My Most Challenging Hydroforming Project

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  • Опубліковано 9 лют 2025
  • My most complex inflated steel experiment testing the limits of the DIY Hydroforming process, finding new ways to inflate metal objects that are gradually increasing in complexity.
    More projects: www.connorholla...
    Hydroforming Tutorial: • DIY Hydroforming Tutorial
    Hydroforming Experiments - Egg, Donut & Banana: • Inflating Metal - Hydr...
    Hydroforming a Futuristic Bowl and Lamp: • Hydroforming a Futuris...
    Hydroforming an Inflated Steel Vase - • Hydroforming an Inflat...
    Hydroforming the steel Lilo - • Hydroforming the steel...
    Inflated Steel Axe - • Inflated Steel Axe - M...
    Hydroforming Experiments Compilation - • Inflating Metal - Hydr...
    00:00 Cutting
    1:00 Welding
    2:54 Hydroforming
    4:04 Sanding and painting
    6:35 Finished piece
    #hydroforming #metalwork #workshop

КОМЕНТАРІ • 35

  • @JohnJones-oy3md
    @JohnJones-oy3md 2 роки тому +3

    I can't click on the notification of a new video from Connor fast enough. And I bet all of the pillows in his house are beautiful yet uncomfortable. LOL

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      Thanks for watching! I would definitely win any pillow fight

  • @DanteYewToob
    @DanteYewToob 2 роки тому +3

    Awesome! I never get sick of these experiments and projects!
    You’ve really got it down to a science now, looks great.

  • @Scodiddly
    @Scodiddly 2 роки тому +1

    What a crazy shape, amazing that you could weld that together.

  • @checkedoutchris
    @checkedoutchris Рік тому

    Amazing work!
    Thanks for sharing.

  • @oddpoppetesq.3467
    @oddpoppetesq.3467 Рік тому

    Holy crap that is amazing, I knew where you were going, putting it together wise, but damn that finished article looked stunning 😍

    • @oddpoppetesq.3467
      @oddpoppetesq.3467 Рік тому

      Oh yeah, I'm here from Colin Furze channel 👍

    • @ConnorHolland
      @ConnorHolland  Рік тому

      Thank you! It was very kind of Colin to give me a shoutout

  • @alifetomake
    @alifetomake 2 роки тому +1

    Interesting shape! I have no idea how you welded the last star, but looks like your welding has improved, so that's certainly that!

  • @BleuCollarFndryMTL
    @BleuCollarFndryMTL Рік тому

    Great work, very creative! Keep it up.

  • @josephd.5524
    @josephd.5524 2 роки тому +1

    It's very Cylon! What a wild design.

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      Yes it is! I hadn't thought of it before but now I want to make a Cylon Basestar

  • @user-besmillah549
    @user-besmillah549 2 роки тому +1

    good job. I want the name and picture of the water pump and how much pressure?

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      I use a Cotech 90 bar pressure washer, any cheap machine should work

  • @dodge7560
    @dodge7560 2 роки тому +1

    Have you done any aluminium hydro forming ?

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      Just one test piece, where I learned the welds need to be annealed otherwise they crack easily

  • @lianium
    @lianium 2 роки тому +1

    Nice work👍 what s your idea about making a video for making hollow sphare by "explosion hydroforming "?

    • @ConnorHolland
      @ConnorHolland  2 роки тому

      Could be fun, I assume they use explosives for large spheres made from thick steel because they need much more pressure to form

    • @lianium
      @lianium 2 роки тому

      @@ConnorHolland Use a tiny Firecracker😉

  • @jokebaker22
    @jokebaker22 2 роки тому +1

    Have you considered doing the hydroforming process in an oven or forge to keep the metal more ductile? What about using hot pressurized oil instead of water for the process?

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      A technique I want to try is getting the piece red hot in a forge/furnace, then inflating with compressed air. There are videos of Elizabeth Brim demonstrating the process. I think this piece would have inflated more if the metal was hot

  • @TheUncleRuckus
    @TheUncleRuckus 2 роки тому +1

    What was that powdered stuff you rubbed onto the piece at the end??

    • @ConnorHolland
      @ConnorHolland  2 роки тому +3

      Graphite powder, that embeds into the paint and makes it reflective

  • @jonasedholm2614
    @jonasedholm2614 2 роки тому +1

    Dear sir please make at rocket. Like SpaceX Staship.

  • @TheAussiePirate
    @TheAussiePirate 2 роки тому +1

    nice!

  • @HoldenArt
    @HoldenArt 2 роки тому +1

    I wonder how a laser welder would do. If it worked better than a tig, maybe you could use thinner sheet? IDK

    • @ConnorHolland
      @ConnorHolland  2 роки тому +1

      I'd like a laser welder once they become cheaper. TIG does do pretty well, the thinnest metal I use is 0.7mm stainless (haven't tried thinner yet), but there has to be the right balance between strength and flexibility

  • @quarteratom
    @quarteratom Рік тому

    How did you even veld the last piece?

    • @ConnorHolland
      @ConnorHolland  Рік тому

      Had to weld it side-on at a steep angle, but fortunately it wasn't too difficult

  • @roccocroce
    @roccocroce 2 роки тому

    Get some flex seal

  • @davyjonesjonesdavy
    @davyjonesjonesdavy 2 роки тому

    I would really like to see the face of that archaeologist of the year 3428 who, after having unearthed this "thing", will be forced to explain which fuck its use was, to the commission of financiers who pays his salary. 😄