Complete Process of Making Quality Lathe Machine | Lathe Machine Manufacturing Factory | part 1/3
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- Опубліковано 9 лют 2025
- Complete Process of Making Quality Lathe Machine | Lathe Machine Manufacturing Factory | part 1/3
#lathemachine #making #manufacturing #factory
#homemade
As an ex machinist all I can think about is the amount of run out on what is essentially a hand build piece of machinery. The working conditions break my heart as the amount of health conditions these guys get from that workshop must be incredible. I’m grateful to be in a first world country but know I had very little to do with that choice.
Yeah i am also a machinist here so thank you for sharing your thoughts on it 👍❤️
Yes, Quality Lathe Machine with the bed ground flat freehand with an angle grinder. And then ground by hand-held stone to give an illusion it was ground flat by a machine.
@ we are here in Pakistan working with these conditions from beginning that’s why we never need upgraded technology tools and equipments for making anything
We need to consult the ways and means committee!
@@simpleton8148 Someone learned a new word today.
As a hobby, I am making a small lathe machine at my home in Spain. There is no doubt that the lathe machine is the mother of all machines.
Agree with you sir 👍❤️
When i saw the angle grinders i was done...
😂
Can't wait to see them make the lead screw with an angle grinder! haha
Как больно на это смотреть 😢 а потом кому-то скажут что это токарный станок...
Agree 👍
Привет адвокат😀, представляю как больно на это смотреть, сам занимаюсь металообработкой и без слез на такое смотеть нельзя😖
Больно смотреть как люди работают без сапог, перчаток, щитков, таскают тонны железа на голове, вместо тогоо чтобы смастерить подьемник..
Токарный и будет. Или вы думаете что для расточки дисков от грузовиков которые они отливают в соседнем цехе нужна какая то повышенная точность?
@АлександрБомба-д4и most ppl comments are wrong! They talk and don't know nothing of machinist! Or maybe they know but they don't know how to create the machine!
This late has the precision of +/- 0.05 mm.
I am from Czechoslovakia. In this industrial country, there were a number of companies that produced very precise machine tools and there were a number of companies that produced precision engineering products.. I worked in one of these engineering companies. Yes, these guys are capable of making something resembling a machine tool in primitive conditions. But I can say that we in the eighties of the 20th century were about 150 years ahead of these mechanics. Machine tracks without scratches, impure and bubble castings, immature bed machining, full tension. I could go on and it would be too long. I wouldn't brag about this video. This is not engineering. This is desperation. I have been repairing new sewing machines from these parts. Work for a killer. It could never sew. Today we are 130 years ahead of them. Unfortunately, I have to state that art has slowly disappeared from our homeland, young people are not interested in crafts and we are slowly approaching Pakistan. I know they will learn it slowly. We will forget the craft.
😂
Agreed 👍
Китай поставит всех раком
I'm a retired Machine Tool Fitter and I use's to use a T O S Czech built Lathe for many years. It was a very good Lathe, being a pleasure to use and always giving a good finish with impressive accuracy.
The manufacturing process shown here is cringeworthy to say the least but they do produce a lathe that will work even though I'd have severe reservations about it's accuracy. Considering the conditions they work under though I'm still impressed, but a visit to a real Machine Tool Manufacturers would teach them good engineering practice.
No, you're wrong about that modern people are forgetting such craft. Many people now build pretty good machines with their own hands. It's just that at home, other materials are chosen than cast iron, because it's easier to weld a frame from steel parts than to cast a whole one from cast iron in the yard. In addition, high-tech bearings and ball screws, linear guides are available today. This allows you not to think about friction pairs, for example, and to correct some geometric flaws at the stage of installing the guides. Well, and electronics, of course.
where is second part? That is amazing, complete respect for this workshop! I cannot wait to see second and third part!
Upcoming Sunday sir thanks for your respect 🫡
@mimechanics1019ฉันเฝ้ารอคลิปส่วนที่เหลือต่อไปฉันอยากชมมันต่อจากคลิปนี้ได้โปรดอัปโหลดคลิปนี้ให้ฉันชมด้วยเถิดฉันตั้งหน้ารอวันอาทิตย์เพื่อชมคลิปของคุณ
@@mimechanics1019 ужос делоют макеты немного похожие на станки. Не сами станки а бутофорию
@@mimechanics1019 снимите видео выкачивание точного вала на этом станке с точностью хотя бы 0.01мм
He does a great job with the planer, well done sir
Thank you ❤️👍
hats off! it's amazing how much work goes into it.
In the old days, lathe parts such as the bed after casting were kept for 7 years behind "a barn" :-) to remove casting stresses.
Only after that time was it processed-machined.
Nowadays, nobody uses this.
What other ways are there to speed up this process?
Reheating the part to a suitably high temperature and keeping it there for at least 24 hours.
Following very slow cooling (quasi-static cooling), usually cooling together with the furnace.
Otherwise, there is never any guarantee that the cast iron part will be sufficiently accurate after machining.
Agreed 👍
Po jakém opracování? 😀
Jesli to někde poletí do vrtule, vezmou úhlovou brusku a jeto....
Bit of a myth that. Products are usually produced in batches so some castings did get to sit for weeks or months, unlikely years
@@wktodd It's not a myth. In 1966 I took my worn out lathe bed to Harrison Machine Tools in Halifax for re-machining and waited most of the day whilst it was done. I was shown around the factory and out in the yard was a pile of about 200 Lathe bed castings that had been part machined and were stacked up in the snow covered in rust. The Foreman who took me round explained that they had already been machined to remove the cast iron skin and would stay outdoors for seven years to relieve the stresses before final machining to size. The price for re-machining my lathe bed and re-scraping the saddle was £22/10 shillings
@mrmyorky5634 the foundry wil have a furnace that'll pour several tons of iron , it is costly to smelt so the factory uses all it can in one pour. It takes weeks perhaps months to produce a few lathes , lots of castings have to be stored . What story do you tell your visitors about the rusting castings?
Im sure its functional to a certain point but its definitely not going to be a truly accurate machine
Maybe you are right but at the machine in the thumbnail 👍❤️
Eu admiro muito o trabalho de vocês um abraço aqui do Brasil
Thanks for your support greetings from Pakistan ❤️❤️
Well seasoned, high quality ductile iron. I want one!
Where you from sir👍❤️
noone has time or give a fack to wait a year for cast iron.
"Well seasoned, high quality ductile iron" Where? What are you taking about? None of that is in this movie.
@@dduuggii Maybe AI comment.
Sarcasm is wasted on the masses!
Excelente trabalho meus amigos!!!🎉🎉🎉🎉
Thank you ❤️❤️
Great job
Thank you
OSHA??? Just kidding. It’s obvious this is in India. Just wow!
Not india
This is Pakistani 🇵🇰
WONDERFUL!
AMAZING !
VERY NICE !
GREAT JOB MY FRIEND QSL
Thank you sir please stay tuned for next part❤️👍
Good work, wazee
Love these videos: I worked in foundry and machine shop as a young man.. I truly respect these workers and their work
What an excellent tool the planer is -wish I had one.
😂
It looks like a Butler Planer made in Halifax?
Wow salute to you brother❤❤❤
Thank you 👍❤️
WOW JUST WOW .......just saying.......
👍❤️
Complimenti ragazzi siete veramente dei veri lavoratori.....ho visto che di lavoro c'è ne da fare per fare un tornio oppure dei macchinari veramente bravissimi siete... complimenti ancora a tutti voi 💯💯💯👑👑👑💎💎💎il massimo del voto in bocca al lupo ragazzi....
Thank you so much sir for your kind support please stay tuned for upcoming part at next Sunday 👍❤️
great video! it's really interesting to see the complete process of making a lathe machine. however, i wonder if the focus on quality is overshadowing the cost efficiency. sometimes it feels like manufacturers prioritize high-end features that a lot of small businesses can't afford. what do you all think?
That is incredible, I have used a shaper but that is next level.
Thanks for your review sir 👍❤️
До шабрения болгаркой все шло хорошо.
😂
За исключением, наверное упущение(или не показали просто), снятия напряжений в металле после литья , я с этого уже немного загрустил, но забавно, даже очень 😅
I couldn't believe it at :34:30 when the guy took to the ways with a handheld angle grinder. That's a really stupid thing to do.
Then at 35:12 a guy took to the ways with a hand-held abrasive stone, going as fast as he could. No chance of any accuracy.
For an interesting comparison, check out the Colchester company's video on making lathes, also on UA-cam. Perfection compared to the rubbish shown in this video.
Tam bir aptalca yorum. sen ellerinde hiç bir imkanı olmayan bu insanların yaptıkları ile Her imkana sahip Norveçli bir firmanın olanaklarını kıyaslıyorsun. Aslında senin yaptığın yoruma aptallık demek, aptala hakaret olur.
Olá amigos que trabalho perfeito!!!
Boa sorte a todos aí!!!
Thank you so much sir greetings from Pakistan 🇵🇰
Охренеть просто... Ребята, а вы поверочную линейку хоть прикладывали? Болгаркой прошли, камнем затерли и все? Вы хоть знаете, что такое поверочная линейка? Я в сотку вгоняю параллели, на краску все поверхности пришабриваю, а тут раз два, затерли наждаком и все. На таком станке ведра потом точить будете? Там же ям полно. Переднюю бабку на абразив притерли. А ось как выставили? Штангелем по боковой стенке? Она же не ровная. А бумажки зачем подложили? Это же привалочная поверхность. Жесть конечно. Я вам точно в пуп дышу. Умеете удивить конечно.
строгальный станок уже обеспечил средние характеристики поверхностей. все сотки там. привалочная поверхность просто шлифуется для уменьшения износа. ось передней бабки так же обеспечена предыдущими шагами. притёрли чисто чтобы площадь контакта была больше, для жёсткости размерной цепи. для более тонких работ нужны другие станины, более толстые, и многие регулировки можно сделать уже после, скажем эксцентриковыми вставками.
@@nRADRUS строгач сделал черновую обдирку под шлифовку или шабрение, сотками там и не пахнет. Но даже то, что обеспечил строгач, было убито болгаркой и камнем после. Для чего притерли это и так понятно, не понятно наличие бумаги. Это обнуляет всю притирку. Регулировки после всего и делаются, но не в этом случае. Если еще можно допустить, что они поставят скалку и выставят ПБ в горизонтальной оси, то как это в вертикальной будет сделано? Притирка не поможет. Подкладками? Нахер тогда притирали? Да и не будут они ни того ни другого делать.
Agreed 👍 but here they work without technology equipments and Tools i’ll show u in next part thanks for watching ❤️👍
You are expert in this field thanks for sharing your knowledge and expertise with us please stay tuned for next part❤️👍
@@mimechanics1019 я бы не называл себя экспертом :) просто я сделал и продал много станков, и точно знаю о чем говорю и, что и как надо делать. Особенно как работать с направляющими станины.
дорогу осилит идущий. китайцы раньше тоже так делали
👍❤️
Si pero lo hacen sin técnica
МИФИст?
Mi admiración a esta gente esforzada que trabaja en condiciones tan precarias,sin ninguna protección,guantes ,zapatos de seguridad,lentes protectores para sus ojos,ropa de trabajo protectora ...Nada...es como estar en las épocas de los esclavos....así se hicieron fortunas y se siguen haciendo por los avaros que jamás se sacian y no valoran el trabajo humano,Saludos hermanos ,desde Chile
Thank you so much brother we all are feeling proud and happy when peoples support us like you greetings from all workers of this factory from Pakistan 🇵🇰👍❤️
С нетерпением жду остальных частей видео, даже представить не могу что ещё за особые технологии пакистанского машиностроения предстоит узнать.😮
Я с этого кина в тихой меланхолии пребываю. Там тоже есть свой особый путь, как-то он разошёлся с общепринятыми методами станкостроения.
Thanks for your reviews sir please stay tuned for next part👍❤️
Да норм станки. Со своей задачей справляются.
Eagerly waiting for the part 2 and 3. I'm 100% positive they will use long camelback straightedges, micrometer indicators and optical collimators / or renishaw interferometers to get the geometry to the lathe to 0.002 mm per 1000 mm parallelism and perpendicularity.
Upload soon as possible 👍❤️
this lathe will be accurate enough for 95% of everything it is ever asked to do in its life - stop being a snob, you work with what you have
People built the modern world on shaft and belt driven hand made equipment
@@piccalillipit9211 if a toy maker owns the lathe.
Only metrologic tools and single point diamond lathes have that precision you are talking about.
Real lathes have guide parallelism about 0.01 mm per 1 m.
Unlike surface plates, machine beds have to withstand dynamic loads, friction and temperature gradients.
@@gradientascent4218 "learn irony"
The start of the cover up , they make them look nice but looks are deceiving
👍❤️
HAAS office in Pakistan 😂😂😂
Please respect people than people respect you 👍❤️
ahahah LOL
When I think of the hours I spent on scraping m/c beds this vidio makes me cringe when I see a hand grinder and stone hacking away at these lathe beds.
Hahaha😂 thank Allah You never born in Pakistan 😂
Same here, I was a Machine Tool Fitter and have spent years scraping beds.
Круто,класс,субер.
Россия✋
👍
Привет всем товарищи. Это прям шедевр станкостроения. Направляющие УШМ на глас это сила. Потом камнем ободрать. Вот еще надо было полирнуть войлоком с пастой ГОИ чтоб блестела как зоновские ножи. И станок прям четкий сталь сразу.
Где линейки лекальные, плиты проверочные, часовые индикаторы, синька, шабер где все это. Вопрос как они соосность передней бабки с задней будут ловить.
Вот если линейку лекальную положить на направляющую щуп 0,5 мм пролезет между ними или там можно будет 1мм просунуть.
Кстати они растут у них стали появляться стулья. До этого не было
I think you are correct ✅ they didn’t have much tools but at and you will be satisfy in next part please stay tuned 👍❤️
сомневаюсь, что они вообще знают о существовании таких понятий как соосность, параллельность, плоскостность и вот это вот всё)
great job on the video, it’s really informative! i’ve always been curious about how these machines are made. but honestly, i wonder if the emphasis on automation might take away from the skilled craftsmanship that’s traditionally involved in lathe making. what do you all think?
what about precision?
Superbe boulot bravo
Merci beaucoup 👍
amazing skill
great to see such a detailed look into the lathe machine manufacturing process! it's really interesting. but honestly, I wonder if the focus on quality control sometimes slows down production too much. do you think there's a balance to strike between quality and efficiency?
Thanks for your review 👍❤️
Occupational safety, the art of human dignity
i really enjoyed the detailed walkthrough in this video, it's clear a lot of effort went into making it. however, i'm curious why the factory doesn't seem to highlight any eco-friendly practices in their machining process. isn't sustainability important in today's manufacturing landscape?
Great respect!
Thank you ❤️👍
great video! it’s fascinating to see the complete process of making a lathe machine. i do wonder, though, if the automation in this process might take away jobs from skilled workers in the long run. what do you all think?
They are doing their best under the financial resources they have.
Truly agree 👍
this video is super informative and really highlights the intricate process behind lathe machine manufacturing. i do wonder though, don't you think relying too much on automation might compromise the craftsmanship that goes into making these machines? just some food for thought!
28:46 - "here we go Steelers, here we go!"
Thanks for your reviews 👍❤️
It looks like an enviromentally friendly operation with the latest safety equipment
Thanks for your reviews 👍❤️
Так вот как делают прецизионные станки.
This is not completed yet in the next part show you next process please stay tuned 👍❤️
Делают а не этикетки клеют
Я думаю что в годы первых пятилеток и у нас так делали первые станки.
Самое удивительное что они потом делают на этих станках.
И ведь получается!
Молодцы!
Excelente trabalho parabéns. Brasil
Obrigado 🙏❤️
How do I get one of those high quality lathes shipped to the states?
Maybe you have better one already 😂
@ No I don’t own one yet.
@@warren-TeamDLZ sir we are know that United States has A lot of Heavy mechanical equipment and machinery which have a long life working power and abilities here in pakistan we cannot afford it because these machines are too expensive for us that’s why we manufacture machines with resources which we have thank you so much sir for your support and reviews greetings from pakistan 👍❤️
Unfortunately this is cast steel , not cast iron.
Agree
great video, really enjoyed seeing the detailed process of making lathe machines. but honestly, i think there might be some outdated techniques being used here. in today's tech landscape, wouldn't it make more sense to integrate more modern automation? curious to hear what others think!
this video is really informative and well-produced, kudos to the team! however, i can’t help but wonder if the focus on automation is overshadowing the importance of skilled craftsmanship. some things just can’t be replicated by machines, right? what do you all think?
Please ,show a manufacture a metal shaper machine and metal planner machine
Ok i will try 👍❤️
great video! really appreciated the detailed insights into the lathe machine manufacturing process. however, i wonder if the emphasis on technology might overshadow the traditional craftsmanship involved. shouldn't both aspects be equally highlighted?
this video is super informative and well-produced, i really appreciate the attention to detail. however, i wonder if the focus on traditional lathes is a bit outdated considering the rise of CNC technology. it seems like most industries are shifting in that direction, so i’m curious about the future of manual machines like these. what do you all think?
Thanks for your reviews and support greetings from the channel ❤️👍
CNC is fine for producing large numbers of parts but the initial outlay including tooling is very expensive. There are many small jobbing shops around the world where the lathe is used perhaps twice a week and mostly for 'one off's' or small batches of parts. A decent second hand centre Lathe is a very versatile machine tool, it will last a long time and it's relatively cheap to buy.
The next part? I wanna see it
Upload soon as possible 👍❤️
Есть класс точности Н.П.В и т.д это по точности Х . наверное, как так без прецизионных измерительных инструментов собрать можно 😮😮😮😮
Agreed 👍 but they work well with tools which they have ❤️👍
А что по точности Зю? 😅
Класс точности плюс-минус трамвайная остановка😂😂. Для колхоза пойдёт вполне
The term 'quality lathe machine' and these guys so called quality standards should not even appear in the same sentence !
Okay 👍
this lathe will be accurate enough for 95% of everything it is ever asked to do in its life - stop being a snob, you work with what you have
People built the modern world on shaft and belt driven hand made equipment
great video! really informative and well-produced. but i can't help but wonder if the focus on high-tech machinery overshadows the craftsmanship that used to be more prominent in this industry. do you think modern machines have taken away some of the artistry from manufacturing?
I’m glad they are wearing their safety flops
😂
Trabalho maravilhoso, mas me😊 pergunto como pode haver precisão se não se usa um relógio comparador e a retificação é manual? 👏🏻👏🏻👏🏻👏🏻🙏
Estás personas trabajan en condiciones dé la edad media, construyendo maquinaria que pensariamos que son construidas en países del primer mundo.
Agreed 👍
This is actually impressive !
Thank you 👍❤️
great video! the details in the manufacturing process are really impressive. however, i feel like there's a lot of focus on the machinery and not enough on the skilled labor that goes into making these machines. it's a team effort, right?
Having researched a UK company which operated in Lancashire during from the 1880s to 1972., all this is very familiar. (Perhaps the brickwork was neater ;-))
Thanks for your reviews 👍❤️
هؤلاء عمال يبذلون جهد كبير وأنا متأكد انا هناك من يخدعهم تباع هذه ألات عدنا بسعر جنوني
Thank you for your reviews 👍❤️
Very cool they could have made my little hobby G0602!
Thanks for your reviews ❤️👍
I'm afraid "manual making" and "quality lathe" unlikely compatible
You’re right 👍❤️
Just the opposite. Machines can't make to the tolerance of man. You can't get that flat to millionth of an inch with a milling machine. Especially over a large area.
@@robertsmith2956 'millionth of an inch'
an american moment
@@robertsmith2956 I am afraid the quality will lack consistency.
Where do I buy one of these masterpieces?
I completely love metal shapers and planers.Thanks for the content.
You’re welcome sir please stay tuned for next part👍❤️
Something about metal shapers that makes lots of us like them
Это из разряда станочного камеди ))) Часть операций норм, но вот другая часть вызывает просто улыбку ))))
Шлифовка призм болгаркой -- это, конечно, топ! :D Вообще, конечно, если аккуратно подойти, из этой чугуняки можно сделать сносный токарник. Но как минимум, отливки должны полгодика висеть отдыхать, а так скорей всего там всё гнутым винтом становится через несколько месяцев после выхода продукции из "цеха".
Ok. It's obvious how does our companies in Europe made Lathe machines back in 1960's or so.
Maybe🧐
Most comments are about how poor quality these parts are yet they seem to be making them quickly and in large numbers. I would bet these machines never leave Pakistan and their sole purpose is the production of military arms.
Böyle uzun salkım saçak kıyafetler le çalışmanın hayati tehlikesi var, ama çok önemsediklerini düşünmüyorum
Thanks for your reviews 👍❤️
They've used high quality old British machines to make this stuff so far. When they eventually have to use the sort of crap they're making here what will the result look like?
''high quality'' ? unlike British Cars..
😂
Alright, i lost a lot of confidence after i saw how the spindle housing was mounted...
Really maybe next part can satisfy you
This lathe could be better manufactured with just these tools, but these people aren't even trying to change the technology. It is sad. And the ubiquitous sand in every workshop indicates that this will not change too fast.
Agree with you they work which they teached 👍❤️
Não acredito que no mundo que vivemos com tanta tequinolojia que tem hoje no mundo ainda tem mão d obra tão primitiva Asim sem segurança nem uma
You’re right 👍❤️
Cada país trabaja con las herramientas q pueden, según sea sus economía y su forma de vida, si no pueden mejorar su tecnología ellos no tienen la culpa, vastante hacen q logran reparar sus máquinas y consiguen q funcionen. Aquí en España hace tiempo también se trabajó así, y se reparaba todo y aquí todo funcionaba y había buenos profesionales, ahora q hay,,,,,, donde están las escuelas de artes y oficios q salían buenos profesionales, dónde.
Thanks for your supporting reviews stay tuned for next part greetings from Pakistan 👍❤️
Это потрясающе, полное уважение к этой мастерской! С нетерпением жду возможности увидеть вторую и третью часть!
Thank you sir I upload soon as possible👍❤️
Зачем бумага на притёртой поверхности
I really don’t know i just shoot video 👍❤️
It says making Quality Lathe Machine, I think you need to drop the word Quality, and probably the word Lathe as well. But it is a machine.
Thanks for your reviews 👍❤️
The part positive is the competence against China and developping the country at anohter level high. These people are the heroes.
Thank you 👍❤️
Doing their best with what they have . Good workers , but horrible working conditions !.
Thanks for your reviews 👍
аааааха-ха-ха.....ржунемагу.....шлифовка в сотку!!!ааааааа
What is the white powder at 4:04 and what is it being used for in this case?
Sand casting powder used for sand
@@mimechanics1019 what is it made of?
I really don’t know sir just know where this used for 👍❤️
@@mimechanics1019 Thanks
What would it take for the employers to supply safety boots to their employees???
В соседнем цехе делают ЧПУ для данного станка 😁
😂
А ещё.... у них ядерная бомба есть... 😮
👍❤️
Тоже где нибудь так собирают 😅
Открыл это видео в надежде посмотреть, на каком оборудовании шлифуют станины😭😱
шлифуют, ахахахахпхпхпхпх))))00)0
😂
I know that the lathe will work, but saw nothing that impressed me except the obvious skill of the planer operator. I saw nothing that would ensure that the headstock spindle would end up parallel to the lathe ways in either plane. As for quality, casting iron from scrap metal makes for inconsistent quality material which is likely to be fairly soft, and wear quickly. In addition, the castings were made without having deep risers to pour the metal and vent the pour, resulting in castings likely to contain porous areas.
Making Quality Lathe Machine ? Define your interpretation of quality please! 😂
🤔maybe in the next part you can satisfy
Я конечно не станочник, но если приложить микрометр то скорее всего можно охренеть.
👍
Agree
у них нет микрометра поэтому зачем заморачиваться тем что даже измерить нельзя
там можно охренеть, если приложить деревянную линейку)
Точность у них похоже понятие-относительное.Но на войне, как на войне.Молодцы.
Thanks for sharing your thoughts ❤️👍
"Полный процесс изготовления, часть 1" -- что ж, подождём след. две. Пока добавил этот канал в закладки.
Thank you so much sir next part at sunday