The easiest way to cut steel - Machine build DIY
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- Опубліковано 28 січ 2025
- Today we're gonna make metal cutting chop saw.
I tried to use relatively simple and available tools to show you that you can do interesting things without super expensive equipment.
I decided to build this saw for several reasons.
1. Swivel arm with blade instead of swivel vice. It is very helpful with long elements.
2. Thanks to the brushless, low-speed motor and lack of modes, the machine is much quieter than store machines.
3. I bought the engine a long time ago, just like the shaft, and I wanted to use it.
4. Cutting is much faster than on a band saw or angle grinder.
5. I had a lot of steel that I wanted to use to avoid unnecessary costs.
• Homemade Chop Saw / Ba... - Homemade Chop Saw / Band Saw VISE [PLANS]
• Restoration - Circular... - Restoration - Circular saw shaft
Check out the other tools that I made and used in this video :)
ua-cam.com/video/H_9sknr-DhM/v-deo.html - Homemade Chop Saw / Band Saw VISE [PLANS]
ua-cam.com/video/JtMVDqxjHKw/v-deo.html - Hydraulic Vise UPGRADE 2.0 - Hydraulic Pneumatic Pump
ua-cam.com/video/7BANZRdqFvU-/v-deo.html Making The Hydraulic VISE DIY [Plans]
ua-cam.com/video/_Yc3k887VTg/v-deo.html - ELECTROMAGNETIC Drill Press Stand [PLANS]
ua-cam.com/video/2rB59KaMjaQ/v-deo.html - ua-cam.com/video/2rB59KaMjaQ/v-deo.html
When you buy this blade?can you give me a link for i want buy this blade..
@@mohdhisyam905 ebay ada tapi mahal. pakai ah chong punya buatan 3btg paip mata dah juling..
How to cut metal like butter... proceeds to cut metal with angle grinder like butter even after the saw was done lol... this is excellent I'm just playing. What kind of blade is that? And where do you get motor? Thank you
@@bumstudios8817 school
Ches splroies
But
Finally someone who just gets the build done no “ hi guys “ crap. Bloody Brilliant keep it up.
Hi
Indeed! Thumbs up on this comment.
Yes indeed
So far *I haven't seen a single thing you've built that has disappointed me* so, I'll say it again: *WELL DONE*
Thank you very much! :)
@@MadeinPolandChannel Where did you get blade from?I tried ebay but yea-50˘item-80$shipping to EU -no ty !!!1400 rpm motor?
Congratulations
You have a huge imagination
So skill
You do good job
Do you store your differents projects plans et need material on web??
@@MadeinPolandChannel witam fajny projekt mam jedno pytanie jakie obroty i moc silnika. Czy standardowe 1450 obrotów.
Made in Poland : if you take order, I would like to order you make one for me?
Dziękuję, że promujesz Polskę. Bardzo dziękuję
W dobie urządzeń z plastiku i blaszanych wytłoczek miło popatrzeć na solidną rzemieślniczą robotę. Wielki szacunek!
This has to be one of the top saw builds I have seen!! This is a high end, expensive, dream saw that people would drool over from some well known company
Agreed
What’s funny is every time I thought you were done, you would add something else and made it even better. Incredible job!
Mate I'm gunna have to say... "You are the man"
Very well executed and probably more solid than any equivalent factory made one available!
Yea, he sure did !
Just asmr of excellent metallurgy, no pointless talking. I appreciate it very much. Also props for not using lethe, lately everyone who has one has to flex it.
Many will say "why not just buy one?". Well, they'll end up keep buying one after another. Building it like you did will last a whole lot longer than any one sold at the store. I built a wood mill instead of buying one. Built it 15 years ago and still works like a charm. I love the detail you put into this project and keeping safety a factor.
This guy is a genius and I as a home handyman are in awe of how easy he made it look, when I know that I could not duplicate, I wish I could. Engineering Masterclass.
Como faço para comprar uma marquinha dessa??
Hahah I love how the machine is not completely finished ,yet you're using it to make parts for itself haha amazing!!
I thought the same it was great
You know that its gonna be a good machine if it already works half way throught the build 😂
Thanks!
Zajebista piła, szacun dla ciebie bo masz pomysł i go realizujesz, a poza tym fajnie się ogląda jak ktoś w Polsce potrafi zrobić naprawdę coś z niczego a nie tylko na discovery są fachowcy
Really nice build. Reminds me of when tools were built for purpose and longevity. This should last for many many years. Love it 👍
They are heirlooms ;)
The Amazing thing about everything you have made is it's all built like a tank and will last for ever, unlike anything you would buy in a store. Plus you can look at it with pride knowing you made it.
True
And it doesn’t carry the C word CHINA !
@@vinniemartin3682 NO MORE CHINA PRODUCTS
I must have seen this half a dozen times in the last year? Still straight forward and accurate as last time I watched. Nice one son.
I love how you started using it to make itself.
AI creations of the future!
That was a satisfying moment!
allothernamesbutthis bold flex but ok.
Humans are the sex organs of machines.
In the beginning I was thinking “ why not buy the saw from Evolution, if you are buying the blade” at the end I realised that this is way better than the evolution saw. Fantastic work as usual !
super wykonane dzieło można pozazdrościć pomysłu i wykonania, trzymaj tak dalej niech moc będzie z tobą
Hands up if you have watched this video more than once!
Much praise offered for wearing protective gear. Great stuff.
I really like the the extra effort for protective covers! Really nice job!!
I like the booty clapping music
I second your comment and point about extra effort for protective covers!
I agree
I can't tell you how deeply satisfying it is to watch people who know exactly what they're doing 🤗!
Inspirational. 'Can do' attitude, simple tools, knows how to use them to maximum benefit. Bangs it out, cleans up the edges, accounts for adjustments, real skill. Excellent DIY. Creating real value with raw materials to make a tool. New tool helps next project. Real progress. Sets a good example for the ones who want to learn. Subscribed.
Spontaneous Intelligence. Simply flows from the mind. And equally great all round skill-set. That's it.
Excellent tool, I personally would be very proud to own that after building it. amazing job!!!
Very well done man
I'd be very proud to have it in my shop no matter who built it. GREAT WORK!!!!!!
@@mathewmolk2089 uy
Absolute talent. True master of his craft. Love and respect from New York , stay safe and healthy. We are all family .
This tool was well done. The safety features were very professional. Yes it does cut steel like butter.
Indeed it does cut right now, but how many cuts you can do with that disk before servicing it and how much costs that disk?
@@billadmond9450 the blade is around 120$ us. It'll last around 1k cuts as long as you are being gentle and not forcing the blade to cut.
@@robertstorms6203 LOL 1k cuts, is that on 1-2-3-4 mm profiles, full 20-30mm bar, middle steel, hard steel, the blade never loose a teeth? LOL
Cool its good to see someone building there tool's instead of buying the junk that these stores sale today keep up the good work
That's what I call great craftmenship I need one of those.
I love how he uses the machine to finish building the machine.
Wicked Designs That might actually answer the age old question Who was here first the chicken or the egg
@@Cola64 And what is the answer, what WAS first???
My fav part
I did notice that too hahaa ....yea it turned out perfect! 😃
That's how skynet started
You're empowering so many people! Blessings 🙏
I'm glad I watched this whole thing! I was about to comment that I have an Evolution saw that I bought for like $250 - $300. I am very jealous now! Brilliant making the saw motor swivel!
Your level of skill is very impressive. Amazing job, from simple tools!
absolutely amazing build!! it's been a rare thing lately but you made me smile sitting here watching this thing being built. Just awesome job!!
Beautiful piece of equipment! You simply can’t buy this quality and performance anymore! Good job
You're a grandmaster, you have no idea how highly you're rated here. One Russian commented that such equipment as your workshop does not have his specialized company. Bravo, your mind, your head is power. I'm a little sorry just because some of your solutions require such instrumentation that it's impossible to copy them. However, I already have this saw on the wallpaper so far I have used abrasive discs, your solution is excellent. I greet and wish you successful inspiration. you're probably one of the most technologically advanced thinkers here. I'll keep an eye on your exploits. I'm proud of you, even though you could be my grandson.
Jesteś arcymistrzem, nawet nie masz pojęcia jak bardzo wysoko jesteś tu oceniany. Pewien Rusek skomentował, że takiego wyposażenia, jak Twój warsztat nie posiada jego specjalistyczne przedsiębiorstwo. Brawo, Twoja myśl, Twoja głowa to potęga. Trochę mi przykro tylko z tego powodu, że pewne Twoje rozwiązania wymagają takiego oprzyrządowania, że nie sposób ich skopiować. Jednak tę piłę mam już na tapecie dotychczas używałem tarcz ściernych, Twoje rozwiązanie jest znakomite. Pozdrawiam i życzę udanych inspiracji. jesteś tu chyba jednym z najbardziej zaawansowanych technologicznie myśliciele. Będę pilnie śledził Twoje wyczyny, jestem z Ciebie dumny, choć mógłbyś być moim wnuczkiem.
I want you to know how much I enjoy your builds. I am impressed by the planning, effort and consideration that apparently goes into each of your builds. You have built a reputation that you should be proud of! Thank you!
I can't think of a single person I know who wouldn't want a 9" metal cutting blade on wheels. Beautiful work.
That's 12 inch minimum
Lets vote???
@@SergeiArkadjevich You were closer than me, zoomed in and its 14". Nice!
Jak zwykle perfekcja w każdym calu. ! ☺
Aż jestem zazdrosny o taki talent i fachowość
Incredible design forethought throughout the entire build. Very professionally done ✅
Man, you have hands of gold, your work is priceless! Well done !!
WOW! With this quality of fabrication, I would say I'm confident now to buy "Made in Poland".
In my town in polan there is a biggest bearing factory in the world and by the way the town is realy small and not popular its name is Kraśnik fabryczny
Napoleon Sienes Polish always have made quality stuff. I think the kidding in the US is good natured because we know their stuff is good.
Like Germans stuff is good quality but always over engineered.
Finally someone other than China,making a product 20,000 times better! Make and sell more.
Or just tell evolution to make beafier saws.
I would buy this man's product in a heartbeat very well made cool videos!! Excellent job excellent safety built in cannot say enough good well done. And to make it even more fun 50% of my family is Polish.
Very good.
Get two!!
Super robota. Dobrze widzieć ludzi którzy wiedzą robią.
Świetny fachowiec, świetny film, bez zbędnego przeciągania czasu, same konkrety. Obejrzałem w sumie kilka razy.
He used more metal for the chip collector drawer, than most manufacturers use for whole chopsaw. :) 👍 nice build!
Truly , one of the best DIY builds I have ever seen . Great work brother ! ....
Молодец! Хорошая работа и отличный станок получился👍🏼👍🏼👍🏼👍🏼
Sebastian - Made in Poland: Спасибо.
где бы у нас, такие пилные диски купить.
@@алексейНикич тоже ненашел их
@@алексейНикич 220 volt ru
@@алексейНикич японские диски, ну цены соотвественно от 7до 17к
Ah yes, craftsmanship, there is such a beauty to it. I’ve seen a lot of build videos, but this is easily one of the most impressive (and one that is beyond my skill set). This was absolutely amazing.
WOW! This guy was precise with everything he touched , that is I would guess around 36 years of experience
Great work indeed, but those skills can be learned well under 36 yrs.
I've been a millwright for all of 2 yrs. This build is a cakewalk compared to what we build every day.
If this interests you, I suggest you try and get into a millwright apprenticeship
@@joehunt3512 I totally agree. The thing is not everyone has spare time to build things like this in their spare time. But a lot of us do this on a daily basis at our jobs. UA-cam really makes people look like superheroes.
@@joehunt3512 but can you videos like this and do this
@@Gantzz321 sure
LOVE the emergency stop button location.
lol I was most impressed on how well he made the safety guard for the saw.
I loved how the saw started cutting its own parts at the end. Awesome build im really impressed
I seen a lot of conversions of bad but this is the best one I've ever seen
Золотые руки! I really like these well-made DIY tools you make! After I make my welding table I wanna copy some of your tooling, man, for my shop. Great work!!
Nice machine, impressive number of features for something handmade.
Amazing. You make it look so easy, but there is obviously an incredible amount of design prep that precedes all the details of your projects.
Wow, I have to say the ingenuity and build quality just continues to escalate. Beautiful job and well thought out. The videos are also well produced and to the point, not a 3 or 5 part series, although I'd still watch 😁
Whole time in the beginning I'm thinking death trap, then he puts shields & belt covers on 😂😂😂😂 awesome. Good job
As a safety professional, I'm super impressed with guards, warnings, and ppe stickers on homemade equipment.
Safety first.
True that :)
I know right... when it started i was thinking it ends like a seen from hostel
@@bumstudios8817 “Hostel” but I agree, would have been carnage w/out the well designed guard
That is a well thought out, beautifully made, perfect piece of equipment.
I'm a former prototype tooling and machine designer.
I knew it was just that easy. In reality, Ill bet it took him at LEAST 15 minutes and he was just being nice to us to cut the video down. Sarcasm aside, this is brilliant. Great work. I wish I could cut steel with an angle grinder half as nice as this guy!
First video. And I have to say, the fact that you add in safety precautions, seems so rare to me for homebuilt tools. It looks lovely and works well, keep it up
Если бы я не видел собственными глазами, что этот станок сделан человеком в гараже, я бы утверждал, что его произвели на заводе) рукастый парень! Молодец!
:) Чому в гаражі? А якщо це штучне виробництво? На замовлення?
the tools and machines you build are well built and amazing. tool manufacturers could take lessons from you on how to produce a very high quality product. Well done once again!
bigrockets there are plenty of manufacturers that build high quality products. But if you want custom one off hand made tools, expect to pay for it. He knows what he wants and how he wants it.
so do I and most commercially built machine are wah overpriced
bigrockets people say this for just about every product. Until you’ve actually created something, produced, and then everything else involved in the process of selling it, you have no idea if something is over priced or not. Just because you think it’s too expensive, doesn’t make it over priced. And I say that as someone that’s done all the things mentioned, and was constantly told by people like you, that my products were over priced. They weren’t.
@@bigrockets po co piszesz w innym języku
Love how as soon as it was functional, you used the the saw to complete the saw. Awesome!!
self build. I love seeing that too. He is good at what he does.
Świetna robota, żadko można spotkać kogoś tak zdolnego. Fajnie jakbyś wbudował w to jeszcze kątomierz. Dziekuje za film, pozdrawiam.
Amazing work
Đẳng cấp
@@longthanh57 nhìn mà thèm bọn tây lúc nào cũng xịn
This is where all those years of experience payoff great job excellent share thanks for showing us and taking us along 👍💥
Bye for now Ken, I look forward to hear from you, God bless.
Bravo, I have never seen anything made so well in steel by hand before, absolutely brilliant.
Вот это вещь!!! Я думаю что её хотел бы себе каждый мастер, сильная идея 💪👍👍👍
Watching videos such as yours, Build it Extreme, and others is like crack to me as a welder/fabricator and business owner.
@@jojomama4787 I have a medium-sized horizontal bandsaw, but I do plan on buying a carbide blade chop saw for metal. I have enough jobs going on right now to spend the time to build one of my own.
@@jojomama4787 In a commercial or industrial setting, purchasing an off the shelf tool is easier to show compliance with workplace related safety legislation. Not knocking Made in Poland in any way as his effort is very good, but just stating the facts of operating in today's world.
Please, even if you had the time, you wouldn't have the skills to build one of that calibre. Just go buy one already, stop trying to flex with your armchair fab skills. Dude is in a whole nother league entirely fools! 😂
@@FarmerFpv thanks for your trolling,always one in every crowd,jerk
@@markfryer9880 you know,that's all I was trying to say...
Super 👌 normalnie bajeczna! W fabryce by tak dobrej nie wykonali. Gratuluję talentu i umiejętności. Pozdrawiam i życzę sukcesów.
Great looking saw. Terrific job building it. Better than any commercially bought chop saw !
Really nice work as usual. Your detail is exceptional. The one thing I can’t get over though is how fast you move. It’s amazing
He doesn't move fast, that's video editing
Its sped up are you really this dumb🤦
@@sylvainitsjustsyl4549 not exactly an expert in sarcasm are you?
@@sylvainitsjustsyl4549 that’s a question you’re very familiar with
Слава Богу, Дающему такие таланты людям!!!
Sweet build, much better than using grinders or saws.
Yeah all these freakin hot metal pieces flying around, I recentle have a water cooled cold saw with 350 blade, saves me a lot of time and discs.
I want build
Yeah if you'd rather have a machine that weights 150 lbs, I'd rather save my strength on the project than lifting this
@@eksine its lighter than other coldsaws or handsaws. You realise you can make a wheeled base for any saw too?
@@janeblogs324 for one youre a liar. If you cut off the legs it would still weigh double of other commercial cold saws and 2 there's no way to take off the legs, it's all together.
Прекрасно! Руки золотые. И снято, ничего лишнего. Браво
Coś wspaniałego, fach w ręku, Gratulacje!
DIY
ME: THAT DUDE IS A MASTER CRAFTSMAN. I only wish I could do that. Lol.
🖐️🖐️🖐️😁😁😁☕☕☕👍👍👍
Damn that is a work of art. Hats off to you!
Now that is a well thought out, quality build, using general tools, very impressive work. That will last year's and you get the satisfaction of knowing you designed and built it.
Jak zawsze................
Jestem pod wielkim wrażeniem !!!
Wzorowy kanał jak coś zrobić bez celebrytowania.
Ja też jestem pod wrażeniem jak się narobić, napsuć materiału na coś co jest ciężkie, niepraktyczne i droższe od gotowego w sklepie.
@@taxitaxi9498 jasne😁 idź na kanały gdzie kolesie promują chininę zrobioną za miskę ryżu która rozłazi się w rękch.
Jest ciężkie bo taki sprzęt powinien być ciężki aby był stabilny, lekkie to powinny być tylko ręczne elektro narzędzia.
Gość zrobił to po kosztach materiału i własnej pracy a nie by jak najtaniej, z gównolitu i plastiku wszystko jak w sklepowym chłamie aby opłaciło się to sprzedać.
@@yorghshprave1964 Po co robić dla własnych potrzeb taki sprzęt, jeżeli mogę to kupić bez problemu nawet w markecie. Na tej zasadzie można zrobić nawet samochód ciężki stabilny itp, itd ale po co. Czasy socjalizmu już minęły, teraz wszystko jest w zasięgu ręki, nawet niech będzie chińskie to i tak wystarczy na jakiś czas.
That's Some Serious Craftsmanship There!!!
Wow! That is brilliant! What an excellent build.
That looks better and more professional than a lot of commercial equipment
A genius and a true artist. Beautiful.
Amazing job I like it. His doing everything perfect and precision with safety gadjets.And the dislikers are just jelous cuz they cant build one.
This is Art, bravo!
Very impressive!! Really liked the very subtle tap on the em stop button. Perfect! You can be very proud of this build!
How about an electro-magnetic chip collector that catches flying particles when powered and drops them into the chip tray when down-powered? Seems that many particles are not caught because they bounce back out of the collector.
Now that is an excellent idea!
I think we all know the just the person to make that happen.
Iiñń
Genius
Як зробити так як.
Как всегда, добротно и полезно. Всех благ.
Taki Polski Make it Extreme albo mnie sie wydaje ze na odwrót.....pozdrawiam serdecznie swietna realizacja jak zawsze 💪💪💪💪💪💪💪👍👍👍👍👍
Wow. I never thought of making my own power tools, but building your own lets you overbuild as much as you want. Thank you for the inspiration, I have a few new projects to get started on. Cheers!
A work of art man! Especially the guards.
Thanks for sharing,
Cheers
Awesome job
Derek, this is first-class stuff. I remember your angle grinder stand was good but this thing is in another league entirely 😂 can you make the next one a compound slide?
Молодец! Смотрю все твои видео. СУПЕР !
Daje piątkę !!! Pełny profesjonalizm !!!! Piła bajer pozazdrościć warsztatu można !!! Ja zaczynam od garażu !!!!
Nice job. For Cold-Saw 2.0 you should add variable speed to the motor to slow it down a bit. Also add inexpensive mist coolant to the blade or a stream of coolant and put the machine over a coolant recovery tub. The blade will last much longer if it has coolant. You should never see sparks come from that type of blade. If the steel chips are blue in color, it's rotating too fast.
That blade is a carbide tipped dry cut blade. It is not designed to be run with any type of coolant. The idea is that the heat leaves with the cut chips.
Oan Tech you are correct. Above 500RPM carbide needs coolant. On a thick cut the blade gets so hot and warps , because it is very thin to start with. Ask me how I know I have a lathe. There are many things wrong with this design. The pedestal is not rigid enough. That affects the angle of cut. See how his 45 is off. There is nothing for the blade not to slam on the base at the end of the cut. All the welds are cold none of the joints are chamfered. This said for a cheap saw it is way better than the Dewalt model made out of sheet metal and not rigid at all. He also could have used a 3HP DC motor with infinite rpm control. The way he cuts steel with a cut off wheel is insane for the amount of dust and time spent. his shop must be caked in steel powder as well as his lungs. In time, parts, money and energy this cannot beat a 14"cut off saw for $600. The ideal saw should also be able to move forward like the carpenter saw which allow for very wide cuts and provide for compound angles very useful to bevel flat bars. I think Evo made one a few years ago for steel, this is what he should have copied for the ultimate saw,
@@jbartelt2000 No.. I can't agree with that.. Sparks should never fly from a metallic blade, only a stone/grit blade. In this application cutting ferrous steel, coolant is necessary for longest blade life and quality of cut. Heat is the enemy here in my many years of experience. If you are cutting aluminum, you can get away dry, but coolant would still improve the blade life and quality of cut.
@@oantech4252 I think you are confusing the blade type that is on that saw. If it was a M4 or High speed steel blade designed for a "cold saw" then yes coolant would be required and appropriate. These blades run a SFM under 150 for mild steel at about .002" per tooth depth of cut and SFM around 250-300 for aluminum. However this is a carbide tipped "dry cut blade" there is a major difference in how these cut. The drycut carbide tipped blades are designed to run at around 3000 SFM and higher and about .0001" per tooth cut depth. The main reason for not running coolant on these is because of thermo-shock. The rapid cooling of the teeth cause them to fracture. This is also why allot of modern indexable carbide mills used in CNC machining centers are run through mild steel without using coolant. It is also very common for the chips to be red hot or at least blue when leaving these type of cutters. Coolant is required however when cutting aluminum with these blades. The reason is to keep the aluminum from sticking to the blade teeth and gumming up the blade. This same phenomena happens when cutting aluminum with carbide endmills.
I was born and raised in Poland
Long live Poland 🇵🇱
Witaj kolego ! Bardzo mi imponujesz, robisz dobrą robotę. Wypoczywam przy twoich filmach.