Bought a KTM SuperDuke 990, but it had some issues…

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  • Опубліковано 29 чер 2024
  • 2008 KTM SuperDuke 990 motorcycle restoration. I diagnosed the problem stemming from a failed water pump which is a well known issue for these LC8 engines, but this one was noticed way too late and cause all kinds of other issues. I took the engine out and completely apart so I can fix anything needed. I got the engine sorted and assembled the bike.
    Hope you enjoyed the video!
    Music in this video is licensed through Audiio LLC.
    Music in this video 🎶
    -Adam Simmons - Rain and Thunder (Instrumental)
    -Kyle Church - Good life (Intstrumental)
    -Kyle Church - Slow down (Instrumental)
    TIMESTAMPS
    00:00 Quick intro of what's coming
    01:18 Start of diagnosing the problems
    11:35 She purrs again but we have issues
    12:37 Start disassembly of the bike
    15:12 Engine is out / we can start taking it apart
    26:00 The LC8 engine case is split in two
    28:05 Valve job
    31:56 LC8 engine assembly shall commence
    45:25 LC8 engine water pump rebuild
    46:40 Swingarm bearings had something to say
    47:50 Engine is going back into the bike
    51:45 First startup after rebuild - didn't go to plan
    54:03 Chain install and riveting
    55:17 Getting her back on the road
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КОМЕНТАРІ • 32

  • @TheDamnKoubak
    @TheDamnKoubak Місяць тому +5

    Very nice job, it's good to see that this bike is gonna have a good owner now haha
    8LITERS WAS ABSOLUTELY INSANE

    • @volimoto
      @volimoto  Місяць тому +1

      Thanks a lot! It was really insane! No wonder the engine couldn’t turn over with the cylinder filled with oil… glad you enjoyed it!

  • @TheZeeperd
    @TheZeeperd 3 дні тому

    Really nice and informative video. I myself own a 950 SMR which also had (among others) the issue with the waterpump. I hope you enjoy riding the 990 just as much as working om it.

    • @volimoto
      @volimoto  2 дні тому

      Thanks so much! Yes, the bike is really fun to ride! 😎

  • @GoldJunge001
    @GoldJunge001 Місяць тому

    Very nice job, well done! Could you please make another video on how to adjust the Throttle Position Sensor ?
    Greetings from Germany 👌

  • @checcodellacasa5507
    @checcodellacasa5507 Місяць тому

    Good job !! Good video and a good work on the bike. Continue like that !

    • @volimoto
      @volimoto  Місяць тому

      Thanks so much! Really appreciate the kind comment! Glad you liked the video!

  • @b0bl00i
    @b0bl00i Місяць тому

    Such a good motorcycle! Had 3 in total. 2008, 2012 SDR and a 2014. My favourite of all time.

    • @volimoto
      @volimoto  Місяць тому +1

      That’s really awesome! Hope you never had issues with the water pump!
      It’s super awesome! The only thing I wish it could do better is pillion comfort so my girlfriend would be more comfy for some longer rides. But I mean, this bike is not about that, so it’s okay.

    • @b0bl00i
      @b0bl00i Місяць тому

      @@volimoto The only issue I had was the rectifier for providing stable current from the generator. Had to replace that on the 2008. Had a few SMTs too and they had no issues at all. Very happy with KTM.

    • @volimoto
      @volimoto  Місяць тому

      @b0bl00i That’s awesome! I really have gotten to like this engine through working on it. I’m considering getting either a 990 adventure or a 1090 adventure to add to the stable.🏍️

    • @Jaszczur-sp2tx
      @Jaszczur-sp2tx Місяць тому

      @@b0bl00i What was the realistic fuel consumption? I have a 2008 690 SMR and I'm thinking about getting an SMT

    • @b0bl00i
      @b0bl00i Місяць тому +1

      @@Jaszczur-sp2tx SMT is a great motorcycle. Good engine, fun, wheelies well and is comfortable. It's the LC8 engine with 18L (or 19L?) tank, can't remember exactly. I think you can easily get 200 Km per tank if you're not pushing to hard.

  • @DavidHdez.
    @DavidHdez. Місяць тому

    Oh wow!
    Oh wow!
    Oh wow! 🤣

  • @Lanc321
    @Lanc321 Місяць тому

    im changing timing chain tensioners soon and would like a tutorial from you. Good work!

    • @volimoto
      @volimoto  Місяць тому +1

      Sure thing!
      Are you only changing the tensioners themselves? Or chain and guide rails too? The tensioners you can do without much disassembly, the chains and guide rails is a bigger project. Glad you enjoyed the video!

    • @Lanc321
      @Lanc321 Місяць тому

      @@volimoto im only changing the tensioners

    • @volimoto
      @volimoto  Місяць тому +1

      @Lanc321 is it also a superduke? Because it can be done without taking anything apart! The only reason you could is to actually be able to measure the chain elongation/guide wear. I think on the adventure or smt you need to remove some fairings and maybe the oil tank. The removal of the oil tank helps on the superduke too, but I could do it without, it’s just a bit more annoying. I actually have some home made manual tensioner in right now because I messed up the tensioners and had to do something quick so I could join my friends for a trip… so it’s gonna be nice to get everything replaced and also back to hydraulic tensioner!

    • @Lanc321
      @Lanc321 Місяць тому

      @@volimoto yes its a superduke like yours. im gonna do it this weekend. how did you mess up the tensioners? they are very expensive where I live (95$ each)

    • @volimoto
      @volimoto  Місяць тому

      @Lanc321 I was experimenting with a small spacer because I was trying to determine if it’s camchain noise I’m having and ended up compressing the tensioners too much and bent the ring that holds the two pieces together. But they were also a bit work out anyway..
      €105 here… I ended up ordering them from the US from KTM world for 45$ through a package forwarding company and with the guides together it’ll be half the cost as it would have been here even when I pay the taxes. Shipping was surprisingly cheap for a small box!

  • @johnsimpson2096
    @johnsimpson2096 22 дні тому

    Excellent video. How many km/miles had it done?

    • @volimoto
      @volimoto  22 дні тому

      Thanks a lot! Bike had 43000km when I bought it. 🏍️

  • @Jaszczur-sp2tx
    @Jaszczur-sp2tx Місяць тому

    What kind of a digital torque wrench was that?

    • @volimoto
      @volimoto  Місяць тому

      Hi! It’s an SW-Stahl 03926L Digital torque adapter. Works quite nicely. It’s 6-30Nm and there’s also the higher torque option: 03927L which is 27-135Nm.

    • @Jaszczur-sp2tx
      @Jaszczur-sp2tx Місяць тому

      @@volimoto Thanks! Have you tested accuracy of it? Right now I'm using standard cheap "clicky" torque wrenches calibrated with a fishing scale. It's a bit scary sometimes.

    • @volimoto
      @volimoto  Місяць тому +1

      @Jaszczur-sp2tx I haven’t actually tested the accuracy, but I’ll try to remember to do so and report back to you. I’m away from home for the next week, though.
      Btw! I’m planning on buying a small 1/4” clicky torque wrench, 2-26nm for some of these jobs because although the digital adapter is great, there are situations when it simply cannot fit due to it being so tall.