Installation of POWERAGE Performance exhaust for Royal Enfield Himalayan 411cc.

Welcome back, Rider_OnBoard family ! In today’s episode, we’re upgrading our Royal Enfield Himalayan 411cc with a high-performance aftermarket exhaust from POWERAGE. If you’re a Himalayan owner looking to boost performance, enhance sound, and give your bike a sleek look, this video is just for you!
What is a Performance Exhaust?
Before we dive into the installation process, let’s briefly cover why upgrading to a performance exhaust like the POWERAGE makes a difference.
Improved Performance: A performance exhaust is designed to optimize the flow of exhaust gases, reducing back pressure and increasing the efficiency of the engine. For the Royal Enfield Himalayan, which runs on a 411cc single-cylinder engine, reducing restrictions in the exhaust system means the bike can "breathe" better, leading to a potential increase in horsepower and torque.
Better Sound: One of the main reasons riders switch to an aftermarket exhaust is for the sound. The stock exhaust on the Himalayan is relatively quiet, but the POWERAGE exhaust gives your bike a throatier, more aggressive sound that’s music to the ears of any motorcycle enthusiast.
Weight Reduction: Performance exhaust systems are typically lighter than stock systems. By reducing the overall weight of your bike, you can experience better handling and improved acceleration.
Style: Last but not least, a new exhaust can give your bike a sleek, custom look. The POWERAGE system has a polished finish that complements the rugged design of the Himalayan.
Tools You’ll Need for Installation:
A socket wrench set
A spanner set
Allen keys
Torque wrench (optional but recommended)
A rubber mallet (to fit pipes snugly if needed)
Anti-seize grease for the exhaust bolts
Having the right tools on hand will make the process smoother. Be sure to work in a well-ventilated area and always wear safety gear, such as gloves and eye protection, when working on your bike.
Step-by-Step Installation Guide:
1) Preparation:
Before you start, make sure the bike is parked on a flat, stable surface. Let the engine cool down completely if you’ve recently ridden the bike, as the exhaust components will be very hot.
2) Remove the Stock Exhaust:
Step 1: Locate the exhaust mounting points. On the Himalayan, the exhaust is typically mounted at two points: one near the header pipe (where the exhaust connects to the engine) and one near the silencer at the rear of the bike.
Step 2: Using a socket wrench, remove the bolts securing the silencer to the frame. You may need to use an Allen key for some of the bolts, depending on your bike’s specific configuration.
Step 3: Loosen the clamp connecting the header pipe to the silencer. Once the clamp is loose, carefully wiggle the silencer to free it from the pipe.
Step 4: Your bike has a heat shield, you may need to remove it to access all the bolts.
3) Installing the POWERAGE Performance Exhaust:
The POWERAGE system is designed for a simple, bolt-on installation.
Step 1: Apply a small amount of anti-seize grease to the bolts and joints. This will make future removal easier and prevent the bolts from seizing up due to heat and corrosion.
Step 2: Position the new POWERAGE exhaust in place. Start by connecting the header pipe to the silencer. Be sure not to hit the exhaust directly with a metal tool, as this can damage the finish.
Step 3: Secure the exhaust at the rear mounting point. Use the bolts provided in the exhaust kit and tighten them by hand at first to ensure everything is aligned correctly.
Step 4: Once the exhaust is in place and properly aligned, use a torque wrench to tighten the bolts to the manufacturer’s recommended specifications. If you don’t have a torque wrench, just make sure the bolts are snug but not overly tightened, as this could strip the threads.
4. Double-Check and Test:
Step 1: Before you start the engine, double-check all the mounting points and clamps to ensure everything is securely fastened.
Step 2: Start the engine and listen for any leaks or unusual sounds. If you hear a hissing noise, this could indicate an exhaust leak, and you may need to adjust the fittings or tighten the clamps further.
Step 3: Once everything sounds and looks good, take the bike for a short test ride. Pay attention to the exhaust note, engine performance, and throttle response. You should notice a deeper exhaust tone and potentially a slight increase in power.
Final Thoughts:
The POWERAGE Performance Exhaust is a fantastic upgrade for the Royal Enfield Himalayan 411cc. Not only does it improve the bike’s sound and style, but it also enhances overall performance, making your rides more thrilling, whether you're cruising through city streets or exploring off-road trails.
If you enjoyed this installation tutorial, don’t forget to like the video, leave a comment, and subscribe to Rider_OnBoard for more motorcycle content. Let us know in the comments if you’ve installed any other performance mods on your Himalayan!

[@danieldayal2570]

U shud have put the mic inside the exhaust 😂

[@Rider_OnBoard]

@@danieldayal2570 sure I’ll ……😂😂

[@VinayVinnu-oj4dy]

Good 👍

[@Rider_OnBoard]

Thank you! Cheers!

[@KarnatakaRiders92]

Nice 👍 🎉

[@Rider_OnBoard]

Thanks brother ❤️🙌🏻