I have put in a lot of bread lines over the years and this is the best one I have ever seen. I have worked with Mark Rosenberg of Gemini Bakery equipment in Philadelphia. My name is Al Sautner.
This is ridiculously mesmerising. It's beautiful! Honestly, just LOOK at it! The engineers responsible for designing these machines simply do NOT receive enough credit for their brilliance. It's like a clockwork waltz.
when I was in 3rd grade, we went on a class trip to a bread factory. What was most memorable was seeing a ton of stretchie bread dough up on rotating or criss crossing 10’ tubes, kneading and stretching that so elastic dough. The end product, and I don’t remember the name, was that incredibly soft squishy fresh and yeasty light golden soft crust. There was nothing better for gushy tuna sandwiches . we didnt have peanut butter and jelly I dont think back in the 60’s but maybe it was something we didnt grow up with. Hebrew National bullet salami bulky home sliced were another great sandwich. I even got that soft bread for my 5 kids- pb&j every single day with a thermos of Magic Milk. ( powdered gov. Milk). At the end of the week I would clean out their book bags and 25/squished grapy peanut sandwiches would pile up. We would pack them all up in a bag and bring them out to our beloved Quarter horse Caddy, again a big un’ old fashioned from Coffee Cup Farms, and he would happily gobble them all dow down. I mean, who wouldn’t? I think they dumped the milk. I also got a huge block of Gov cheese, used that for mac and cheese. Now, I cannot find that airy ( but not full of air bubbled holes) soft, fresh!!! bread anywhere in Michigan. I need to ask one of my daughters if they sell it in NY still. I miss the fabulous Sorrento pizza cheese- stayed gooey and molten on your 12” slices. Here, the muzz don’ta move and bakes and cools down faster than spilled water in The Artic at 50 below. What was that bread? Maybe colored polka dots on the wrap? Or something else. I got really sad watching all that automatic bread making. The saddest part were the robotic arms lifting and then the other picking up the baking pans. How many people made a good honest and productive living doing that? Speed I would say was probably the same- 3,600 loaves per day. I did computer overhauls of a bread wrapper printing factory for EDM, and every machine was overseen by a worker. Their production was much better than a auto production, and the level of quality was much much better. Thank you EDM for continuing to use skilled and wanting to work people. End of my story. Hope you liked this time travel story. BTW do schools even take young kids to places like that anymore?
This is amazing. I own a bakery but it's small enough that we work with everything by hand (except a mixer and an oven, of course) - but, being one of the last bakeries in the country to work like that as other bigger supermarkets are just uncompetable price-wise, I can put my price higher and people generally love our bread far more than the "plastic" one from the shops. I would be interested in seeing only the bread with a forming machine and our recipes. Sorry for my bad english. Once again, this is amazing showcase and you've inspired me a lot! Wish I could afford one of these one day.
Now I know how my grocery store bread is made, thanks. Was curious since I bought a breadmaker. I still think freshly baked (handmade or breadmachine) is still the best though!
I worked in the bakehouse, I did plant work too, When it goes wrong the fun begins, (Monitored by CCTV) pile-ups because a tin get's stuck and bread all lands on the floor. Doubles detection didn't always work, same with metal detectors. Start-up Sunday when everythings cold and bread sticks to tins, depanner don't wotk properly. Yes all the fun of the fair.
very very true!! Oven Breakdown my fave.... carnage! once everything get going its just 1000's loaves to waste and tins covered in over proved dough! then black bits from this issue for the next few runs... all the fun of the fair indeed.
I supposed only the line suppliers are not famous or use the immature designs will make the mistake, obviously, the faults and waste can't be avoided. But too many people need to buy bread and other food after processing.
it was always fun having to stack tins for 30 mins at the manual knockout,sometimes stacked all the way back to the cooler exit from time to time, then have to add them back in to the line when downstream wrappers couldn't even keep up with general feed flow already, enter hir manager refusing to lend a hand oc
I know im asking the wrong place but does someone know of a way to get back into an Instagram account? I somehow lost the account password. I love any tricks you can offer me
oven loading , pan scraping and especially 3 pan knockout with cake mixes where never that easy, it was always nice to stand back and manage the auto closed cooler loading section on your oven loading ,cooler,knockout rotation though.
I bet it smells so good in there....this factory is amazing and with all stainless steel it’s expensive.... and just to think that bread is only like a couple bucks at the store.. but it only lasts about a week or less when we get it home cause we eat a lot of bread.. toast for breakfast. Toast with supper most nights and sometimes a sandwich durning the day for lunch... thank god for bread
It cost €4.6 million including the two robots for 1,392 working hours.By the way the 2 robots makes about 67% of the total costs of the entire machine.
@@roelofpaas334 YOU ARE A FOOL WHO FALS TO UNDERSTAND THE UNDERLYING AND METAPHORICAL MEANING OF THE CONTENT YOU WATCH. THIS IS A FILM ABOUT BREAD AND THE MAGIC OF SOUND AND MUSIC. I CANNOT TOLERATE YOUR NARROW PERSPECTIVE.
I would like to gain some knowledge from you on spiral cooling conveyors. Types of spiral cooling systems and belts, working principle,problems and solutions while using various types of spiral cooling arrangements. Could you please help me in this way please ? It'll be your compassion kindliness. Thank you.
javid shaik , I am the videographer, but if you contact Newcap, they can help you with more information. Please contact Danny Arisse: darisse@newcapbs.com and say hi from me (Nuran)
@@Dmreeves1 i worked for my own company - precision Engineering. Inc. - a lot of Stewart, Lanham, & BP equipment plus others, and rebuilding many plants to automate. them/20 years I done that.
I do work in a bakery in Kenya. But our bread processing process is traditional. Such Technology is good, yes, but it requires a super huge ammount of cash to incorporate it in the factory. Thats the sad part of it.
Form-wise it does look perfect. I wonder about some other stuff, like the taste, texture, composure and how the bread is like on the second and third day - but meh all of those (except taste) are only recipe-related. Taste-wise I'd only be worried if there's a certain hint of metallic taste or the likes due to it all being made by a machine, like some of the supermarket breads have.
This is a neat video IF you like automation. I have fond memories of touring a bakery as a kid. Wonderful smells. Two Questions please: Where is this bakery located and where is this bread sold?
How do you clean a factory like that after X number of breads? They cleaned some racks and baking pans, but those pans were NOT stainless steel, but looked more like our old old bread pans that never got shined up, whereas Aluminum and stainless would. Aluminum would conduct heat better and stainless I think would warp and develop hot spots. Beside, I think Aluminum was taken off the market long ago. now its Al clad. I can buy Al giant stock pots at restaurant supply, so maybe regulations are different. I think I heard that Al leaches into the cooking. And all our old pots got rounded on the bottom. Hahaha.
It’s a bakery in the Netherlands. Line was build by Newcap, but the individual machinery are different brands, like the oven is W&P, mixers from sancassiano, etc
Hi Monica, I realy don't know. a few million euro's?? But if you are interested, please contact the manufacturer Newcap: info@newcapbs.com Thanks for your interest!
It depends on the production capacity. If the production capacity is not so big, maybe semi-auto line can meet your requirement. We manufacture customized production line for food processing. I appreciate your new comments. My email is kevin@dljialin.com. Kind regards. Kevin
This is a fine example of engineering. Just one question - when the robots eliminate all of the human jobs how are the humans going to have money to buy anything?
there is a far fetch theory that the machines will lower the cost so much people won't need to work as hard to do work. repetitive actions should not be done by humans but things that involve service and human interaction will prevail.
Could be rephrased "When the [new technologies] eliminate [a part of the existing economic structure] how are humans going to [participate in the existing economic structure]?" Thinking about it in this way, then it seems clear we need a new economic structure. Put another way, don't try and extrapolate our existing economic activity into a different kind of economic system, because that wouldn't work. How am I going to pull my wagon, when they eliminate all the work horses?
Super impressive. Those yellow robots de-panning were crazy. And the open stainless belts on the cooling tower with auto belt washer was outstanding
I have put in a lot of bread lines over the years and this is the best one I have ever seen. I have worked with Mark Rosenberg of Gemini Bakery equipment in Philadelphia. My name is Al Sautner.
bread line OG
This is an amazing line what would it cost, I want to venter into bread making.
Then you know WP-Haton were these dividers, rounders, moulders and proofers are from.😊
unnnnbelievable , such a huge factory with so much production and there are only like 3 people working there . wow
This is ridiculously mesmerising. It's beautiful! Honestly, just LOOK at it! The engineers responsible for designing these machines simply do NOT receive enough credit for their brilliance. It's like a clockwork waltz.
if you have money you can hire Harvard students. Doesn't matter your intelligence, what matter is your ability to make money.
... and?
I worked in a HOVIS bakery for 26 years! That plant is brand new and won't look like that for long!!! Believe you me.
Great job. You give the perfect detailed idea of how the process work. Well done.
Old dubscribe
Old dubscribe
Wow...no excuses from employees at all. Nice bakery machinery!
Simply brilliant (for the engineering) and credit to the human janitor at 3:22 for keeping that place spotless!! 😉
Not very different from 70 years ago.
1950 russia
watch?v=wGbZKvDX7u4
when I was in 3rd grade, we went on a class trip to a bread factory. What was most memorable was seeing a ton of stretchie bread dough up on rotating or criss crossing 10’ tubes, kneading and stretching that so elastic dough. The end product, and I don’t remember the name, was that incredibly soft squishy fresh and yeasty light golden soft crust. There was nothing better for gushy tuna sandwiches . we didnt have peanut butter and jelly I dont think back in the 60’s but maybe it was something we didnt grow up with. Hebrew National bullet salami bulky home sliced were another great sandwich. I even got that soft bread for my 5 kids- pb&j every single day with a thermos of Magic Milk. ( powdered gov. Milk). At the end of the week I would clean out their book bags and 25/squished grapy peanut sandwiches would pile up. We would pack them all up in a bag and bring them out to our beloved Quarter horse Caddy, again a big un’ old fashioned from Coffee Cup Farms, and he would happily gobble them all dow down. I mean, who wouldn’t? I think they dumped the milk. I also got a huge block of Gov cheese, used that for mac and cheese. Now, I cannot find that airy ( but not full of air bubbled holes) soft, fresh!!! bread anywhere in Michigan. I need to ask one of my daughters if they sell it in NY still. I miss the fabulous Sorrento pizza cheese- stayed gooey and molten on your 12” slices. Here, the muzz don’ta move and bakes and cools down faster than spilled water in The Artic at 50 below. What was that bread? Maybe colored polka dots on the wrap? Or something else. I got really sad watching all that automatic bread making. The saddest part were the robotic arms lifting and then the other picking up the baking pans. How many people made a good honest and productive living doing that? Speed I would say was probably the same- 3,600 loaves per day. I did computer overhauls of a bread wrapper printing factory for EDM, and every machine was overseen by a worker. Their production was much better than a auto production, and the level of quality was much much better. Thank you EDM for continuing to use skilled and wanting to work people. End of my story. Hope you liked this time travel story. BTW do schools even take young kids to places like that anymore?
Wow! It's amazing how many people you can put out of a job with all this!
I always wondered how was done...They look delicious...Thanks for the video...
Thanks for the nice compliment!
This is amazing. I own a bakery but it's small enough that we work with everything by hand (except a mixer and an oven, of course) - but, being one of the last bakeries in the country to work like that as other bigger supermarkets are just uncompetable price-wise, I can put my price higher and people generally love our bread far more than the "plastic" one from the shops. I would be interested in seeing only the bread with a forming machine and our recipes. Sorry for my bad english. Once again, this is amazing showcase and you've inspired me a lot! Wish I could afford one of these one day.
It's very cool watching automation doing everything
Now I know how my grocery store bread is made, thanks. Was curious since I bought a breadmaker.
I still think freshly baked (handmade or breadmachine) is still the best though!
Even our factory make all kinds of food machine , but this while line very Nice , thank you so much 😀
Awesome factory
Awesome bread
I appreciate the creators os these machineries
Fascinating. Why is the loaf split across the middle?
This is amazing and beautiful breads 🥪, I wish I could taste them. Not only that but also working in it.
Brilliantly...shoot and edited.
Thanks Sachin!
Pls let us know that cost of plant
Super! Respect from Russian Federation!
I worked in the bakehouse, I did plant work too, When it goes wrong the fun begins, (Monitored by CCTV) pile-ups because a tin get's stuck and bread all lands on the floor. Doubles detection didn't always work, same with metal detectors. Start-up Sunday when everythings cold and bread sticks to tins, depanner don't wotk properly. Yes all the fun of the fair.
very very true!! Oven Breakdown my fave.... carnage! once everything get going its just 1000's loaves to waste and tins covered in over proved dough! then black bits from this issue for the next few runs... all the fun of the fair indeed.
I supposed only the line suppliers are not famous or use the immature designs will make the mistake, obviously, the faults and waste can't be avoided. But too many people need to buy bread and other food after processing.
Thank you for the touch of experienced realism!
it was always fun having to stack tins for 30 mins at the manual knockout,sometimes stacked all the way back to the cooler exit from time to time, then have to add them back in to the line when downstream wrappers couldn't even keep up with general feed flow already, enter hir manager refusing to lend a hand oc
yep always when you get the whoe thing loaded or what happened at the place i worked in loaf cooling tower fell over just as we started slicing yay
Back in the early 90s at the Mrs Bairds bakery, we had to hand twist that dough
nice and very good for heavy production line
What a nicely made video.
This is a giant production...
I can almost smell the freshly baked bread.
I know im asking the wrong place but does someone know of a way to get back into an Instagram account?
I somehow lost the account password. I love any tricks you can offer me
@Marvin Adam Instablaster :)
oven loading , pan scraping and especially 3 pan knockout with cake mixes where never that easy, it was always nice to stand back and manage the auto closed cooler loading section on your oven loading ,cooler,knockout rotation though.
Interesting ,Thanks for the upload..
I bet it smells so good in there....this factory is amazing and with all stainless steel it’s expensive.... and just to think that bread is only like a couple bucks at the store.. but it only lasts about a week or less when we get it home cause we eat a lot of bread.. toast for breakfast. Toast with supper most nights and sometimes a sandwich durning the day for lunch... thank god for bread
I wonder how long they get proofed for and how long they get baked for
Proofing times are mostly between 60 and 90 minutes, baking times 25-35 minutes
How much would a such system cost?
It cost €4.6 million including the two robots for 1,392 working hours.By the way the 2 robots makes about 67% of the total costs of the entire machine.
Multi-million dollar investment, less human interaction, sanitary, efficient, no waste bakery operation. Technologically advanced facility.
Thank you...but the music was Super annoying!!!
I liked the music...particularly for a technology. video:)
@@cosnniran , Sorry but the video was about bread and not about the music....but hey everybody's got his/her's cup off tea than.
@@roelofpaas334 WRONG, THIS FILM WAS ABOUT BOTH BREAD AND MUSIC TOO. SILLY BOY.
@@jaredgiff6342 ,The header say " Automated bakery production line"....nothing about " automated bakery production line music".....Silly boy!!!.
@@roelofpaas334 YOU ARE A FOOL WHO FALS TO UNDERSTAND THE UNDERLYING AND METAPHORICAL MEANING OF THE CONTENT YOU WATCH. THIS IS A FILM ABOUT BREAD AND THE MAGIC OF SOUND AND MUSIC. I CANNOT TOLERATE YOUR NARROW PERSPECTIVE.
와우...완전 기계화....👍
빵들이 넘 먹음직스럽다~~🍞
Very nice💘
Great video
Nice and clean place.
This is pretty much how bread is made here, but it ends up sliced and packaged too. and a great variety of breads.
I would like to gain some knowledge from you on spiral cooling conveyors. Types of spiral cooling systems and belts, working principle,problems and solutions while using various types of spiral cooling arrangements. Could you please help me in this way please ? It'll be your compassion kindliness. Thank you.
javid shaik , I am the videographer, but if you contact Newcap, they can help you with more information. Please contact Danny Arisse: darisse@newcapbs.com and say hi from me (Nuran)
Is there any company that could design a machine for my food product? Who are they?
How is this production line cleaned?
What about the slicing and packing procedure, would have been a cool way to end the video
i think they dont do that
After the oven it would hit the cooling towers then slicers and baggers
After all this, does the bread not get sliced?
gredangeo I waiting to see it get sliced. It would have been the best part
I just want to know how they get them into the plastic bags and put the twist ties on.
Love the music, what is it?
S Thammachote thanks, it’s a tune from storyblocks. I received a lot of bad comments about the music. You are the first that liked it 😁
@@nurangelici3612 I think the music fits perfectly with the video. Fascinating video.
Good videos superb 👍👍
A baking factory - for 20 yrs I traveled the USA installing automated bakery factories.
What was the company that you worked for?
@@Dmreeves1 i worked for my own company - precision Engineering. Inc. - a lot of Stewart, Lanham, & BP equipment plus others, and rebuilding many plants to automate. them/20 years I done that.
How much would it cost to set up company like this plz?
Baking floor has to smell heavenly with all those loaves baking at the same time.
var ligger detta brödföretag i Sverige. Jag har upplevt i växjo och även Stockholm. kan jag hitta ett arbete där. om möjligt kan
How much does such a factory cost? Any ideas?
Most of the new jobs will be related to Robotics. Great video.
Automation yes. Complete robotics never. That plant was impressive
The Machine never stopps.
24 years as a breadman and was never taken on a tour. Yes I had from time to time was at a bakery but only for pick up
A real question: what´s that "spray" at the exit of the oven? It´s in the video at 5:31 and it goes side to side but I can´t tell what it is
Hi Eduardo, it's a water spray. By spraying water right after the baking process the bread will get a more shiny appearance.
I do work in a bakery in Kenya. But our bread processing process is traditional. Such Technology is good, yes, but it requires a super huge ammount of cash to incorporate it in the factory. Thats the sad part of it.
I'd rather have traditionally baked bread.
Also traditional baking flavour would be better
End finish product no words
What is the investment for the whole set-up? Maybe around 10M USD?
Victor Pineda I guess just under 10M depending on a lot of details.
@@nurangelici3612 i see. Because it looks so highly automated and sophisticated.
How much is your light bill?
Cool Video 🎥🎥🎥🎥🎥
Has a person every laid down on the conveyer belt and gone for a ride?
Perfectly engineered bread, amazing!
Form-wise it does look perfect. I wonder about some other stuff, like the taste, texture, composure and how the bread is like on the second and third day - but meh all of those (except taste) are only recipe-related. Taste-wise I'd only be worried if there's a certain hint of metallic taste or the likes due to it all being made by a machine, like some of the supermarket breads have.
Looks like a Pozi Drive system. Very impressive.
Wow Wow fantastic
Rihanna Rihanna thank you 😀
who is the owner of the factory ???
مبارك لكم هذا العلم والتكنولوجيا وعلى العرب الجهالة فقط المتابعة ولايستطيعون اي عمل لان لاعلم لهم ولامعرفة
wow, it is so amazing. It looks delicious.
C'est possible d'être avec vous?
What is the sq foot area to set up a plant like this?
Mehernosh Khajotia, the guys at NewCap can give you details. Please send an email to: info@newcapbs.com
Didn't see the slicing process. Must be difficult to slice the loaf without damaging it
Bread made, no doubt, with best quality GMO ingredients available. Yum.
Amazing I counted 8 people in the plant tour. No wonder there are people out of work all over the world!
@oreo2k Cheap bread can have 72 chemicals in it. Mom's bread had a ton of love baked in each loaf that had 6 ingredients in it.
How much does it cost
3:30 is that not cleaned ?
Please is this event real? I would like to know what it takes to install such a machine.Thank you for sharing such talent.
Ye machin kitne ka hai
Can we use this video on our channel
This is a neat video IF you like automation. I have fond memories of touring a bakery as a kid. Wonderful smells.
Two Questions please:
Where is this bakery located and where is this bread sold?
Thanks! In which country has been built?
Vasil Simeonov this line is build in the Netherlands (NewCap) and (WP) Germany
What is this you shpuld mention price & location of this machine dealers
The line is made by newcap. www.newcapbs.com
Absolutely fascinating .... I would have to poke my fingers in those dough balls - - -
Dont worry, someone probably did the same thing to the bread you're eating after scratching their balls.
That bread 🍞 looked mighty tasty 😋
Finally, human appearance at 8:03
also @5.18
Also 0:38
Bakery
also at 2:36
How much can actually cost this entire project?
The line is made by newcap, you can contact them: www.newcapbs.com
How do you clean a factory like that after X number of breads? They cleaned some racks and baking pans, but those pans were NOT stainless steel, but looked more like our old old bread pans that never got shined up, whereas Aluminum and stainless would. Aluminum would conduct heat better and stainless I think would warp and develop hot spots. Beside, I think Aluminum was taken off the market long ago. now its Al clad. I can buy Al giant stock pots at restaurant supply, so maybe regulations are different. I think I heard that Al leaches into the cooking. And all our old pots got rounded on the bottom. Hahaha.
What would be the price of a whole production line?
Odogg Don please contact Newcap, they are the manufacturers. mailto:info@newcapbs.com
Who is the machinery and factory set up company. And which country. . . .
Plz provide information
It’s a bakery in the Netherlands. Line was build by Newcap, but the individual machinery are different brands, like the oven is W&P, mixers from sancassiano, etc
May I know how much is this whole line approximately?
Hi Monica, I realy don't know. a few million euro's?? But if you are interested, please contact the manufacturer Newcap: info@newcapbs.com Thanks for your interest!
It depends on the production capacity. If the production capacity is not so big, maybe semi-auto line can meet your requirement. We manufacture customized production line for food processing. I appreciate your new comments. My email is kevin@dljialin.com. Kind regards. Kevin
The new “high speed” bun line at my plant cost 30million +.
Africa need that.
Splendid as well gr8 video shoot 👍👍
So clean and interesting. Thank you :-)
👍👍
At what point did the music stop,because you lost me at 1:17,just sayin'
how much is one bread?
In the end of production how much cleaning you have to do
This is a fine example of engineering. Just one question - when the robots eliminate all of the human jobs how are the humans going to have money to buy anything?
there is a far fetch theory that the machines will lower the cost so much people won't need to work as hard to do work. repetitive actions should not be done by humans but things that involve service and human interaction will prevail.
From the bank 🤣
Could be rephrased "When the [new technologies] eliminate [a part of the existing economic structure] how are humans going to [participate in the existing economic structure]?" Thinking about it in this way, then it seems clear we need a new economic structure. Put another way, don't try and extrapolate our existing economic activity into a different kind of economic system, because that wouldn't work. How am I going to pull my wagon, when they eliminate all the work horses?
as if robots won't know how to maintain/service each other better than humans.
No worries. AI don't have wisdom, human do have.
How are all the machines cleaned? Is it automated or do workers have to clean daily/weekly/monthly...?
The pans are cleaned each cycle, the bakery is kept clean constanly. The machines on a weekly base.
Nuran Gelici awesome, thanks for answering! so the pans are automatically "dish washed" without human labour and the machines are manually cleaned?
exactly!
r
they got many zoom bots
Nice which country this bakery sir
Punjabi Boy , this is in The Netherlands.
@@nurangelici3612 sir so beautiful country Netherlands I think Holland capital city Netherlands ?
Punjabi Boy no it’s Amsterdam. Holland is a province,
@@nurangelici3612 ohho thanks sir give gud information
Where r u from sir ?
@@nurangelici3612 so thats why the bread in the netherlands taste like nothing.
Which country?
jeffy thomas this is in the Netherlands.
@@nurangelici3612 thanks.
Kitna rupees lagta hai plz batao
I could bake all day to this music LOL