How To: KTM DIY Shock Rebuild With Basic Tools - 2023 2024 KTM 300 XC TBI

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  • Опубліковано 5 лют 2025

КОМЕНТАРІ • 65

  • @blarpieman
    @blarpieman 23 дні тому +2

    Btw that was not the moment you would set the height on the piston you would want the bleed cup still installed or the piston won’t move one bit. Also taking the high speed adjuster out after degassing is so much easier to get the oil out instead of using fill hole. Sucks they make us buy Tons of special tools to remove the nitro can and adjuster without damaging them. Good job on diy.

  • @craighoffman6876
    @craighoffman6876 11 місяців тому +4

    Nice straightforward real world video and no music! Yay!
    The bleeder cup is slick, I need to get one of those. True 3rd world oriented cheapskates can simply use their high pressure air fork pump to refill the shock reservoir with air, which is 78% nitrogen. I may or may not have done this 😂
    Using ambient air from a small high pressure pump is not an ideal thing to do, but truly not the end of the world either, especially if one lives in a dry climate. The biggest reason to use pure nitrogen is it is perfectly dry.

    • @TechEnduro
      @TechEnduro  11 місяців тому +1

      Since I have both I’m going to try just air and see if I notice the difference I’ll bet I won’t!

  • @camwoodsend2097
    @camwoodsend2097 Рік тому +4

    Bladder does smooth out the sharp stuff for sure! Great video.

  • @cnosigamer
    @cnosigamer Рік тому +4

    Lovely video! Now let's have home revalving video haha

    • @TechEnduro
      @TechEnduro  Рік тому +1

      I might have to nerd out researching for a lot longer for that to happen!🤣

  • @ode4492
    @ode4492 Рік тому +2

    FYI for the PDS shock owners. The plastic spring preload collar will not; repeat WILL NOT fit over the clevis once its back together. I ended up having to cut mine and stretch it over. Once clamped in place its fine but its easy to miss that detail.
    Great video tho. I've added it to my other suspension rebuild vids! 🤘

  • @TeamStruggleBunny
    @TeamStruggleBunny Рік тому +2

    Fantastic video! You've made it clear at each step. Makes me want to invest in the extra tools to be able to service the shock myself.

  • @elkku2934
    @elkku2934 Рік тому +2

    Few weeks ago i almost did this same. I took apart everything but i couldnt get the needle fast enough so i just put it back together and send it to a shop. Maybe i will do it next time and order all parts before my shock blows up and i must service it. Great video!

    • @TechEnduro
      @TechEnduro  Рік тому

      Interesting, like you couldn’t get the needle out quickly?

    • @elkku2934
      @elkku2934 Рік тому +1

      @@TechEnduro No, i needed that nitrogen needle and it would have taken weeks to get it here in finland.

  • @corysargent5234
    @corysargent5234 Рік тому +3

    @ 9:35, you say "torque to 29NM or 40Ft-Lbs". I think it's supposed to be 29Ft-Lbs or 40NM. Great video. Thank you!

  • @Norcal2stroke
    @Norcal2stroke 2 місяці тому +1

    Great video! Thanks!
    Also, I'd be surprised if you don't notice the difference of the bladder upgrade.

  • @mikhail5567
    @mikhail5567 Рік тому +3

    Very Good Video.

  • @DeadEnduro
    @DeadEnduro Рік тому +2

    Great video. Definitely a lot going on in there

  • @stevenhoward3434
    @stevenhoward3434 2 місяці тому

    Thank you! Great video!

  • @axelav5
    @axelav5 20 днів тому

    Super helpful video! I was able to do my first shock service and install the bladder. One question: when you do the next service, are you removing the bladder, cleaning everything, and reinstalling? Or is it good enough to just drain all the oil and replace? My gut says take everything apart and clean it but that it might be fine to leave together if I'm just refreshing the oil?

  • @lostinpa-dadenduro7555
    @lostinpa-dadenduro7555 11 місяців тому +1

    Appreciate this video very much.

  • @Eric_Rides
    @Eric_Rides 9 місяців тому +1

    Thanks for sharing man. I just got the bleeder cup and SDI bladder kit. I have the vac pump and all that but think I'm just going to use the bleeder cup.

    • @TechEnduro
      @TechEnduro  9 місяців тому

      Nice! Good luck, nice having the tools👍

  • @grassrootsltd13
    @grassrootsltd13 Рік тому

    Hey, great video you definitely made it look easy,.. Cheers!

  • @RedRupert64
    @RedRupert64 7 місяців тому

    A very useful vid. Thanks.

  • @ianjones7526
    @ianjones7526 4 місяці тому +1

    Hey thanks for the video. I’m getting setup to do an oil change on my pds shock with piston. Don’t plan on changing to the bladder. Can you clarify something for me. At the end of the video when you said you would set the piston height at this point, you already had the plug installed where the bleed cup was. If you have the plug inserted would you even be able to move the piston(ie. there’s no where for the oil to go)? Should you move the piston with the plug removed and then remove the cup and install the plug? Sorry I’m new to this.

  • @akka4751
    @akka4751 Місяць тому

    hi thanks for the video! i didn't understand if when you fill the oil the shaft should be full extended so the piston into the oil reservoir will be to the higest position near the compression regulation or to the lower position? i can't understand how much oil you have to fill to be able to leave enough space for the nitrogen....thanks for the help!

  • @lcinotti13
    @lcinotti13 10 днів тому

    really good video, if you haven't the cup how you can remove all the air? thanks

    • @TechEnduro
      @TechEnduro  10 днів тому

      You could do it without. Making sure it’s just overflowing and letting air out. Might not get 100% of em but could work if you’re patient.

    • @lcinotti13
      @lcinotti13 9 днів тому

      @@TechEnduro ok thank for the answer, so I must overflow the screw hole with oil and pump the piston up and down multiple times right?

    • @TechEnduro
      @TechEnduro  9 днів тому

      Yeah, without sucking air in…that the tricky part without the cup. It’s a worth while buy

  • @itolond
    @itolond 8 місяців тому

    is there a simple way to change out bump stop rubber

  • @grutzmac
    @grutzmac 4 місяці тому +1

    How difficult was removing the piston cylinder for the bladder install? Pro tips?

    • @MechShark
      @MechShark 4 місяці тому

      I just did the race tech one. The cylinder is on there* extremely tight. You need to heat it with propane or similar gas and use a quality strap wrench if you do not have the special tool to hold it in place (depends on shock brand). It will not budge if it is not hot enough and your entire back is into it.

    • @grutzmac
      @grutzmac 4 місяці тому

      @@MechShark thanks. Did you put heat directly on the treads? For how long? I don’t want to cook the oring in there.

    • @TechEnduro
      @TechEnduro  4 місяці тому

      You might cook it!

    • @MechShark
      @MechShark 4 місяці тому +1

      @@grutzmac Right on the threads. Got it hot until it started to simmer off some smoke. It's a notoriously dreaded job. I got it quite hot and didn't melt the O-Ring. Basically until the sticker started to deform.

    • @grutzmac
      @grutzmac 4 місяці тому

      @@TechEnduro did you not use heat to get it off? Have you serviced the shock since installing the bladder?

  • @Roman_Krsk91
    @Roman_Krsk91 Рік тому +1

    Hello! What is the part number for bleeder kit WP?

    • @TechEnduro
      @TechEnduro  Рік тому

      Link is in the description
      WP634-8086

  • @miro_s
    @miro_s 11 місяців тому

    nice! So in the longer run was the difference bladder/piston worth it? I’m reluctant re the bladder because it means more maintenance. Especially if the difference is not that noticeable.

    • @TechEnduro
      @TechEnduro  11 місяців тому +1

      it’s a small difference, I like it cause of the small performance change but also for the ease of maintenance with the schrader valve there. I’d still do it again, but only when you’re ready to do a regular service.

    • @miro_s
      @miro_s 11 місяців тому

      @@TechEnduro thanks. I like regular service, but I’ve never touched a shock because I don’t have the tools. I want to do the 6500 cartridge for the forks, but think I’ll leave the shock stock…

  • @LCARSADV
    @LCARSADV Рік тому

    Great video! Where did you get the wp bladder from?

    • @TechEnduro
      @TechEnduro  Рік тому +1

      I got it from BFDMOTO.COM they are based in Canada but most suspension tuners that deal with WP can order it. Also Ktech and and others make them, I like the wp one because it has a Schrader valve.

    • @LCARSADV
      @LCARSADV Рік тому

      @@TechEnduro thanks!

  • @infidelmat
    @infidelmat Рік тому

    Plenty do not bother with nitrogen with bladder kits as there is more air volume.

    • @TechEnduro
      @TechEnduro  Рік тому +1

      I’m going to test it with just air and see if I notice a difference, my guess is I won’t.

    • @christiandeeds9322
      @christiandeeds9322 Рік тому

      @@TechEnduro that was great! did not know WP shocks are kinda self serviceable.
      I am mainly not a moto guy fwiw, but in MTB applications we usually do not bother with pure Nitrogen anymore for about 10 years now and just use atmospheric air with no downsides. also pressurizing usually happens through regular tire core valves (on mtb shocks usual IFP/bladder pressure is ~160-200 psi) which clearly eases the damper service.
      when not using a vacuum pump to bleed, to help with countering the chance of cavitation, I think it is a good thing to try to dissolve as much gas as possible from the oil before filling the damper by decrompessing the oil in a syringe. heating up the oil in a pot might also work for that matter.

  • @MrKidkiller159
    @MrKidkiller159 Рік тому

    Ok job . I know you left out a few things /safety wise.we all have to start somewhere.

  • @EricNeilson_
    @EricNeilson_ Рік тому

    Great video! Take your nice coat off before though :)

    • @TechEnduro
      @TechEnduro  Рік тому

      🤣 unfortunately last year I ruined this nice jacket during a mini spray foam explosion!

  • @253barek
    @253barek Рік тому +1

    Whats part number of the blader kit?

    • @TechEnduro
      @TechEnduro  Рік тому

      WP Pro Bladder Kit Link 2023+ Part # ZF10011
      You should be able to order it from your dealer too

  • @BERZERKERSV4
    @BERZERKERSV4 Рік тому

    Bigger question is why?… oil looks fine, nothing appears to be leaking…aside from the addition of the bladder kit…seems wasteful considering 90%+ of KTMs sold will never be raced let alone by a accomplished racer that using will use A Kit parts…

    • @TechEnduro
      @TechEnduro  Рік тому +17

      Mainly because I enjoy learning about maintenance. I also just do it at a normal interval to avoid a surprise that might ruin my ride. Necessary probably not, but I’d personally rather find clean fluid and no issues when I pull it apart vs a mess👍

    • @jawanzabanyard1400
      @jawanzabanyard1400 Рік тому +3

      same here I race 2 series and I have learned that if the suspension is serviced regularly my bike stays consistent@@TechEnduro

    • @infidelmat
      @infidelmat Рік тому +1

      50 hours you should change the oil as you will start to wear the cylinder out. Very important for longevity of shock consistency. Although you don't need to change seals needlessly.

    • @GNX157
      @GNX157 Рік тому

      My suggestion would of been if you’re going thru all the trouble to service the shock, to also remove the lower shock swing arm linkage and clean and grease those bearings/bushings.

    • @TechEnduro
      @TechEnduro  Рік тому

      @@GNX157indeed. I did that, good call.

  • @Runk3lsmcdougal
    @Runk3lsmcdougal Рік тому

    Tytytytytyty