Making BIG Hex Bolts | K&W Facing Borer Upgrade | Part 2
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- Опубліковано 7 вер 2024
- We are continuing the upgrades for our Kitchen & Walker Horizontal Facing Borer! Now we need to make the new bolts that will go through the column and into the riser block on the facing borer. The bolts are 450mm (17 ¾” inches) long and in this video we show the step by step of machining the 6 new bolts using round bar and turning it into hex bolts. We start with rough turning the OD of the high tensile round bar and cut the external threads. We also need to mill the ends of the bolts into a hex and to do that we use our Super Indexer on the milling machine. We finish the bolts off by giving the ends a quick tidy up on the lathe and buff with a buffing wheel. How do you think the new bolts turned out!?
Missed Part 1 - Making the Riser Block? Watch it here: • Making a Riser Block |...
Watch the Unloading & Tour of the Kitchen & Walker here: • We Have NEVER Seen Thi...
WATCH NEXT: Fitting The Riser Block • Fitting The Riser Bloc...
In this video we are using:
- Hafco TM-1740G Centre Lathe
- Hafco BM-63VE Milling machine
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We're happy with how the bolts turned out, what do you think of them? Let us know in the comments! 😎👍
*Watch next* Fitting The Riser Block: ua-cam.com/video/yWYPCaVubi0/v-deo.html
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Was the hex for quality of look ? Cos why didn’t u just drill two holes in the heads at 90 degree from each other too save time ?
Don’t get me wrong mate u done a cracking job of them bolts of that there is no doubt ✌️🇬🇧
wouldnt welding a head onto one inch bar be faster than turning down larger stock ?
8 TPB, 🍌, love it. High quality job.
My wife: what ya watching? Me: An Australuan bloke making massive bolts. My wife: But your a 50 year old male nurse who can't even work a screwdriver! Me: Shush! It's just getting to the good bit. .... ..
@@texanonline1244 that's gross
Really like the flange head on the bolts you made. You need to stamp all the custom things you make Kurtis. 100 yrs from now someone will be saying this is an authentic CEE made piece.
And why that's so right is that Kurtis puts exactly the same master craftsmanship into shop projects as he does for his customers. What a guy and what a pure pleasure it is to watch him work. So, thanks Karen too for the cool vids!
that is a very good idea. Kurtis buys often machines and doesn't know their provenance. yet he makes it easier for the next guy when he does the next repair.
yeah but not with Thor,s BIG ASS Stamp haha
Try a Lazer Etching machine. It's capable of doing custom designs. 👍
Yeah, a maker's mark.
I really liked the split screen view where I could see what his hands are doing with the machine in relation to what the cutting head is doing.
Glad you enjoyed that part mate! Cheers.
I have always admired what machinists are able to do. When I had my own business, a few decades ago, when a piece of my machinery broke the nearby machine shop was able to make a new part faster and better quality than if I ordered it through usual channels.
It is our claim to fame. Reproducing things and make it better than before.
@@TomokosEnterprize Sometimes (often?) machinists have saved a project, perhaps even saved a business by making or fixing something. I'm willing to bet on it.
If it can be measured, it can be made.
@@hilltopmachineworks2131 It sure can !
@@nemo227 Best trade, hands down.
I never thought i'd be uttering these words but, "those are the prettiest bolts i have ever seen"..
A pleasure to watch, Great to see straight forward efficient machining without all the nonsense chatter, especially well shot and edited to show the process while maintaining continuity and pace.
I enjoy watching your video's it brings back many memories for me. I am retired now, but I was an engineer, I served a technician apprenticeship, so many of the things you do are things we learned about particularly in the first year when I was 16/17 years old, I spent the whole first year in an excellent training workshop and the following year as a tool setter in the factory and a few months in the tooling investigation department that looked into problems with tooling in the factory and sought solutions, that was the limit of my hands on training. The rest of my apprenticeship was office based in various different, departments, I like most of the technician apprentices finished my time in a drawing office, in my case it was a jig and tool design office which I worked in for a couple of years before moving on. Later I did a number of different engineering roles and completed a degree. But the times I remember with the greatest fondness were the early years of the apprenticeship, a time of wonderment and discovery. We learned all the things you did in this video, but our machines were not so large as yours. I think our largest lathe had about 10 bananas between centres. of course in such a short time the skill level we achieved would not have been up to your standards.
The bolts you made look great, I am sure they will do the job.
Wow, first time I ever heard of lathe center distance described in the banana units of measurement. lol
Hey Karen and Kurtis! I'm really happy i found this Channel.😊 the content is great, keep up the great work, machining and editing. Best regards from germany! 🇩🇪
Ja wohl!
This channel is awesome!
I really like the various camera angles at 7:30 The Mrs. is really showing off her skills. I've been meaning to comment for quite some time about how talented she is at capturing industrial video. I hope everyone appreciates how difficult a job it is. And, IMO, not enough can be said about the how the editing contributes to the success of these videos.
Nice touch hitting them on the belt sander. That's care in your workmanship. A lot of guys would skip the finishing, especially for an in house shop job. You always go the extra bit to get it just right, and that makes you a true craftsman.
The two of you have become very professional at making good videos as well. You've hit the combination perfectly. Thanks for sharing!
Personally, I would have used a wire brush in a grinder while it was still in the lathe chuck. Much nicer finish imho.
And the tail keeps on wagging. Homeless is such a happy dog😀. He has found his true home with you. I really enjoy your channel.
Double Friday bonus - in France with the grand kids and a new CEE vid - life can't get better than that. 😍😍
Fantastic job on the bolts and great how Karen made six identical operations interesting with different camera angles etc.
All the best,
Paul
I just found this channel and i am absolutely addicted.. i love how long they are and how you explain everything so thoroughly. You are a very talented machinist/metal worker!!
Great way for making custom bolts. We had a Ministry of Defence contract and we were manufacturing and assembling verything except for the ordnance. We had to make special bolts and for that purpose the company bought a profilator which would machine a hexagon complete from round bar. The process was hypnotic and I would often stand there watching this fantastic machine for that time, making hexagons from round. These days it is easily achieved, but back then it was fascinating and so fast. Looking forward to part 3, thanks for posting, be well, be safe.
Ministry of Defence deals in ordnance.
The Holy Church deals in ordinances...
@@patverum9051 notwithstanding, his statement remains valid, he wasn’t assembling clergy. That would be an ecumenical matter.
@@patverum9051 Sadly sometimes in life you have disappointments, I'm sorry that I failed to check my spelling after my spell check changed it. I had a work colleague who's name was Colin, but every time I sent a memo or report to him his name became Colon. Some people found this hilarious as he was a bit of an A-hole.
Those are some nice bolts! Awesome job! I just want you to know that your work inspires me to do better in life. You make what looks like an impossible fix look so easy. your great at what you do, and I'm glad that you both decided to record and post this content. I watch almost every day. I was unemployed for 6 months so I have watched a whole bunch of your videos. I just got a job as a mechanic. I am nervous and afraid of not doing well and losing this job. but watching your videos makes me realize that if your confident and know what your doing, you can get the job done. Thank you Kurtis and Karen. and I cant forget to thank Homeless! Keep up the awesome work.
Hope the job worked out well, Clayton. If not, don't let it get to you, not everyone appreciates attention to detail and a willingness to learn so keep looking for a more grateful employer in that case. And remember with enough experience, you can go into business for yourself (like Kurtis and also myself) if being an employee doesn't suit you.
Enjoyed seeing the Super Spacer put to work and the how-to on calculating the depth of cut to achieve the 42 mm sizing. Camera work and editing were top notch.
My dad was a machinists for 27yrs. mid 50's-mid 80's ish. He ran a jigbore his whole career. So when the jigbore was used it peaked my attention. Nicely done...
You are an international online teaching aid when it comes to engineering! Yours is the site I send people to learn how to do it right.
They are as much a work of art as they are a functional piece. Nice,
Outstanding! Your shop upgrade videos are awesome. You never disappoint.
I'm really loving the tailstock camera angle. But what has me really excited is the split screen.
The split screen is awesome.
People watching ASMR videos to relax, this is my kind of ASMR, watching Kurtis making stuff. 🤩 Keep up the great work, greetings from other side of the world!
I watch all of your videos at least twice - love the 'can do' attitude, the skill and the attention to detail. Well done guys.
I love the repair jobs, but there is something so cool about making new parts out of raw stock. Loved this one editing is so on point 👌
Cheers mate!
Accuracy, functional and esthetics. Curtis takes PRIDE in his work. Be it for a customer or for the shop. It's inspiring to watch him work.
Fair play Kurtis, having the right toys ( Tooling) is by far the lesser part of this job. Your skill level and how you approach the tasks is outstanding. LOVE IT. keep them coming please, love to Hommie and Mrs K x
"I like Big Bolts and I can not Lie" and those are red carpet quality right there.
Great skill in pulling out of the thread cuts at precisely the right time. I always thought thread cutting was the most difficult turning operation. Very nice work.
Ok. I finally looked at your “about” page for your company. Very impressive. I now realize I’ve only seen a very very small part of your company. I appreciate you sharing your expertise.
Roger
It’s always fascinated me when the screw lathe is used to make what it was invented to do - make screws. Best invention after the moveable type printing press. You do a great job as does the camera lady, and the safety officer. Made a great end to my day.
English engineer Henry Maudsley cut the first lead screw by hand, so probably all screws and lead screws originated from that first lead screw.
I just LOVE the FRAGILE TAPE on Kurtis steel deliveries
Another GREAT watch on a Friday night here in N.Z. Had a good week this round, and with a beer to follow your amazing bolt making video, and the promise of a sleep in tomorrow, I thank you for another insightful engineering end to the week.
Cheers to all three of you from Hokitika
Pete'.
couldn't agree more!
I realise Hokitika is 245 kms South of Nelson by hot air balloon 🎈 but the weather map showed an "Orange Alert" recently for your zone, so I hope things are a little dryer outside as you sip your end-of-week-beer inside 😀.
Cheers 🍻 from Chiang Mai 🇹🇭
@@BrassLock HI Dav.
Yes the whole region was forecast to have lots of water. Hokitika missed the worst of it. Mainly hit through Nelson and Marlborough causing major damage to the areas. Today the sun is out which means the lawns will have a hair cut. Hokitika is a great place 👍
@@Bristoll170 Good to hear that 😁
Those bolts are a work of art. I am always impressed with your level of concentration and precision in everything you do. There are so many repeat steps involved in doing this six times and the potential for screw up is 6X. I would love to know how often a “tool crash” happens in your line of work. Kurtis, your skill level is top notch and Karens editing skills are definitely equal too. You are an amazing team.
i agree with you, because those bolts look like they came from a factory instead of being machined
Gday Kurtis and Karen, definitely an increase in length, the bolts turned out really nice and it was good to see the small lathe earning it keep, brilliant job as always, have a great weekend mate, cheers
hey mate thanks for taking time to watch the vids each week we both appreciate it!
It's easier to just work then having to talk about it while you do it.. Great show brother.. I am to old and retired now to play with those toys.. But it sure is fun to watch it being done again.. Carry on!
The camera work is excellent as always. The camera lady does a real professional job for sure. It just needs to be said .
I don't know why but watching this is so soothing.
Lots of good camera angles, selections, and edits. Very good. Thank you for another walkthrough of this week's shared experience.
man, these bolts are a work of art....
Just a damn nice job. Smart technique using the DRO and the cutting tool as a quick measurement jig in the lathe. A much better bolt with the flange on the bolt head. Always love the job you guys do. See you next week. Cheers.
That was one of the tips I picked up too.
I like the flange head! Great bit of machining, I watches the install first, it was great to see these being made!
I'm on time for a change! Looking forward to seeing the beast put to work
Haha. Right on time bro. The video is still steaming it's so fresh.
" Looking forward to seeing the beast put to work"
We see him "working" all the time. I feel sorry for the toys.
Oh, you mean the Milling machine...
As always all credit to a superb machinist but let's not forget just how good Karen is at filming and editing. Hell! Just how do you make making six bolts look fascinating. Great job.
Loved the hand finishing of the bolt head faces. A skilled operator at work.
I liked the bump on the compound slide when threading, to cut on the leading edge.
Kurtis, your machining is impeccable as always but there was some mighty fine editing today from Karen, I can see her confidence coming out in the videos with experience, really great views.
amazing comment thank you Neil!
Awesome! Kurtis makes it so easy. Great footage and editing Karen👍
When the bolt had their hex head machined i was thinking "This is not up to CEEA standards, but i guess it will do". Then you faced, chamfered and sanded it and it looks absolutely beautiful! Sorry i doubted you!
you're forgiven 🤣👍
c'mon - you should know it ain't over until Kurtis swears like a sailor in the outtakes 🤣
I was hoping to see a dish feature on the head of the bolt, for weight reduction. Like is done with fasteners going on race machines. 😉
@@tomp538 the machine they are intended for is probably not going to go that fast anyway. If all goes accoring to plan that is.
@@muh1h1 it’s probably better to have all the extra weight so the machine doesn’t move around.
I have been watching for about a year now and have watched the production and editing improve over time ,, really like the split screen being added
hope to see more machine controls ,, dial details and shifts in speed and reverse ,, you folks just keep improving what is already amongst the best
Thanks again from the less than productive U.S.A because nobody here wants to work like you folks are
OMG! You didn't peck,dab,peck, dab, peck,dab with a strategically placed tin of cutting oil whilst centre drilling. Usually done by folk just because they're on UA-cam to stop negative comments about wearing out the centre drill blah blah blah. Life's too short to worry about bollocks like that, good on you. Nice work.
I don’t wear them out, I just break them doing that! I’ve gotten better at that.
Big machine and workpiece less chance of the larger centre drill breaking.
works of art. Love the ringing sound the bolts make going in and out of the chucks.
Those six bolts are amazing. That being said, my favorite aspect of their design is the flange on the hex end. That was brilliant.
Thanks for the explanation on vibration,was wondering about that
Perfect like usual,in both the job and video,thanks Kurtis and Karen
You forgot possibly the two most important reason to have the hex heads flanged.
(1) it looks prettier than a plain hex.
(2) it gives you a good reason to have used that large round stock. You can't do that with hex stock!
Everyone knows that style and excuses come before function haha.
Any advantage to cutting the entire bolt out of such a large stock vs making a threaded rod out of lighter stock and welding a nut on the end?
@@MMMRCHPCTB That’s a different can of worms. You’d save on material but always worry if the six wormy welds were strong enough. Machining from solid 4140 is best with no worry about the worms.
@@MMMRCHPCTB I would make a threaded rod and use two nuts from each side no need to even weld
@@ellieprice363 if the nut was threaded onto the rod the threads would give it all the strength it needs, just one weld on the end to keep it from spinning.
@@dewaynek8591 True, 4140 all- thread rod and welded flange nut would be strong and work well but wouldn’t need the machining that viewers are more interested in.
That brings back memories. Working for Atlas Copco Wagner Mining Equipment Co. As a diesel mechanic in their factory in Portland, Or building oscillating axle assemblies using big long bolts and the twang of the threads and bolts when you hit them on other steel surfaces, the old days. We went through bucket loads of those types of bolts, 32 per machine. The ones I used weren’t as pretty as those.
so satisfying to watch an UA-camr actually use the "metric" method of cutting threads. you just need a good brake on the machine and watch your cutting depth, and it simply cannot go wrong. where as the "imperial" got so many opportunities to go wrong, even tho it "might" be faster
Brother, every honor to you, a top craftsman, the lathe has become an ordinary child's toy for you and of course all the praises to your wife on the shoot, all the best🤟
Your skill level is amazing mate. And Karen's videography is outstanding. Thanks for sharing.
Yep, the split screen on the lathe looked great
Yes Karen's top shelf editing adds to Kurtis' fantastic machining immeasurably
I think this is the only channel that I hit the thumbs up before the video starts. Once again beautiful job.
Ahhhh, my Friday morning fix with coffee in bed before I start my day.
This is one of those jobs were I would really really like to have a semi CNC lathe. Not a lot of added value in machining over half the material away by hand. There again I would probably have fully cheated by putting studs in and machining some domed shoulder nuts. Which probably explains why Kurtis is busy in the workshop and I'm still lying in bed drinking coffee at gone 09:00 in the morning.
I'm amazed, his cutters are always centered & don't need any height adjustment, and your tailstock never needs any adjustment for the heat/growth of the part. Live/ball bearing centers are terrific, the constant adjusting & white lead & F'd up dead centers when I wasn't quick/attentive enough were a real PITA! Thanks.
Also, no heat treat & woulda been to make the flange a bit larger.
Your skill set is amazing been looking forward to Friday just to see your amazing work
As a person that has never had the opportunity to perform the work Y'all do, I have to say how Impressed I am with your abilities. I get to live vicariously through your work and appreciate sending knowledge our way. Good work!!
A BIG like for your videos before even completing watching them ...
Cheers from Amman Jordan ... and keep up the great work 👍
Fine work sir . My uncle back in the 60 s was a Machinist at a big plant but he had his own shop in his garage .He made me a no 35 sprocket for my mini bike at home . Amazed me when I was 12 . Love watching them chips fly From Ohio USA.
the additional information (like cutter type and spindle speeds etc) is really good plus, awesome video work.
Thanks for the feedback mate
So enjoyable to watch a craftsman at work. I'm sure Homeless won't mind me saying that those 6 bolts are the dog's bollocks.
Nothing quite like starting you’re Friday morning with a CEE video, always great
Yeah u not wrong there mate ✌️🇬🇧
Even better when it's Friday afternoon.
@@guzzijohn66 it’s nearly 9:00am here in east of England. Where are u mate ? 👍✌️🇬🇧
@@markthompson9914 Queensland Australia. Same timezone as CEE.
@@guzzijohn66 well good afternoon too u mate 👍✌️
Nice job! Reminds me of the cartoon where they lathed down an entire tree into a toothpick. Hehe Have a good weekend
A shout out from Batumi Georgia. I'm an American who moved to Kherson Ukraine and now we're here after escaping the war there. I love these videos. I did woodworking which is different but I love watching the process. The outtakes are excellent because it gives a sense of just how much work it is to make these videos. Great job!!!
Another quality video Karen and great work with the bolts and explaining the difference and why, Love the out takes (how is the swear jar going) Lol keep up the great work guys always a pleasure to watch.
a machinist who does his job very well and also is a first class welder well done Brother and his wife is doing a wonderful job on the video
Fine job well done. Loved the side by side edit from two different angles worked really well. Have a good weekend.
Thank you! Cheers!
Could watch thread cutting all day long ❤
I'm glad to meet you again, I really like the way you work this is a good job
You know that I don’t keep well I suffer from anxiety 😟 problems or you can say mental health issues but when I am down depressed I log into my UA-cam and onto your page as I always have a smile and I feel calm and relaxed and gets me through my issues thank you for sharing these amazing videos I am watching 👀 in Scotland 🏴 🇬🇧 uk I love seeing Homeless as well he cheers me up when he gets his piggy 🐷 toys and I love seeing the birds 🦅 that you feed thank you 🙏🏻 🙏🏻🙏🏻🏴🏴🏴
Am I ever going to need some 1x18" bolts? No!
Do I own a lathe? No!
Do I even know what a Facing Borer is? Heck no!
Did I just watch a half hour video on making said bolts and now waiting for the next installment? Definitely. 😊
I’ve watched you weld and it’s PHD level welding imo. You are truly remarkable in your knowledge and skill level. And now your machining! MY GOSH MAN, IS THERE NOTHING YOU CANNOT DO?
Please tell me you can’t bbq to! Your lady friend is a great videographer btw.
mate I can't cook to save my life, pour milk on cereal and it catches on fire 😂👍
Things of beauty! Glad you chose not to use a banana sized socket size just to match the banana thread! As always a well produced intersting video!
never thought i'd say this but those are the most beautiful bolts i've ever seen
These videos are of no practical value to me, but I love watching experts making difficult things look easy, and Kurtis' engineering and Karen's video skills are absolutely first-rate and fascinating. Thanks to both of you for these videos.
thanks for watching!
That awesome I like the way you finish the socket he'd is like a screw like the ones you buy from the shop super cool 😎.
Kind regards buddy from London UK 🇬🇧
Love every minute again, keep up the great work mate
I want to thankyou Curtis. I've learned so much from you. And your wife does a fantastic job with the camera and editing. Thank you both for the education and entertainment
Things to have in the end times:
a) 2mm drill bit as they friggin break
b) 10mm socket as they mysteriously vanish
c) 12mm button insert (a newcomer but apparently promising)
Not only 10mm sockets, 10mm spanners (ring and open ended) also have a nasty habit of growing legs and walking......
@@jonathangriffin1120 I frequently call these "deserters" ...
@@jonathangriffin1120 Testify! Those damn 10 mm spanners are what you need for the cabinetmakers joint clamps to permanently pull the two panels together and the proper spanners are the only ones that will fit in the rebated holes. The little bastard frequently goes missing and the best thing to do is to buy multiples to keep in the tool box.
Mark from Melbourne Australia
10 mm spanner, sockets and socks all go missing. Curse of the S.
You may have already answered this question. I have noticed when you thread on your lathe, your compound is set at 90 degrees. I was taught to and have always set the compound at 29.5 degrees so the threading tool is cutting on the leading flank, and the trailing flank lightly drags to generate the correct thread form. The cross slide X always is returned to 0 and the compound is moved in for the cuts. The load on the nose of the threading tool would be reduced and chip shape tends to curl instead of a V that goes where it wants. I enjoy the channel and tell people about you all the time. Thanks.
As always, you did a great job Kurtis, and the bolts turned out beautifully!
But I'd also like to give whoever is editing the videos (I would assume that's Karen) credit for the audio during timelapses. Not having that sped up audio, but just shortened real and not sped up audio makes them that much more enjoyable to watch.
Great job. Really cool watching somebody professional. 👍
Oh, so we're doin' "split-screens" now, too, eh?
GREAT job on the video and machining, as always.
Both are their own type of art, fer sure.
My wife asks me why I watch your videos, and I tell her it's like watching a metal sculpturer at work, making smaller works of art out of big metal chunks. That and the video work is second to none. Now that you have all this "free" time on your hands, that super indexer could use a bit of TLC.
great upgrade on the bolts Kurtis... and Karen's editing skills just keep getting better! Well done!
Hi, Kurtis and Karen. Who knew bolts could be so beautiful? Good job. Thanks for sharing! Stay Healthy!
As always, great work!
massive first couple of cuts, just shows what you can do with coolant and a ceramic bit
Another top notch video. I wonder what caused the reflection on the wall behind Kurtis during the out takes and also on the lathe behind him.
The bolts look so very good and it will be a pity to paint them if you do.
Sorry to say Australia lost in the Little League World Series. They did play some good ball though.
Looking forward to you lifting the K&W Borer and fitting that block in there and then actually using the new machine.
jack, in The Valley of the Sun, Arizona, USA
hey mate the reflection is sunlight coming down through the whirlybird vent in the roof!
@@CuttingEdgeEngineering Saw that a couple of times, I thought beam of Sunlight through a fan.
De
Quality workmanship in everything you make is part of the reason I watch, the other part is learning something new. You nailed it on both again. Somebody commented that you should stamp your mark & I agree. A maker's mark is the sign of quality product. Thanks for sharing.
I’d have expected a British machine of that vintage to have 1” BSW rather than 1” UNC. Both are 8 TPB🍌 but the BSW is a 55 degree angle rather than 60.
good spotting
Most likely made on a Herbert Turret Lathe.
I enjoyed seeing you create the flange on the bolt head with the shell mill,then the chamfer,facing and final hand polish job,great job Karen and Kurtis.Thanks for all your efforts🤗😎🤗😎
I like how these 6 huge steel round bars came in a package marked FRAGILE. :) Can you name one thing that is not considered fragile in Australia?
A bale of scrap metal?
The women.
Should be handle with care so you do not bleed
Australians?
Logically I know it's because of the chrome layer, but it's definitely funny seeing solid chunks of steel being labelled fragile lol
As far as fragile Australian things, only thing that comes to mind is their rugby team
Curtis, another impeccable video on "proper" shop work. Between the three of you you do a grand job, no BS and your work is a credit to your tutors and what you have "learned" cheers
Your videos are always interesting to watch and you can learn a lot, specially someone who's not in machining like me. Are you planning to cold blue the bolts or crome them as the original ones were ? Looking forward for part 3!
hey mate thanks for watching, wont be doing either of those the bolts will stay as is
@@CuttingEdgeEngineering have to polish them once a week to keep the rust off. Speaking of which, what happened to the indexer's complexion? Looks like a visit with some Evaporust followed by Bostick's Dricote might be in order. Don't know if you get either down under but both good products.
Thanks for the video, Karen's excellent work as usual.