than waste for _a long time._ Economies of scale will always work in favor of making brand-new goods as opposed to recycling old ones. Recycling can only be competitive when two conditions are met. Condition number one: recycling the material involved less expensive and complex steps than making new material from natural resources. Condition number two: the processes of recycling and producing material are similar enough that you can use much of the same refining equipment for both, even mixing scraps with raw materials in your batches. Glass, steel, and aluminium are among the few materials that fulfill both criteria. Plastics, fine chemicals, and alkaline metals (the critical component of batteries) do not.
@@augustovasconcellos7173at the moment, worldwide there is almost 200X the amount of battery waste compared to battery production capacity. Even the very first generation electric cars are still basically untouched, not being recycled at all. As of now, less than 2% of electric car batteries get recycled, and less than 1% of all total electric car batteries in history have been recycled.
@@augustovasconcellos7173 this is when regulations requiring batteries to be recycled can tip the balance, even if the market by itself would favour mining.
@@augustovasconcellos7173another condition: recycling gets mandatory by law.. (here in Italy the producers of plastic have to pay for recycling it as well, at least the recyclable ones)
@@shadowmistress999 yeah, that is absolutely what he meant, but the list on the screen showed sulfuric acid as (H2S). Which is different, but yes can reduce into that. HF would need fluorine (which I suppose can be present in the black mass).
I worked in R&D on this topic over 5 years. It should first be stated that Li ion batteries have been recycled from portable devices for many years using pyrometallurgy (smelting). The hydromet process described here is fairly conventional and nothing usual, those “hazards” are fairly common and manageable in industry. There are more chemically efficient methods that have been developed recently and you really need to be skilled in the art and read a lot. The main problem I heard was really the supply of batteries from eVs to drive the economics. Unlike a mine where the source of material is well defined, the source material for batteries must be sourced and I saw vertical integration and partnerships with manufacturers to source those batteries as important. There are many recycling companies battling it out right now. The dynamic nature of battery technology is also important, metal thrifting will be employed to lower costs and cheaper storage materials will be developed. This lowers the value of scrap. Most of the challenges lie in the economics and market, not technology.
@@AWildBard some of the lithium in the electrolyte is recovered, but what remains in the electrode particles is lost. I remember reading an older article that it is technically possible to recover the the lithium in smelting process, but not economically viable. Not sure if that holds today but it seems hard to do.
Thank you for sharing what the actual process really looks like. We need to figure out how to make batteries, that are designed for recycling. maybe make recycling easier and safer for the workers. But recycling in general is a big step!
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
Here is a quite crazy idea: Develop und upscale it with constant government subsidies. In Germany, there are massive subsidies for coal, kerosine, I think even for the car industry.
That's a nice idea and I will get behind it however... You are assuming that it is possible to develop a commercially viable process for recycling, before we have a big problem with non recycled batteries and that might not be possible.... Or the process might end up being terrible for the environment...
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
A lot of the problems you mentioned are reduced when you take SMSs approach (the plant you showed footage of) and sell the plants to the manufacturer. Eg Mercedes has a base level of feedstock, deconstructing their own packs is standard, and they are users of the end product and only need to make a smaller profit on the process as it’s part of an integrated lifecycle with more stable economics.
Laws should mandate battery form factors just as we have for 12v. Similarly 12v batteries have a high recycling rate, we can do this for EV batteries. Making them a closed loop
The fact so many batteries are findong a second life and being reused as home battery storage is really good! Certainly the question/challenge is in having an industry ready to recycle those batteries when they inevatibly need to be recycled.
This may be good for the environment but when they sell you a battery for your home, they don't tell you it's in fact a used battery, they still sell it as a new one for thousands of dollars. This can be considered a scam.
Battery manufacturing and recycling standards and policy should be implemented by the central governments across the world. It will make setting up of battery manufacturing, R&D and recycling easy for any company in the country
Li-cycle is the main battery recycling company in the U.S.A. and in Canada. It's only going to get better. Remember it's not just for cars, it's all the battery's in your Amazon products and your phones and more. Cars will be the main source in 5 year. So I'm investing in the stock now.
Regarding the basic economics. No, it's not about "how much do you pay when you acquire the material" (8:10) At least not for the overall profitability of recycling. You only pay a lot if other recycling companies are profiting from it. If there is no one who can make use of the old batteries, the price is zero or negative (cost for the waste). Only if the recycling process itself (without the price of the old batteries) is more expensive than the market value of the metals, then there will be no one who would like to recycle it.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
I hope there is more emphasis placed on repurposing used batteries. There are still new lithium battery chemistries that may soon be marketed. One includes sulfur.
H2S is a gas-hydrogen sulfide. There was a typing error at 3:54; it’s not sulfuric acid, which is H2SO4. It’s also true that recyclers can be quite secretive in many ways; it’s not only about their patented methodology but also about the environmental harms, even with all the certification policies in place.
So, from my humble perspective of a bachelors mechanical engineering student, the first logical step for me would be normalization- manufactures should agree on the sizes of the individual batteries, so the robots can be programmed and dismantle them- that would cut out the expensive manual labour. And then maybe, but ofcourse, I don't know how much competetive they want to be, they should agree on which types of the battery fillings to use. I feel like if there will be just few simillar types, that this challenge can be overcome too. But again, I am writing this here just because norms at my field usually do a pretty good job at lowering the cost and effort of designing, manufacturing and selling certain parts....
Thanks for talking about the stuff others do not. I'm tired of one side saying renewables and batteries won't work and the other side saying it's the perfect solution. I just want the real story.
This is a relatively new industry, and it's only just ramping up as lots of different vehicle manufacturers are moving from petrol to electric vehicles, and same as with any other new technology that came before, it needs to be standardized
Hey Dmitry! Very glad to hear that you enjoyed the video. We post new videos like this one every week. We would love to see you subscribe and hear what you think about our upcoming videos ✨
In my opinion, profitability should not be the determining factor. When a company produces something, it has a responsibility to the environment to ensure its products can be recycled, thereby preventing environmental harm. I believe we humans need to adopt a different mindset: we must stop doing things without considering the consequences and then dealing with the problems later. This way, we avoid situations where 'it is not profitable to…', as profitability should not even be a topic of concern. Inevitably, we end up questioning the value of the environment or life itself, which should never be the case.
You should also discuss the relative challenges for mining and separating/purifying the materials. Recycling is challenging but is mining a challenge as well? Even if it is challenging, it appears all the technically issues are solved since it is done on a daily basis already. The one telling comment was that if you get the material for free, you can make lots of profit. If that is the case, it is economically feasible. The cost of the material can be settled by the market. The cost of disposal is either free to dispose of the battery or you potentially get some money for the used battery. No matter how you cut it, it is way better than dumping tons of CO2, toxins and carcinogens into the atmosphere. I would also like to hear what the carbon footprint of recycling is compared to mining.
In the UK, companies have regulatory pressure to bring down their Carbon Dioxide Equivalent emissions. They would be incentives to use these kinds of processing plants, and usually, you'd pay for commercial waste to be disposed of. So there's potential here for when/if plants were to become more common of companies to benefit and maybe give the batteries for free.
Excellent video. At some point, it might be best to have some standardized battery that is made from the beginning to be more easily recycled. But that is really not likely at this time. Other battery chemistries are sulfur batteries and sodium batteries.
Enjoyed the video again, so well done. If you follow the maxim of reduce, reuse and only last recycle, then it's good EV batteries are lasting longer and then being repurposed as home batteries. I'm hopeful the issues covered will be solved over time. Eventually we'll be driving a lot of EVs, so that is still a lot of material.
Hello from Los Angeles California. I lived all my life in Los Angeles California, and in the 1980's the Smog was so thick it filtered the Sun. The smog blocked the Sun so much the winter's in Los Angeles California was so cold between 36° to 55° Fahrenheit nights dropping to 33° Fahrenheit I couldn't see mountain ranges from where I live 4.5 miles away. Unless it was windy and smog cleared. Now the air is so clear you can see cracks and riges, on the rock walls. It uses to rain 🌧 none stop for 7 months, and the summers never exceeded 90° Fahrenheit. Due to Sun being filtered from smog I also didn't need shades, for my eyes. Now 🌡 are 110° Fahrenheit for excess of 1.5 months with 5 days in the roll Temps exceeding 116° and 1 day at 120° to 126° depending on fire conditions radiating heat. Air clean enough, and it will not get any cleaner with only Electric Vehicle's (EV's) Now to the reason why Environmental green agenda causes Drought Conditions. In 2010- 2013 there were Solar Mirror s installed to project solar arrays to a Tower with mirrors projected downward to under ground reservoir water sources. To generate steam, and generate Electricity. The temperatures 🌡 causes the atmosphere to close to 5,000° and every time birds fly thru become instantly baked and fall. In the 1980's the Jetstream used travel across California in to Nevada, Arizona, New Mexico, Texas, and so on to Florida. Due to the Mirrors the Atmospheric High Pressure. Has pushed the Jetstream away from Southern California to North to Washington, and or Canada 🇨🇦 . This cause along with getting rid of Smog cause higher temperatures and Drought Conditions. You couldn't pay me $10,000,000 per hour to sit, promote, sell, let alone buy any Electric Vehicle's (EV's). If you look up StachD Training channel, on his video titled Lithium Largest Ex plo ding EV Recycling ♻️ Center in Missouri. There were 4 Recycling ♻️ Centers in the United States. Now there are 2 Recycling ♻️ Centers, and none are in the State of California. Due to Environmental Impact, which the video shows Fire Authorities spray granulated elements of the Lithium-Ion Batteries 🔋 Packs, into creeks, rivers, and lake anfmd underground well resources. Not even boiling helps, and fish hacmve died in those water ways. Sure clean the Air while you Pollute the water. In April 2024 the 1st Recycling ♻️ Centers in Phoenix Arizona location burned down, and dousing water to keep cool prenting spread of fires 🔥 have caused Drought Conditions. @truebrit3670 Look it up StasheD Training channel Missouri Recycling Center ♻️ Ex Plod ing can't spell this out. Fish died wells for water is no good anymore, and became Acidic These are facts. Mirrors in Mojave Desert Modified where Jetstream away from Southern California. The so called green agenda is to keep there pockets full or bank accounts.
If there aren't that many batteries to recycle yet, and the materials aren't that expensive, that's actually sort of good news, means there is more time to spend on perfecting the recycling technology, and we aren't anywhere close to hitting the limits of how many EVs can be made. A lot of people in the past claimed that there isn't such and such material to transform all cars to electric, for example. Whether or not that is true, we are clearly not yet hitting those limits, as the materials are still so cheap as to not make recycling that profitable.
Remove 95% of the impurities or get product that is 95% pure? It's a big difference-- curious to know! Also, would love to see their papers in the description!
I think they said that's true for the lab and to get great results with low energy usage. Industrial scale processes may use more heat and energy and less chemicals.
The problem is: solvents and materials used in the recycling process also need to be recycled. Well initially there is a nice concentrate sulfuric acid but after the process it is dirty and diluted. What to do with it ? To recycle at the place or neutralize with other materials, e.g. limestone and take to landfill behind a factory ( ? ). And don't forget about water which such factories use in large quantities. It also need to be recycled. To recycle water filters are needed. These filters after some time need to be recycled. See where this is going ? To recycle one thing it is needed to recycle six other things. It will be very expensive. Or there could be the other way: all wasted materials dropped to landfills and in waste waters.
Its all about business: its more ecological to use rechargable batteries for 10-15 years, but using active balancers to improve their durability, but not to throw them after 2-5 years of expluatation and then recycle.
Many thanks for your video. I just realised that recycling used-battery is not so easy on the commercial scale including the feedstock of used battery for raw material. Also the profit is too small... 😒
The biggest differnce in price for battery materials is one that the consumers of these ressources, i.e. battery producers, don't really like to talk about. Materials recovery and battery recycling are, at least for the time being, developed and performed by highly skilled personnel in high-income regions. Mining of raw materials depends heavily on EXPLOITATION, not only of the Earth but also of the workers doing it. This, besides the technical challenges of recycling, is why mining is so profitable in comparison.
There is so much activity happening in the battery recycling space, so companies are limiting what information they release to prevent competitors from taking their ideas. Universities are looking for industrial sponsors so they are more open in getting the information about their process out there.
Answer is obvious - STANDARDIZE. Lets begin with clearly labeling battery cells of what is inside them and in what ratios. In a decade or two we can pick a battery chemistry that is good enough for most use cases, declare is as the only acceptable battery chemistry and optimize our recycling processes for it. Should work fine.
That is one of the goals of the EU standard for battery 'passports'; to ensure each cell is labelled (most likely with a QR code) so that the origin and chemistry can be read at end of life.
Well that’s good news there aren’t that much batteries to recycle in a first place. Also apart from material recycling, using it as a power wall storage may also be considered as a recycling. But it’s much easier and more beneficial so let’s just keep that also in mind.
As long as the EU allows one-way vapes and their lithium ion batteries being thrown away (and not recycled), they better come down from their high moral horse, keep their mouth shut and don't whine about percentages of recycled batteries.
rmember the 3 R's. Reduce Reuse Recycle Before Recycling we should think about Reducing using less batteries, better technologies and longer lifespans. Before Recycling we should also think about Reusing, use the old batteries for other purposes such as toys, grid storage, solar arrays and others. After all this then we can talk about Recycling.
To be fair I think it makes much more sense to give car batteries a second life as grid storage as the performance requirements are lower, like obviously they will then come to end of life there and then actual recycling makes sense, and there will be some cells that wont meet the grade for a second life also.
I'm no battery scientist but why do we shred and mix everything down to powder form and then find ways to separate. Is it like impossible to separate cathode and anode? Just asking. Can't we just charge the battery 100% and recover Lithium Cathode? Idk I think physical separation might be expensive because of human intervention but it seems to be easier option to me.
Graphite can't recycled and is classified as finite material. Graphite is pretty complex. Natural graphite can vary much in it's quality. Synthetic graphite is better but dirty and energy demanding to make. Petcoke, tar and slack are blended together in steam heated blenders and during high temperatures and high currencies this plastic mass is turned into graphite. Right now there's no market for recycled lithium carbonate, It's thrown away like waste
@@Netherlands031 It depends on so many factors and can be different from mine to mine and recycling center to recycling center; and different materials are easier or harder to recycle. Steel is super easy and cheap to recycle, so is aluminum. Both of those metals are recycled all over the world super efficiently because it's cheaper and easier to recycle than it is to mine and refine. This video we are commenting on explains how difficult all these specific materials from batteries are to recycle. They're not like the steel and aluminum that can just be melted down. The biggest reason that it's easier and cheaper to mine is that the industrial infrastructure is already in place at scale and well understood. Nothing new has to be built, it's already in use all over the world. Perhaps in the future when there are more batteries to recycle economies of scale will make it cheaper and easier to recycle these battery components.
@@Netherlands031 The mines produce streams that have a more consistent impurity profile. Also, no one is expecting mines to recover 99 percent of the metal in the ore, if it is not profitable. Practical recycling would be roughly separate the components in the black mass and take the most valuable stream back into the plants that refine the ore at the right spot. You probably wouldn't even remove the acid, since the same acids are probably used in the refining process.
This is early days in battery recycling. Every new industrial process had its teething problems. Even at its present state, only paper can be more effectively recycled than batteries. That certainly does't apply to all kinds of plastic, we all collect and deposit in recycling bins. As for recyclers paying for old batteries, the EU already has regulatory solutions in other areas: manufacturers are responsible for recycling, or risk large fines. Some might even _pay_ for recycling of their old batteries. Sometimes not everything can be left to market and speculators who operate there.
Any recycling is driven by economics: if the recycled material is more expensive than the fresh material, it's not likely to be adopted ( unless it's a PR stunt, like plastic recycling)
The Achilles' heel of lots of potentially revolutionary new tech: going from the lab proof-of-concept to sustainable, scalable and economically viable process or product.
My understanding is that they try not to separate the lithoum from the nickle, manganese and cobalt, jusr extract the carbin out and then try to market the resulting blend for use in similar technologies of batteeies or ti dilute it with fresh mayerial ti meet the blends needed for newer bayteey technologies that use different mixes. Of course there are other technologies that simply use blends of different elements all together such as the LiFePo batteeies popular with Chinese EV msnufacturers and the numerous upcoming technologies which have already showed in some production EV's such as sodium ion and solid state. Basically with the rapidly changing technologies, sure you could recycle the mayerials from a lithium ion battery but you may not have a market to sell what you teclaimed to once you've reclaimed it. And to those who say we recycle lead acid batteries effectively as an argument for recycling EV batteries, look at how we do so, we dump the electrolyte into a tank, wash and disassemble the plates and the container, file down the plates, replacing them if they can no longer be refurbished by filing them down, inspect and patch the case, replacing it if it's too damaged, reassemble, test the electrolyte, diluting with new electrolyte if there are too much impurities and pour the electrolytes back into the battery. The recycling simply isn't very sophisticated, it's not cradle to grave recycling and it's labour intensive. The recycling of lead acid batteries is not a metric that argues for recycling the batteeies in EV's and are only practical because lead acid battery technologies have not changed significantly in over a century.
The even more important question is how much energy does it take to recycle sulfuric acid. Creating brand new sulfuric acid doesn't require a lot of energy since there is energy available in burning sulfur. In addition, processing H2S recovered from desulfurization is a burning process. But recycling acid by burning it to break it back down to SO2 requires an external heat source, like using natural gas to evaporate the water.
Sulfuric acid is one of the most produced commodity chemicals on the planet. The production of it is highly optimized. You typically start from elemental S and react it with O2 which produces lots of heat, so energy input should be relatively low. For a battery recycling process that uses it there are likely ways to purify the solvent at some point, and even recover some from the sulfur containing of-gases to make more Sulfuric acid.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
When I see images of old batteries being shredded I always think the same, ¿Wouldn't be better to disasemble it piece by piece? I mean, every piece is made of separated elements, why shred the battery as a whole, when you could treat each of the separated pieces? A lot of energy was used in separate those elements to make those different parts and components during the fabrication process, why mix all of that together again, just to separate the elements again shortly after. I can't believe that it's cheaper this way, to be honest... 🤔
Safety issues, time, cost, energy consumed during the process. Have you ever dismantled a large battery? It's not ment to come apart 😂 it's hard work and potentially dangerous
Interesting. It might make more sense for companies like Tesla to recycle Tesla batteries. They are by far the largest manufacturers of EVs, and they know exactly the chemical composition and physical structure of their own batteries. They could even make them more recycling-friendly.
What was clear was that if the recycler got the batteries for free they made a lot of money. That's good news as it means there is a instant market for an old and dead battery so people will cash the battery in rather than dump them. Maybe the recycling of batteries will just happen naturally and not require massive Government intervention / subsidies etc etc.
Dear all, please read about Jadar mine and Rio Tinto's plan to use around 1-3 olympic pools of concentrated sulphuric acid (H2SO4) for Jadarite (ore that contains lithium) refinement. An interesting fact, the formula of Jadarite is similar to Kryptonite 😁 Jadar area is located in Western Serbia, and is near Drina river (Drina is a part of Danube watershed). And Jadar area has one of the most fertile soils in Serbia.
Battery recycling is not an issue. We have been doing it since we started making lithium ion cells. The process can get better but it’s pretty good now.
It's cheaper to mine at the moment, I should think. Luckily, batteries seem to have very long lives, and EV batteries have a full life after their use in their original role (in static applications).
Except China has almost monopoly on the mining. Recent events have told how much danger there is in becoming dependent on another country for your energy needs. And there are a lot of alternatives for static applications, but not for vehicles
@@dogsbodyish8403 companies make all sorts of announcements. Not necessarily that will be successful. We can't plan on the assumption that will even be commercialised. That would be like divesting from renewables while we wait for nuclear fusion
@@itsmegiorgio CATL are the biggest and most respected supplier of EV car batteries, and their track record for living up to their claims is second to none. You should consult the Electric Viking for more info, but 400k miles is already becoming commonplace anyway, using existing batteries (which have obviously been around for quite a while, so aren't exactly anything new).
@@dogsbodyish8403 that is really good and progress of any kind is always welcome, but I don't think that takes away anything from the fact that anything we produce should be recyclable, even after many reuses and how many miles you squeeze out of them. We're still dealing with finite resources and we've all seen how not taking that into consideration is going
No doubt. for years they also lied about recycling glass. We'd put the bottles in our recycling, or bring them in for deposite, and yet they'd still end up in the land fill for years. Then they finally scrapped glass bottles.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
the difference is that soft plastics are challenging since new plastic is so cheap. at least with batteries, the cost of manufacturing new batteries are already very expensive, so there’s a good chance recycled batteries could potentially be cheaper than having to mine for new materials
Thanks for this as it is interesting. Could you put on your list what is happening to vehicle to grid as that has a potential to provide a lot of storage capacity that would be very useful please?
If there aren't many batteries to recycle because they're being reused, or because they last longer, then I'd say that's a good thing. Reusing is always better than recycling.
10:10 - Well, it's good we have _that_ problem: we get more from every kilogram of raw materials we put into batteries. This only means that the industrial scale recyclers will come online a bit later.
Just like the input cost for recycling determines its viability, we can increase the input cost of mining with taxes to make mining unviable as compared to recycling.
Taxing mining doesn't make recycling more viable. It takes money from one group for what ever public purpose that are recipients. And it increases the cost to society as folks do something less efficient rather than more. If there are externalities that are being ignore, economic theory suggests that the system becomes more efficient because of appropriate taxation. But absent that connection, it just makes the system less efficient.
😄 you certainly have suggested a backwards way to go about it. However that would be an issue for a very long time. We can't get it out the ground quick enough.
In Lithium Ion Batteries Cobalt is actually the metal that is included in only very tiny amounts. What happens to the rest of the metal in the lab? If it's just dissolved in some acid, 99% recycling efficiency on Cobalt is good, but 0% on the other metals would be way worse than that.
Until like 5 minutes ago, there were no real incentive to recycle these batteries. Now, EV are there to stay, the incentive will only grow. For all the challenged mentioned, there are thousand of engineers that goes to sleep at night to prove us that there is a way.
I detect the intention of the writer to make the processes seem much more difficult and problematic than they actually are. With such pretense we could make any benign process seem insurmountably difficult.
Bottomline, the battery industry is still not fixed, we still don't have the perfect battery (and probably never will because each have a strengh and weakness, so likelly we will always have different types of batteries). So, only once the industry can settle on which of each different compositions we should "standardize" batteries, we will have a proper recycling. However, I must say that for all the Eco-green talk, asking companies to turn a profit from recycling is a little strong, Governments should subsidize recycling.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
A number of questions arise but we can leave it all for another day . Li and Mn will also be dissolved by the sulphuric acid , why ain't it mentioned? Ni and Cu probably won't be dissolved so much if in pure element form .
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster... But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
Reuse as static, say solar storage, is not always as easy as it sounds. They should do story on that. Anyway it just postpones, the need to dump or recycle.
'reuse' over recycle. An 80% ex car battery makes a great home battery storage system. LFP is safest in the lithium range, but Sodium-Ion and solid state are coming in.
Agree, but the original electrolyte should be replaced with one that favours deep cycling. Otherwise the battery will sulphate up very quickly since it is 20% gone already.
Well, not to be disagreeable but, spent fuel rod can also be recycled. 90% of the potential energy still remains. Some of the current reactors use spent fuel .
Simple answer: have an environmentally focused world that values survival and a better future over profit. In this case battery manufacturer's are mandated to recover their batteries materials no matter the cost. Meaning make batteries and processes where All the costs are factored in!
It's all about investment and innovation. If the global market or demand for electric goods go up more companies will invest in it and innovation to produce better ,cheaper batteries and finding better ways to recycle them will skyrocket.
Could it be possible that either the battery manufacturer or the vehicle manufacturer somehow retains ownership of the batteries at end of life in order that it's ACTUALLY recycled PROPERLY via one of these recycling plants ? And yes obviously there would be other issues requiring solutions ( handling/shipping and of course rediculus fees for the middle management ) ..... I say this for a couple of reasons , the green electric Utopia greenwash is constantly touted as the solution to climate change yet we know that is debatable ... Hence if the marketing department says evs are 95% recoverable then do so. Secondary is world supplies of these minerals/materials are not infinite , the current research in recovering these gives me hope that one day words and phrases like carbon free , zero emission and sustainable might actually be nearer to their realitys ..... Love from NZ😉🙃😎
Thanks for your thoughts - it will be intriguing to see how it all realizes. So far we really only have the example of the EU battery directive on legislation. 🔋 (🔗 environment.ec.europa.eu/news/new-law-more-sustainable-circular-and-safe-batteries-enters-force-2023-08-17_en)
Here in Ukraine we are buying lots of damaged(totaled) Tesla cars from US. Some are restored others are dismantled to parts. Batteries often reused as home batteries or rebuilt as battery packs for FPV drones sent to unwanted guests coming from the east.
Unwanted guests comming from the west. I found this comment funny, but sad at the same time.
@@vidpetrovic8907from the EAST!
@@vidpetrovic8907 East, not West
@@vidpetrovic8907 from the east.
@@vidpetrovic8907 No, from the east just as he said.
Interesting! If battery manufacturers were made financially responsible for the recycling then there would be more motivation to standardize batteries for the recycling process.
Except that the current 'free enterprise' corporate mentality despises standardization over proprietarization.
maybe in the future the manufactureres will be recycling their own batteries so it could be easy to recycle them. Ex. Tesla having a recycling plant. They can automate the human labor part since they have a few types of batteries and it can easily be automated. They wouldn't have to worry about so many different type of batteries.
I think that's where government is need as an intermediary to create policies that standardize batteries for recycling process as well as balance for future innovation.
Makes these expensive batteries even more expensive. Probably double the price 😆
I agree. Most likely raise the price of batteries, maybe not double. I think it's a question of our societal values. Value short-term production at low expense or a long-term sustainable approach at a larger expense in the short-term. I think government should be involved, because I don't think industry would self initialize standards.
I worked in chemical recycling for 30 years, rogue materials in your inputs can play havoc with the process and can be very difficult to detect.
We used shredders at the start of the process which worked very well until a drum of waste from say a car repair shop had a starter motor dropped in it and kiss goodbye to your shredder blades.
The recycling industry is very innovative, and I am sure when there are enough scrap batteries available then the process will be sorted.
We do not expect starter motors to mixed in with electric car batteries.
What part of starter motors breaks shredder blades? 😮
I have used several shredders for relatively soft material but they have low rpm and torque measurement on the motors so they stop instead of being damaged if there is some hard object that they can't chew.
@@skunkjobb Low torque? I'm perplexed about that part. Torque and hp are related, but a shredder seems like a high torque device.
@@3abxo390 probably the shaft and the bearings. those parts are usually made from hardened steel which can´t be shredded by the hardened steel shredder discs
I work in One of European battery recycling company and i can confirm that it’s quite a lot of a process :)
The Chinese do it the best
@@larryc1616 No, the Chinese TELL us that they do it best, which is different.😵💫
@martythemartian99 that would be everyone else. China just do not tell
@@larryc1616 True they keep a lot of secrets, but they do love to constantly tell us how great they are. You know... like the Americans do.
Which company? What you do there? What's your name? (It's super easy to say stuff on the internet.) Also, how many processes does it take to recycle a gasoline car engine?
The process shown here are not unlike the process to turn the ore that's mined into the original raw materials, that's something that rarely is talked about. the main reason this can be more expensive than mining is that the process are not in scale yet
And they won't be in scale for quite some time. Because there is more ore to go around than discarded batteries. And there will be more ore than waste for _a long time._ Economies of scale will always work in favor of making brand-new goods as opposed to recycling old ones.
Recycling can only be competitive when two conditions are met. Condition number one: recycling the material involved less expensive and complex steps than making new material from natural resources. Condition number two: the processes of recycling and producing material are similar enough that you can use much of the same refining equipment for both, even mixing scraps with raw materials in your batches.
Glass, steel, and aluminium are among the few materials that fulfill both criteria. Plastics, fine chemicals, and alkaline metals (the critical component of batteries) do not.
@@augustovasconcellos7173at the moment, worldwide there is almost 200X the amount of battery waste compared to battery production capacity. Even the very first generation electric cars are still basically untouched, not being recycled at all. As of now, less than 2% of electric car batteries get recycled, and less than 1% of all total electric car batteries in history have been recycled.
@@augustovasconcellos7173 this is when regulations requiring batteries to be recycled can tip the balance, even if the market by itself would favour mining.
@@augustovasconcellos7173another condition: recycling gets mandatory by law.. (here in Italy the producers of plastic have to pay for recycling it as well, at least the recyclable ones)
@@adrianthoroughgood1191 Agreed, we need regulations on two fronts: Disassembly procedures and put a cost on discarding batteries without recycling.
H2S is not sulfuric acid (So4), but hydrogen sulfide, which evolves when sulfuric acid (or sulfates) is reduced in low oxygen environments.
@@shadowmistress999 yeah, that is absolutely what he meant, but the list on the screen showed sulfuric acid as (H2S). Which is different, but yes can reduce into that. HF would need fluorine (which I suppose can be present in the black mass).
Thanks for spotting this! You're right, at 3:54 we wrote Sulphuric Acid (H2S). But we meant Hydrogen Sulfide (H2S). Apologies for the mistake.
@@DWPlanetA
@@DWPlanetA No worries at all. :)
@@DWPlanetA Back to the editing room!
I worked in R&D on this topic over 5 years. It should first be stated that Li ion batteries have been recycled from portable devices for many years using pyrometallurgy (smelting). The hydromet process described here is fairly conventional and nothing usual, those “hazards” are fairly common and manageable in industry. There are more chemically efficient methods that have been developed recently and you really need to be skilled in the art and read a lot. The main problem I heard was really the supply of batteries from eVs to drive the economics. Unlike a mine where the source of material is well defined, the source material for batteries must be sourced and I saw vertical integration and partnerships with manufacturers to source those batteries as important. There are many recycling companies battling it out right now. The dynamic nature of battery technology is also important, metal thrifting will be employed to lower costs and cheaper storage materials will be developed. This lowers the value of scrap. Most of the challenges lie in the economics and market, not technology.
Thanks
BS
❤
Can the lithium be recovered in pyrometallurgy? It seemed like in the video, he said lithium wasn't recovered.
@@AWildBard some of the lithium in the electrolyte is recovered, but what remains in the electrode particles is lost. I remember reading an older article that it is technically possible to recover the the lithium in smelting process, but not economically viable. Not sure if that holds today but it seems hard to do.
Thank you for sharing what the actual process really looks like. We need to figure out how to make batteries, that are designed for recycling. maybe make recycling easier and safer for the workers.
But recycling in general is a big step!
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Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
Here is a quite crazy idea: Develop und upscale it with constant government subsidies. In Germany, there are massive subsidies for coal, kerosine, I think even for the car industry.
That's a nice idea and I will get behind it however... You are assuming that it is possible to develop a commercially viable process for recycling, before we have a big problem with non recycled batteries and that might not be possible.... Or the process might end up being terrible for the environment...
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
A lot of the problems you mentioned are reduced when you take SMSs approach (the plant you showed footage of) and sell the plants to the manufacturer. Eg Mercedes has a base level of feedstock, deconstructing their own packs is standard, and they are users of the end product and only need to make a smaller profit on the process as it’s part of an integrated lifecycle with more stable economics.
Laws should mandate battery form factors just as we have for 12v. Similarly 12v batteries have a high recycling rate, we can do this for EV batteries. Making them a closed loop
I work at a new state of the art battery recycler. While I can't go into details this isn't close to new technology.
What is it called please?
The fact so many batteries are findong a second life and being reused as home battery storage is really good! Certainly the question/challenge is in having an industry ready to recycle those batteries when they inevatibly need to be recycled.
This may be good for the environment but when they sell you a battery for your home, they don't tell you it's in fact a used battery, they still sell it as a new one for thousands of dollars. This can be considered a scam.
Dw: how are we going to recycle all these batteries.
Also dw: there are not that many batteries around to make large scale recycling viable.
Battery manufacturing and recycling standards and policy should be implemented by the central governments across the world. It will make setting up of battery manufacturing, R&D and recycling easy for any company in the country
Li-cycle is the main battery recycling company in the U.S.A. and in Canada. It's only going to get better. Remember it's not just for cars, it's all the battery's in your Amazon products and your phones and more. Cars will be the main source in 5 year. So I'm investing in the stock now.
Let’s hope they don’t run dry like many in the field.
At least someone is being honest about the challenges.
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Regarding the basic economics.
No, it's not about "how much do you pay when you acquire the material" (8:10)
At least not for the overall profitability of recycling. You only pay a lot if other recycling companies are profiting from it. If there is no one who can make use of the old batteries, the price is zero or negative (cost for the waste). Only if the recycling process itself (without the price of the old batteries) is more expensive than the market value of the metals, then there will be no one who would like to recycle it.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
I hope there is more emphasis placed on repurposing used batteries. There are still new lithium battery chemistries that may soon be marketed. One includes sulfur.
H2S is a gas-hydrogen sulfide. There was a typing error at 3:54; it’s not sulfuric acid, which is H2SO4. It’s also true that recyclers can be quite secretive in many ways; it’s not only about their patented methodology but also about the environmental harms, even with all the certification policies in place.
You're right, at 3:54 we wrote Sulphuric Acid (H2S). But we meant Hydrogen Sulfide (H2S). Apologies for the mistake.
So, from my humble perspective of a bachelors mechanical engineering student, the first logical step for me would be normalization- manufactures should agree on the sizes of the individual batteries, so the robots can be programmed and dismantle them- that would cut out the expensive manual labour. And then maybe, but ofcourse, I don't know how much competetive they want to be, they should agree on which types of the battery fillings to use. I feel like if there will be just few simillar types, that this challenge can be overcome too. But again, I am writing this here just because norms at my field usually do a pretty good job at lowering the cost and effort of designing, manufacturing and selling certain parts....
1:46 blackmass 8:43 many battery chemistries 10:12 old EV batteries being used in second-life applications,👍 delaying need for recycling
Absolutely - I'd love to have a set of those used Li batteries for our stand-alone solar system!
Yeah, if the batteries are lasting longer and being used, that shoudln't be considered a problem, that is actually good news.
Alright, who paid you to post this? Like there's no way Vox uploads same thing within the same minute.
is this a coincidence
@@samuel-oh7qg I think more like just another checkmark on the agenda before the annual illuminati meeting.
an even CNA insider post the same theme in the same minute
The German government does and It's pretty clear they made it a few weeks ago.
The Democrats
Thanks for talking about the stuff others do not.
I'm tired of one side saying renewables and batteries won't work and the other side saying it's the perfect solution.
I just want the real story.
This is a relatively new industry, and it's only just ramping up as lots of different vehicle manufacturers are moving from petrol to electric vehicles, and same as with any other new technology that came before, it needs to be standardized
Дякую за сюжет. Дуже актуальна тема.
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In my opinion, profitability should not be the determining factor. When a company produces something, it has a responsibility to the environment to ensure its products can be recycled, thereby preventing environmental harm. I believe we humans need to adopt a different mindset: we must stop doing things without considering the consequences and then dealing with the problems later. This way, we avoid situations where 'it is not profitable to…', as profitability should not even be a topic of concern. Inevitably, we end up questioning the value of the environment or life itself, which should never be the case.
If not for the profit what will be the incentive?
You should also discuss the relative challenges for mining and separating/purifying the materials. Recycling is challenging but is mining a challenge as well? Even if it is challenging, it appears all the technically issues are solved since it is done on a daily basis already. The one telling comment was that if you get the material for free, you can make lots of profit. If that is the case, it is economically feasible. The cost of the material can be settled by the market. The cost of disposal is either free to dispose of the battery or you potentially get some money for the used battery. No matter how you cut it, it is way better than dumping tons of CO2, toxins and carcinogens into the atmosphere. I would also like to hear what the carbon footprint of recycling is compared to mining.
In the UK, companies have regulatory pressure to bring down their Carbon Dioxide Equivalent emissions. They would be incentives to use these kinds of processing plants, and usually, you'd pay for commercial waste to be disposed of. So there's potential here for when/if plants were to become more common of companies to benefit and maybe give the batteries for free.
Excellent video.
At some point, it might be best to have some standardized battery that is made from the beginning to be more easily recycled.
But that is really not likely at this time. Other battery chemistries are sulfur batteries and sodium batteries.
We have this video that you would want to see! 👇
🧂 "How salt and sand could replace lithium batteries"
📺 ua-cam.com/video/-vobMl5ldOs/v-deo.html
Enjoyed the video again, so well done.
If you follow the maxim of reduce, reuse and only last recycle, then it's good EV batteries are lasting longer and then being repurposed as home batteries.
I'm hopeful the issues covered will be solved over time. Eventually we'll be driving a lot of EVs, so that is still a lot of material.
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10:11 A good thing for both consumers and giving the battery recycling industry more time to improve processes en route to a circular supply chain.
Hello from Los Angeles California. I lived all my life in Los Angeles California, and in the 1980's the Smog was so thick it filtered the Sun. The smog blocked the Sun so much the winter's in Los Angeles California was so cold between 36° to 55° Fahrenheit nights dropping to 33° Fahrenheit
I couldn't see mountain ranges from where I live 4.5 miles away. Unless it was windy and smog cleared. Now the air is so clear you can see cracks and riges, on the rock walls.
It uses to rain 🌧 none stop for 7 months, and the summers never exceeded 90° Fahrenheit. Due to Sun being filtered from smog I also didn't need shades, for my eyes. Now 🌡 are 110° Fahrenheit for excess of 1.5 months with 5 days in the roll Temps exceeding 116° and 1 day at 120° to 126° depending on fire conditions radiating heat.
Air clean enough, and it will not get any cleaner with only Electric Vehicle's (EV's)
Now to the reason why Environmental green agenda causes Drought Conditions. In 2010- 2013 there were Solar Mirror s installed to project solar arrays to a Tower with mirrors projected downward to under ground reservoir water sources. To generate steam, and generate Electricity.
The temperatures 🌡 causes the atmosphere to close to 5,000° and every time birds fly thru become instantly baked and fall.
In the 1980's the Jetstream used travel across California in to Nevada, Arizona, New Mexico, Texas, and so on to Florida. Due to the Mirrors the Atmospheric High Pressure. Has pushed the Jetstream away from Southern California to North to Washington, and or Canada 🇨🇦 . This cause along with getting rid of Smog cause higher temperatures and Drought Conditions. You couldn't pay me $10,000,000 per hour to sit, promote, sell, let alone buy any Electric Vehicle's (EV's).
If you look up StachD Training channel, on his video titled Lithium Largest Ex plo ding EV Recycling ♻️ Center in Missouri. There were 4 Recycling ♻️ Centers in the United States. Now there are 2 Recycling ♻️ Centers, and none are in the State of California. Due to Environmental Impact, which the video shows Fire Authorities spray granulated elements of the Lithium-Ion Batteries 🔋 Packs, into creeks, rivers, and lake anfmd underground well resources. Not even boiling helps, and fish hacmve died in those water ways. Sure clean the Air while you Pollute the water. In April 2024 the 1st Recycling ♻️ Centers in Phoenix Arizona location burned down, and dousing water to keep cool prenting spread of fires 🔥 have caused Drought Conditions. @truebrit3670 Look it up
StasheD Training channel
Missouri Recycling Center ♻️ Ex Plod ing can't spell this out. Fish died wells for water is no good anymore, and became Acidic
These are facts.
Mirrors in Mojave Desert Modified where Jetstream away from
Southern California.
The so called green agenda is to keep there pockets full or bank accounts.
Great content! Awesome breakdown! Amazing enthusiasm from Kai Steinecke!
If there aren't that many batteries to recycle yet, and the materials aren't that expensive, that's actually sort of good news, means there is more time to spend on perfecting the recycling technology, and we aren't anywhere close to hitting the limits of how many EVs can be made. A lot of people in the past claimed that there isn't such and such material to transform all cars to electric, for example. Whether or not that is true, we are clearly not yet hitting those limits, as the materials are still so cheap as to not make recycling that profitable.
The "cheap" materials is a reason for the high costs of EV batteries - which could become more costly. M
Remove 95% of the impurities or get product that is 95% pure? It's a big difference-- curious to know! Also, would love to see their papers in the description!
Thank you. suprised to know there is only chemical process of getting the basic elements back from the batteries.
I think they said that's true for the lab and to get great results with low energy usage. Industrial scale processes may use more heat and energy and less chemicals.
The problem is: solvents and materials used in the recycling process also need to be recycled. Well initially there is a nice concentrate sulfuric acid but after the process it is dirty and diluted. What to do with it ? To recycle at the place or neutralize with other materials, e.g. limestone and take to landfill behind a factory ( ? ). And don't forget about water which such factories use in large quantities. It also need to be recycled. To recycle water filters are needed. These filters after some time need to be recycled. See where this is going ? To recycle one thing it is needed to recycle six other things. It will be very expensive. Or there could be the other way: all wasted materials dropped to landfills and in waste waters.
When it comes to recycling batteries, we dont do it because of the environment, we do it because of limited amount of materials
Its all about business: its more ecological to use rechargable batteries for 10-15 years, but using active balancers to improve their durability, but not to throw them after 2-5 years of expluatation and then recycle.
Second life batteries are the most important in my opinion. Reuse rather than recycle
Many thanks for your video. I just realised that recycling used-battery is not so easy on the commercial scale including the feedstock of used battery for raw material. Also the profit is too small... 😒
Glad it was helpful!✨
The biggest differnce in price for battery materials is one that the consumers of these ressources, i.e. battery producers, don't really like to talk about.
Materials recovery and battery recycling are, at least for the time being, developed and performed by highly skilled personnel in high-income regions.
Mining of raw materials depends heavily on EXPLOITATION, not only of the Earth but also of the workers doing it.
This, besides the technical challenges of recycling, is why mining is so profitable in comparison.
Not sure how man individuals are get exploited no doubt some but lol.
Scale you don't have enough volume to recycle on any scale.
This was very informative and helpful in understanding some of the byproducts and risks of Electric Vehicles. Well done.
There is so much activity happening in the battery recycling space, so companies are limiting what information they release to prevent competitors from taking their ideas. Universities are looking for industrial sponsors so they are more open in getting the information about their process out there.
That or the recycling efforts are absolutely worse than acquiring new resources.
Answer is obvious - STANDARDIZE. Lets begin with clearly labeling battery cells of what is inside them and in what ratios. In a decade or two we can pick a battery chemistry that is good enough for most use cases, declare is as the only acceptable battery chemistry and optimize our recycling processes for it. Should work fine.
That is one of the goals of the EU standard for battery 'passports'; to ensure each cell is labelled (most likely with a QR code) so that the origin and chemistry can be read at end of life.
Well that’s good news there aren’t that much batteries to recycle in a first place. Also apart from material recycling, using it as a power wall storage may also be considered as a recycling. But it’s much easier and more beneficial so let’s just keep that also in mind.
Fascinating. 2nd use is probably more important than recycling right now.
As long as the EU allows one-way vapes and their lithium ion batteries being thrown away (and not recycled), they better come down from their high moral horse, keep their mouth shut and don't whine about percentages of recycled batteries.
yeah that is just as bad. It just shows you how cheap it is to make these batteries and how expensive it would be to try to recycle them.
rmember the 3 R's.
Reduce
Reuse
Recycle
Before Recycling we should think about Reducing using less batteries, better technologies and longer lifespans.
Before Recycling we should also think about Reusing, use the old batteries for other purposes such as toys, grid storage, solar arrays and others.
After all this then we can talk about Recycling.
To be fair I think it makes much more sense to give car batteries a second life as grid storage as the performance requirements are lower, like obviously they will then come to end of life there and then actual recycling makes sense, and there will be some cells that wont meet the grade for a second life also.
insightful.
3:52 H₂S is not sulfuric acid but hydrogen sulfide. In addition, numbers in chemical formulae should be subscript.
I'm no battery scientist but why do we shred and mix everything down to powder form and then find ways to separate. Is it like impossible to separate cathode and anode? Just asking. Can't we just charge the battery 100% and recover Lithium Cathode? Idk I think physical separation might be expensive because of human intervention but it seems to be easier option to me.
Graphite can't recycled and is classified as finite material. Graphite is pretty complex. Natural graphite can vary much in it's quality. Synthetic graphite is better but dirty and energy demanding to make. Petcoke, tar and slack are blended together in steam heated blenders and during high temperatures and high currencies this plastic mass is turned into graphite. Right now there's no market for recycled lithium carbonate, It's thrown away like waste
So how does recycling compare to mining? Surely to extract high purity metals from ore is even more difficult
Mining is much much easier and cheaper. And well established.
@@philbiker3 what makes it easier and cheaper? You probably also have to dissolve the minerals and purify then in some way
@@Netherlands031 It depends on so many factors and can be different from mine to mine and recycling center to recycling center; and different materials are easier or harder to recycle. Steel is super easy and cheap to recycle, so is aluminum. Both of those metals are recycled all over the world super efficiently because it's cheaper and easier to recycle than it is to mine and refine. This video we are commenting on explains how difficult all these specific materials from batteries are to recycle. They're not like the steel and aluminum that can just be melted down. The biggest reason that it's easier and cheaper to mine is that the industrial infrastructure is already in place at scale and well understood. Nothing new has to be built, it's already in use all over the world. Perhaps in the future when there are more batteries to recycle economies of scale will make it cheaper and easier to recycle these battery components.
@@Netherlands031The massive quantity being mined makes it cheap
@@Netherlands031 The mines produce streams that have a more consistent impurity profile. Also, no one is expecting mines to recover 99 percent of the metal in the ore, if it is not profitable. Practical recycling would be roughly separate the components in the black mass and take the most valuable stream back into the plants that refine the ore at the right spot. You probably wouldn't even remove the acid, since the same acids are probably used in the refining process.
This is early days in battery recycling. Every new industrial process had its teething problems. Even at its present state, only paper can be more effectively recycled than batteries. That certainly does't apply to all kinds of plastic, we all collect and deposit in recycling bins.
As for recyclers paying for old batteries, the EU already has regulatory solutions in other areas: manufacturers are responsible for recycling, or risk large fines. Some might even _pay_ for recycling of their old batteries.
Sometimes not everything can be left to market and speculators who operate there.
Any recycling is driven by economics: if the recycled material is more expensive than the fresh material, it's not likely to be adopted ( unless it's a PR stunt, like plastic recycling)
This is crazy. It's like we are trying to fix a problem, but in the process of fixing it we generate another problem. And the cycle continues.
The Achilles' heel of lots of potentially revolutionary new tech: going from the lab proof-of-concept to sustainable, scalable and economically viable process or product.
My understanding is that they try not to separate the lithoum from the nickle, manganese and cobalt, jusr extract the carbin out and then try to market the resulting blend for use in similar technologies of batteeies or ti dilute it with fresh mayerial ti meet the blends needed for newer bayteey technologies that use different mixes. Of course there are other technologies that simply use blends of different elements all together such as the LiFePo batteeies popular with Chinese EV msnufacturers and the numerous upcoming technologies which have already showed in some production EV's such as sodium ion and solid state. Basically with the rapidly changing technologies, sure you could recycle the mayerials from a lithium ion battery but you may not have a market to sell what you teclaimed to once you've reclaimed it.
And to those who say we recycle lead acid batteries effectively as an argument for recycling EV batteries, look at how we do so, we dump the electrolyte into a tank, wash and disassemble the plates and the container, file down the plates, replacing them if they can no longer be refurbished by filing them down, inspect and patch the case, replacing it if it's too damaged, reassemble, test the electrolyte, diluting with new electrolyte if there are too much impurities and pour the electrolytes back into the battery. The recycling simply isn't very sophisticated, it's not cradle to grave recycling and it's labour intensive. The recycling of lead acid batteries is not a metric that argues for recycling the batteeies in EV's and are only practical because lead acid battery technologies have not changed significantly in over a century.
The Companies making money from manufacturing the EV batteries. Should be the ones that have the Companies that recycle the EV batteries
Maybe recycling should have been figured out , before millions of EV’s were produced. Ya think? 🤔
Good reporting👍🏻
"Low energy " - how much energy is necessary to make sulfuric acid?
The even more important question is how much energy does it take to recycle sulfuric acid. Creating brand new sulfuric acid doesn't require a lot of energy since there is energy available in burning sulfur. In addition, processing H2S recovered from desulfurization is a burning process. But recycling acid by burning it to break it back down to SO2 requires an external heat source, like using natural gas to evaporate the water.
Sulfuric acid is one of the most produced commodity chemicals on the planet. The production of it is highly optimized. You typically start from elemental S and react it with O2 which produces lots of heat, so energy input should be relatively low. For a battery recycling process that uses it there are likely ways to purify the solvent at some point, and even recover some from the sulfur containing of-gases to make more Sulfuric acid.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
@@jpcool95480yeah and sulphur grows on trees
When I see images of old batteries being shredded I always think the same, ¿Wouldn't be better to disasemble it piece by piece? I mean, every piece is made of separated elements, why shred the battery as a whole, when you could treat each of the separated pieces? A lot of energy was used in separate those elements to make those different parts and components during the fabrication process, why mix all of that together again, just to separate the elements again shortly after. I can't believe that it's cheaper this way, to be honest... 🤔
Safety issues, time, cost, energy consumed during the process. Have you ever dismantled a large battery? It's not ment to come apart 😂 it's hard work and potentially dangerous
You should try using the exhaust gases, which contain a lot of energy, for other energy intensive processes.
Interesting. It might make more sense for companies like Tesla to recycle Tesla batteries. They are by far the largest manufacturers of EVs, and they know exactly the chemical composition and physical structure of their own batteries. They could even make them more recycling-friendly.
The problem with recycling has always been that, in most cases, it cost more than buying new.
Great video, thanx for the insights!
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Thank you for that sanitised/patronising statement of the bloody obvious.
What was clear was that if the recycler got the batteries for free they made a lot of money. That's good news as it means there is a instant market for an old and dead battery so people will cash the battery in rather than dump them. Maybe the recycling of batteries will just happen naturally and not require massive Government intervention / subsidies etc etc.
Secrets are why we're still in the dark ages.
Dear all, please read about Jadar mine and Rio Tinto's plan to use around 1-3 olympic pools of concentrated sulphuric acid (H2SO4) for Jadarite (ore that contains lithium) refinement.
An interesting fact, the formula of Jadarite is similar to Kryptonite 😁
Jadar area is located in Western Serbia, and is near Drina river (Drina is a part of Danube watershed). And Jadar area has one of the most fertile soils in Serbia.
Battery recycling is not an issue. We have been doing it since we started making lithium ion cells. The process can get better but it’s pretty good now.
It's cheaper to mine at the moment, I should think. Luckily, batteries seem to have very long lives, and EV batteries have a full life after their use in their original role (in static applications).
Except China has almost monopoly on the mining. Recent events have told how much danger there is in becoming dependent on another country for your energy needs. And there are a lot of alternatives for static applications, but not for vehicles
@@itsmegiorgio I see CATL has announced an LFP battery which is guaranteed for 1.24 million miles. So even lees need for recycling.
@@dogsbodyish8403 companies make all sorts of announcements. Not necessarily that will be successful. We can't plan on the assumption that will even be commercialised.
That would be like divesting from renewables while we wait for nuclear fusion
@@itsmegiorgio CATL are the biggest and most respected supplier of EV car batteries, and their track record for living up to their claims is second to none. You should consult the Electric Viking for more info, but 400k miles is already becoming commonplace anyway, using existing batteries (which have obviously been around for quite a while, so aren't exactly anything new).
@@dogsbodyish8403 that is really good and progress of any kind is always welcome, but I don't think that takes away anything from the fact that anything we produce should be recyclable, even after many reuses and how many miles you squeeze out of them.
We're still dealing with finite resources and we've all seen how not taking that into consideration is going
We can't even recycle sorted plastics efficiently. I am not holding my breath on battery recycling coming anywhere near economical viability.
No doubt. for years they also lied about recycling glass. We'd put the bottles in our recycling, or bring them in for deposite, and yet they'd still end up in the land fill for years. Then they finally scrapped glass bottles.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
the difference is that soft plastics are challenging since new plastic is so cheap. at least with batteries, the cost of manufacturing new batteries are already very expensive, so there’s a good chance recycled batteries could potentially be cheaper than having to mine for new materials
Thanks for this as it is interesting.
Could you put on your list what is happening to vehicle to grid as that has a potential to provide a lot of storage capacity that would be very useful please?
If there aren't many batteries to recycle because they're being reused, or because they last longer, then I'd say that's a good thing.
Reusing is always better than recycling.
10:10 - Well, it's good we have _that_ problem: we get more from every kilogram of raw materials we put into batteries. This only means that the industrial scale recyclers will come online a bit later.
I'd be happy to "recycle" any "free" EV batteries for my Ebike and solar power system without having to use any toxic chemicals to process it.
What do we do when it's no longer good for your bike or solar power system?
Just like the input cost for recycling determines its viability, we can increase the input cost of mining with taxes to make mining unviable as compared to recycling.
Taxing mining doesn't make recycling more viable. It takes money from one group for what ever public purpose that are recipients. And it increases the cost to society as folks do something less efficient rather than more. If there are externalities that are being ignore, economic theory suggests that the system becomes more efficient because of appropriate taxation. But absent that connection, it just makes the system less efficient.
😄 you certainly have suggested a backwards way to go about it. However that would be an issue for a very long time.
We can't get it out the ground quick enough.
Why not use AI robots to take apart different types of batteries?
Informative Video. Keep up the good work
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In Lithium Ion Batteries Cobalt is actually the metal that is included in only very tiny amounts. What happens to the rest of the metal in the lab? If it's just dissolved in some acid, 99% recycling efficiency on Cobalt is good, but 0% on the other metals would be way worse than that.
Black Mass is a really good name for a metal band btw
Until like 5 minutes ago, there were no real incentive to recycle these batteries.
Now, EV are there to stay, the incentive will only grow.
For all the challenged mentioned, there are thousand of engineers that goes to sleep at night to prove us that there is a way.
I think it's worth doing, profitable or not.
The taxpayers can always pick up the tab for the excess costs! They do for everything else so why not!
I detect the intention of the writer to make the processes seem much more difficult and problematic than they actually are. With such pretense we could make any benign process seem insurmountably difficult.
Bottomline, the battery industry is still not fixed, we still don't have the perfect battery (and probably never will because each have a strengh and weakness, so likelly we will always have different types of batteries). So, only once the industry can settle on which of each different compositions we should "standardize" batteries, we will have a proper recycling. However, I must say that for all the Eco-green talk, asking companies to turn a profit from recycling is a little strong, Governments should subsidize recycling.
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
Battery manufactures should pay for all this to happen so margins aren’t so small
A number of questions arise but we can leave it all for another day . Li and Mn will also be dissolved by the sulphuric acid , why ain't it mentioned? Ni and Cu probably won't be dissolved so much if in pure element form .
Have you heard that EU and Germany plan to mine lithium reserves out of Serbia? They partnered up with Rio Tinto to dig out lithium reserves in Serbia, and thus, cause ecoligical disaster...
But no one cares, because Serbia is a cesspool of Europe, not enough woke for Europe 🎉
Reuse as static, say solar storage, is not always as easy as it sounds. They should do story on that. Anyway it just postpones, the need to dump or recycle.
'reuse' over recycle. An 80% ex car battery makes a great home battery storage system. LFP is safest in the lithium range, but Sodium-Ion and solid state are coming in.
Agree, but the original electrolyte should be replaced with one that favours deep cycling. Otherwise the battery will sulphate up very quickly since it is 20% gone already.
Sodium will not be suitable for EV's because of it low energy content and higher weight.
Focusing on recycling and ignoring the reduction and reusage of products is counterproductive AF.
Well, not to be disagreeable but, spent fuel rod can also be recycled. 90% of the potential energy still remains. Some of the current reactors use spent fuel .
Simple answer: have an environmentally focused world that values survival and a better future over profit. In this case battery manufacturer's are mandated to recover their batteries materials no matter the cost. Meaning make batteries and processes where All the costs are factored in!
that was the case the batteries would be so expensive to the consumer that no one would buy them.
@@funnycatvideos5490 I love a dead world for somebody else profit :)
It's all about investment and innovation.
If the global market or demand for electric goods go up more companies will invest in it and innovation to produce better ,cheaper batteries and finding better ways to recycle them will skyrocket.
The leader of this team is Herr Solvent.
Could it be possible that either the battery manufacturer or the vehicle manufacturer somehow retains ownership of the batteries at end of life in order that it's ACTUALLY recycled PROPERLY via one of these recycling plants ? And yes obviously there would be other issues requiring solutions ( handling/shipping and of course rediculus fees for the middle management ) ..... I say this for a couple of reasons , the green electric Utopia greenwash is constantly touted as the solution to climate change yet we know that is debatable ... Hence if the marketing department says evs are 95% recoverable then do so. Secondary is world supplies of these minerals/materials are not infinite , the current research in recovering these gives me hope that one day words and phrases like carbon free , zero emission and sustainable might actually be nearer to their realitys ..... Love from NZ😉🙃😎
Thanks for your thoughts - it will be intriguing to see how it all realizes. So far we really only have the example of the EU battery directive on legislation. 🔋 (🔗 environment.ec.europa.eu/news/new-law-more-sustainable-circular-and-safe-batteries-enters-force-2023-08-17_en)
It very easy to solve. Goverment implement laws that force you to do it if posible and problem solve. Recycling is always like this.
I'm hearing a lot of chemicals that also are used/present in the oil and gas extraction/production