Payne Furnace Heat Exchanger Replacement

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  • Опубліковано 14 січ 2025

КОМЕНТАРІ • 119

  • @Baba12xr56
    @Baba12xr56 Рік тому +1

    This man is a real pro. Thanks for this wonderful view of the innards of the furnace; I always wondered what it looked like on the inside.

  • @ethanlash914
    @ethanlash914 2 роки тому +2

    Dude you saved me and my buddy today, we couldn’t figure out where the panels went on the sides of the exchanger. Thank you!

  • @billcowhig5739
    @billcowhig5739 4 роки тому +2

    Until Donald started talking, I was thinking you knew well what you had to do, and were really pissed at having to deal with all those screws, also believed your insert about the coffee.
    Nice video.

  • @UncleEarlHeatingAirCondition
    @UncleEarlHeatingAirCondition 2 роки тому +1

    Very, Very nice video.
    Good idea with the table, helps the back.
    Thank you for taking the time to share.

  • @RC-Heli835
    @RC-Heli835 11 місяців тому

    Man you flat got on this and got it done like a boss!

  • @mohammadhabab2026
    @mohammadhabab2026 4 роки тому +1

    You are professional. You did a good job. And you know, what you doing?

  • @joshwf41
    @joshwf41 2 роки тому +2

    I have never seen someone work so fast before.

  • @jessecamping
    @jessecamping 4 роки тому +2

    This was a great Video to post on here !! thanks

  • @purplemonster2239
    @purplemonster2239 2 роки тому +4

    Amazing video. But I do need to ask, why go through all that trouble of changing out a heat exchanger? It's less complicated and maybe even quicker, changing out the whole furnace. I know it might be under warranty, but the customer or someone is still paying for labor. Again, great educational video.

    • @americantemperaturecontrol7852
      @americantemperaturecontrol7852  2 роки тому +3

      We give our customers all options, because it's not our pocketbook! Maybe their tight on money, maybe they need to send a kid to collage this year, maybe their selling and don't want to put into house. you never know. Second it really doesn't take long to change out a heat exchanger, at least half the time of furnace and if under warranty customer just pays labor.

    • @scottrogers2831
      @scottrogers2831 2 роки тому

      Can you say the cost of labor on this. My Carrier has the secondary heat exchanger bad and I wish I could get someone to replace it.

  • @rd5081
    @rd5081 2 роки тому +2

    Very Deliberate and exacting …no wasted work motion… left hand knows what the right hand is doing at all times…
    you, Sir ..viewers can tell you know your stuff ..from likely tons of experiences you’ve had …but experiences aren’t worth anything unless you really care about your work result … IMO , YOU ARE FEW AND FAR BETWEEN in the HVAC trade … at least from what can be seen during this fine video . Thanks for posting this … helps non HVAC people understand what the heat exchanger may look like …
    old and new.

  • @Mojo-cg3xo
    @Mojo-cg3xo 2 місяці тому +1

    Nice work, thanks for taking the time to make this video. I have the same furnace and the same problem with my heat exchanger.
    I think Carrier makes these heat exchanger’s??
    If so how do I get the new replacement heat exchanger?

  • @bar9973
    @bar9973 2 роки тому

    I appreciated your informative video, especially since I know nothing about furnaces. My Payne PG9YAB036060 was installed January 4, 2012 and this winter it started making unusual noises. A whining sound has sometimes been occurring since November 2022. This noise can be heard before the blower starts and heating begins. It will happen several times until it starts up. Maybe the noise is from the secondary heat exchanger because I've never had it serviced or cleaned. I've lowered my thermostat from 72 to 70 hoping the furnace will last until spring. I also have a Lennox ac that was installed April 10, 1992. It's never been serviced and has been a terrific ac however it tripped the breaker in the summer of 2021. Since then I've been keeping the thermostat at 80 when I normally have it at 78 during summer. Sometimes I switch it off and use my electric fan to keep cool. It looks like I'll have to have it replaced when I have the furnace replaced or repaired and cleaned. Have a safe 2023 and happy birthday.

    • @americantemperaturecontrol7852
      @americantemperaturecontrol7852  2 роки тому +1

      Thanks, your noise sounds like an inducer motor/fan blade failure, main contributor is poor air flow and/or high static pressures in duct system. maintenance does help.

    • @bar9973
      @bar9973 2 роки тому

      @@americantemperaturecontrol7852 Thanks very much for the information. Maybe the Space-Gard High Efficiency Air Cleaner is too restrictive. It uses Aprilaire 213 pleated replacement media which I installed October 6, 2022. The old filter looked almost like new since I have no pets, don’t smoke and live alone. After the Payne furnace replaced the original Tappan 11 years ago, it greatly reduced our natural gas bill but maybe the air returns are too undersized for the more powerful Payne blower. The Tappan furnace lasted 37 years although it should have been replaced sooner. We had to replace it immediately after the technician informed us about how dangerous it had become. The house was built in 1975 and we moved in about 6 months later in early 1976. The winters were much colder in the 70s, 80s and 90s but the Tappan was always reliable and trouble-free. Hopefully a technician will be able to fix the Payne soon whether it’s the inducer motor, pressure switch etc.

  • @camilodasilva5111
    @camilodasilva5111 5 років тому +2

    Great video, thanks for posting it.

  • @vocalrehab
    @vocalrehab 3 роки тому +2

    Impressive and professional, thanks! Who do I have to contact to have mine replaced and if under warranty, about how much will be out of pocket costs be? Thanks for your time. Richard in Milwaukie, OR

  • @ronaldclark8187
    @ronaldclark8187 5 років тому +1

    Good video.
    Gotta be the highest screw count.

  • @Sctronic209
    @Sctronic209 4 роки тому +2

    Great instructional video

  • @yuriysyrotyuk1500
    @yuriysyrotyuk1500 9 місяців тому

    Thank you very much for this great video.

  • @glenarnould657
    @glenarnould657 4 роки тому +4

    Great video. I am having the same problem with my Carrier. I was taking it apart and your video is very helpful. I watch many UA-cam videos. They should all be this good. Do you know if I can just get them to send me the replacement parts without involving anyone else?

    • @davidfreeman2316
      @davidfreeman2316 2 роки тому +1

      Sure and if you happen to F it all up and kill somebody, I’m sure they will accept all liability.

    • @glenarnould657
      @glenarnould657 2 роки тому

      I could have done it all myself with a replacement part, but the company makes you hire a professional ticketed installer. The difference between him and me was he used a nicer electric drill like the man in this video has, and he is allowed to buy from the wholesaler. I had to pay his standard fee even though I had done almost the entire disassembly.

  • @zacharypalczynski8450
    @zacharypalczynski8450 3 роки тому +2

    Good job dude , I didn’t see the reinstall of heat diverter plate ??? Hope no call backs 🤙🏼👍🏻

    • @UncleEarlHeatingAirCondition
      @UncleEarlHeatingAirCondition 2 роки тому

      Very, Very nice video.
      Good idea with the table, helps the back.
      Thank you for taking the time to share.

  • @vilfainga7481
    @vilfainga7481 5 років тому +1

    You are a badaass bro. Keep up the good work. Coffee is good

  • @mark.r8900
    @mark.r8900 Рік тому

    Nice video. Did you have to notched about 1/4" off the inducer legs to get the inducer to seal properly against the new secondary heat exchanger? Thanks

  • @AmericanFarmerHVAC2024
    @AmericanFarmerHVAC2024 3 роки тому +1

    There was a piece of metal that was on the old exchanger, between the secondary and primaries, that was forgotten. I really don't know what purpose it actually serves, or what it needs to be in there for, but usually you got to have them back on.

  • @dvn8949
    @dvn8949 5 років тому +4

    Nice job and thank you for filming this video. What are the part numbers that you replaced or is there i complete kit part number? How can I get the kit from a dealer under warranty and install it myself?

  • @jadynhall5654
    @jadynhall5654 3 роки тому +1

    I think he shocked himself in the beginning 😂😂😂

    • @bigdogg7947
      @bigdogg7947 2 роки тому

      he did lol, that's why you always shut the power off first.

  • @bigdogg7947
    @bigdogg7947 2 роки тому

    sir you are a fkn beast. I have to change a heat exchanger tomorrow and I'm shitting my pants

  • @yijianggu5203
    @yijianggu5203 5 років тому

    Great video, what is part No. of secondary heat exchanger?

  • @boogerhead0
    @boogerhead0 3 роки тому

    At 14:24, would you tell me the part number of the Primary Cell Outlet Panel, please, for PG9MAA-048100 (same as Carrier 58MVP-100-20), please? I cannot locate that part number anywhere.

  • @paulwagner1115
    @paulwagner1115 Рік тому +3

    I betcha that you got a call back on that furnace. I have done around 60 of these in the last 15 years. And i seen one step you forgot there is a baffle that is suppose to go under primary and on top of secondary thaf deflects the air. With out this baffle you gonna get 33 error codes

  • @jordangeorge4463
    @jordangeorge4463 Рік тому +1

    Excellent video how long will it last with new exchange do you recommend any maintenance to Keep it from clogging again? I had mine done last year 😊

    • @blbrawn
      @blbrawn Рік тому

      I have the same question basically. Our Amana lasted 8.5 years. Warranty replaced the furnace yesterday. How can I prevent this clogging of secondary or where the soot/dirt came from? They replaced without a good answer or resolve to this question in my opinion. Hard to complain about a new furnace, but not excited about this one lasting only 8-10 years.

    • @jordangeorge4463
      @jordangeorge4463 Рік тому

      @@blbrawn I know my issue was covered outside pvc pipe from Home Depot so know I don’t cover with screen anymore. I just leave outside pipes open I never had anything blocking it

  • @johnanton2713
    @johnanton2713 4 роки тому

    cool... gegt to see the whole replacement process

  • @bjohn3421
    @bjohn3421 4 роки тому +2

    Should leave the front access panel off for a preliminary fire up to make sure everything is OK that it does run right etc

    • @donf3739
      @donf3739 4 роки тому

      And a gas leak check.

  • @2277recinos
    @2277recinos 4 роки тому +1

    My respect for you

  • @jimoliver5758
    @jimoliver5758 5 років тому +4

    I did not see you reinstall that heat diverted shield between the primary and secondary. Was it kicking off limit after

    • @benny09172011
      @benny09172011 5 років тому +3

      Jim Oliver I made that mistake on my first one. Now carrier has a comment on the receipt. I noticed he missed it as well.

    • @zacharypalczynski8450
      @zacharypalczynski8450 3 роки тому

      Was thinking I saw the same thing , I’m like shit that’s a call back .

  • @marksward7188
    @marksward7188 Рік тому

    Nice work and great job! How many of those have you done in a day?

  • @joel474
    @joel474 5 років тому +2

    I have a goodman furnace, now about 4 yrs old that has been running beautifully. (GMEC960603BN ). When the installer put it in , he didnt replace the plenum that sits on the burner cabinet. That plenum has a patched area i removed easily, because i was interested in looking at the condition of the A COIL . Well as i peered in, much to my shock, I noticed 3 rust blotches on the heat exchanger. A dark one, a lighter one behind it and a third lighter one down the same side (Theres is a heavy-duty, aluminized-steel tubular heat exchanger and a stainless-steel secondary heat exchanger. ) I touched the tubular affected area with my hand and it was still solid no cracks. How worried should i be in this situation . I intend on unclogging or replacing the A COIL that has a heavy rust spot on it that know is where the drip came from to cause the rust spot. Whats your opinion about this ? Would you replace it immediately or wait , since its winter pretty soon?

    • @antoniodefilippis323
      @antoniodefilippis323 5 років тому +3

      if your co detectors are not going off then leave the furnace alone dont piss off the beast thats heating your home.

    • @RockoRocko-rz7kx
      @RockoRocko-rz7kx Рік тому

      Relax sounds like it’s superficial due to a drip from the leaking ac evaporator ac coil above.🎉

  • @Batmanmotorcyclerider
    @Batmanmotorcyclerider 2 роки тому

    My 21-year-old Carrier furnace needed a new heat exchanger last month, opted to replace the entire furnace instead. The Carrier would have been replaced under warranty; I just pay labor. I hope it was a better choice to start over with a new warranty.

  • @kiddsheppard
    @kiddsheppard 5 років тому +1

    Great video

  • @BstylesCDN
    @BstylesCDN 4 роки тому +3

    The video was sped up. How long did it take you and how long does it usually take you to complete both a primary and secondary heat exchangers? Great video as well!

    • @americantemperaturecontrol7852
      @americantemperaturecontrol7852  4 роки тому +2

      Each change out is different. We knock them out usually 3hrs plus part pickup time and warranty paperwork. The actual labor to change out can be as quickly as 1.5 hrs or long as 6hrs because the screws are rusted away.

    • @5822huron
      @5822huron 4 роки тому +1

      You have to do a combustion test also!

  • @5822huron
    @5822huron 4 роки тому +3

    Knee pads?

  • @geoffwofford9729
    @geoffwofford9729 4 роки тому +1

    Is there not an air diverter to go in between the primary and secondary in the back as in Carrier and Bryant to divert air. Just asking

    • @soloryderrr
      @soloryderrr 4 роки тому +1

      Not on all models, you will usually see this on on 3 stage furnaces or furnaces with low airflow capability to protect the high limit from overheating, he missed it on this model though hmmmm

    • @jrsmyth9761
      @jrsmyth9761 3 роки тому

      @@soloryderrr
      Correct, but I am pretty sure he removed it from the old one.

  • @zeeshanqureshi9166
    @zeeshanqureshi9166 Рік тому

    Good video 👍👍👍👍👍❤❤

  • @henryleon6384
    @henryleon6384 4 роки тому +1

    very impressed man , f ng good job

  • @thefixer4892
    @thefixer4892 4 роки тому +2

    Y did you disassemble the old one?

    • @force311999
      @force311999 4 роки тому

      to send back for credit

    • @5822huron
      @5822huron 4 роки тому

      Warranty wants its that way

  • @Reedic20
    @Reedic20 4 роки тому +2

    Doing my Payne tomorrow everything under warranty it’s only 8 years old. But I have one question for ya lol what was the scream about when you were taking the primary’s out? I’m sure I’m not the only one curious about this.

  • @ad-vl8tm
    @ad-vl8tm Рік тому

    How many sq ft does a 40 000 btu payne furnace cover?????

  • @mattmccarty72
    @mattmccarty72 4 роки тому

    Did they change the material it's made out of for recall replacements or is it the same as it was ?

  • @halohms
    @halohms 3 роки тому +2

    That furnace is only a 2 stage and not a variable. You forgot to remove those 2 air restricters in the back bottom. Also, you left out the horizontal air deflector in the back that redirects the air so you don't get an overheat shutdown.

    • @AmericanFarmerHVAC2024
      @AmericanFarmerHVAC2024 3 роки тому

      Those restrictors, sometimes they are on the brand new secondary and sometimes they aren't. Same part number secondary. I've also had secondaries come in without the side panels. Very frustrating when carrier isn't making it consistent. This furnace is only 1 stage in the video, usually that horizontal piece is only found on the 2 or 3 stage. Ive found one single stage with it, on a 100kbtu that was also missing the side panels from the factory. Junk.

    • @antonlavey5540
      @antonlavey5540 2 роки тому +1

      Payne is garbage only a single stage not a 2 stage.

    • @marygee3981
      @marygee3981 Рік тому

      😅thanks will never buy Payne or Carrier.

  • @arthurcastillo8767
    @arthurcastillo8767 4 роки тому

    Nice work.!! i think you should be wearing a cape and some sort of super-tech/hero uniform.! LoL.!

  • @jonnyboat2
    @jonnyboat2 5 років тому

    Was this a warranty replacement and repair? I have a 2005 Payne. What was the customer noticing about the furnace that required you to diagnose and fix the furnace? What are the symptoms to look for? I have a Payne that was installed around 2005. Are there recall notices on these?

    • @cranbers
      @cranbers 5 років тому +1

      Mine just started acting up I have this same furnace, You notice the furnance stops functioning ( just spins the main blower constantly and slowly with no heat). and its not under control of the thermostat. It trips the Flame out sensor / switch ( the flames that go into the top holes from the burner stop getting drawn into it so it basically burns / heats up that metal box you see it mounted in until the senso you see on the right side trips. It gets hot, along with the top of the furnace housing ( hot enough to burn you if you touch it more then an instant.
      Mine was converted to propane so it seems to be clogged up, they replaced that air induction fan that you see ont he front ( black circular one with the plastic housing, no change int he flames , its still not being sucked into the heat exchanger.
      So looks like rather then this whole heat excahnge out I will just get a new furnace with a heat pump. This part alone that he swapped out is 1300 dollars on amazon.

    • @yijianggu5203
      @yijianggu5203 5 років тому

      @@cranbers , Can you send me a link of this part? my furnace looks same and has same problem as yours.

  • @Jason-wc3fh
    @Jason-wc3fh Рік тому

    You forgot to transfer that deflective plate from the old heat exchanger to the new one. I believe it only exists on the bigger btu units. In which case you had a 100kbtu exchanger and it is supposed to be transfered over to it.

  • @mranonymous2082
    @mranonymous2082 4 роки тому +1

    Good god man! Damn good work but I gotta ask why? I imagine between the cost of the new heat exchanger and labor taking apart the entire furnace and reassembling it wouldn't be much of a difference in cost to just install a new furnace? Is it covered under a warranty or something and the manufacturer has to pay you labor costs or something?

    • @donf3739
      @donf3739 4 роки тому

      Maybe it was his own furnace. Or maybe not, but that would be a factor.

  • @5822huron
    @5822huron 4 роки тому +2

    Its a design issue.. inducer doesn't pull enough water out of unit. Pitch must be right or it will sit on secondary. Cells prevent water from properly pulling off secondary. Look at heat fatigue on cells. Look at area it wears.

  • @notanewbie1718
    @notanewbie1718 3 роки тому

    Even with a new heat exchanger, you still have other old components. If the blower motor fails, or the control board, or the gas valve, or a pressure switch, or a limit, etc............. your total individual repairs will come to perhaps 75% to 85%, or even more of the cost of a new furnace. I would only recomend a heat exchanger change if that furnace is still under warrant y. That's just my opinion.

  • @TheTwisterman21
    @TheTwisterman21 4 роки тому

    Are those gaskets on the heat exchanger reused?

  • @workinprogress4579
    @workinprogress4579 5 років тому +1

    What a payne in the arse! New tech here. Nice vid
    Edit: How did you know that part was clogged up? What caused it and what function does that part have? Thank you

    • @americantemperaturecontrol7852
      @americantemperaturecontrol7852  5 років тому +2

      Yearly hvac inspection with a Combustion Analyzer well let you know when a problem starts.

    • @antoniodefilippis323
      @antoniodefilippis323 5 років тому +2

      roll out swith on these single door payne carrier furnaces is an instant give away for a plugged secondary. these models are notorious for this recall. anything over 100ppm in the flue or smell of aldehydes is a dead give away.

    • @antoniodefilippis323
      @antoniodefilippis323 5 років тому +2

      @@americantemperaturecontrol7852 roll out swith on these single door payne carrier furnaces is an instant give away for a plugged secondary. these models are notorious for this recall. anything over 100ppm in the flue or smell of aldehydes is a dead give away.

  • @zacharykernyo3679
    @zacharykernyo3679 5 років тому

    I have to replace the secondary heat exchanger on this same unit do you know how I can get the part my self ?

    • @5822huron
      @5822huron 4 роки тому

      Ebay.. are you a tech?. I guess you are out if warranty lol.
      I'm a tech

  • @kapatid_fred
    @kapatid_fred 2 роки тому

    Shout out please sir.thank you

  • @richh9904
    @richh9904 3 роки тому

    Doing it hot / Joe speedy.

  • @douro20
    @douro20 5 років тому +1

    Carrier always making people assemble these things themselves...and they still can't seen to be able to get them right. I've heard of these things failing in six months. I think the reason they put 20 year warranties on these things is because they're too lazy to re-engineer the furnaces to get around the problem. And then you end up with recalls.

    • @5822huron
      @5822huron 4 роки тому

      Hello!

    • @5822huron
      @5822huron 4 роки тому

      They will never admit its a recall issue..

    • @gra8pmkn
      @gra8pmkn 3 роки тому +1

      They did re-engineer the heat exchangers around 2011. Haven't seen that issue since. This issue sucks in Washington State because of a lawsuit here. If we come across it here we have to give free labor and parts to the homeowner. Only the primary and secondaries. Hard to sell new. But we offer 20% off a new Furm.

  • @TheMacgyver3441
    @TheMacgyver3441 10 місяців тому

    OMG 😯How is this cheaper than replacing it

  • @bakri22
    @bakri22 4 роки тому +6

    holy screws batman! do they have to use soooo many screws? hvac world needs to hire better component designers.

    • @billybbob18
      @billybbob18 4 роки тому

      Changing a control board in certain Mitsubishi Ductless units can be like that.

  • @franks6837
    @franks6837 3 роки тому

    Easier to remove with the burner box still attached. Leverage

  • @TheManInaHat
    @TheManInaHat 3 роки тому

    RIP THAT MANIFOLD xD

  • @sowdiem6047
    @sowdiem6047 4 роки тому

    I have the carrier. 040 40000 BTU.

  • @marygee3981
    @marygee3981 Рік тому

    🎉A comment on control board fail. It cost 78.00 on the internet. The repair fleecer charged 650.00 for 25 min to install it. 😮 The previous fleecer said, I can get you a new furnace for 8,000.00. What a shady Industry.

    • @JesusRodriguez-bu1gy
      @JesusRodriguez-bu1gy Рік тому

      Funny how no one ever calls doctors fleecers when they perform a 2 hour procedure and bill $35,000. We're paid for results, not our time. If it takes me 2 minutes or 2 days, you're paying for results. Otherwise, order the part and try your best to replace it, and if I have to come out and clean up the mess, it'll be an additional $150 inconvenience fee. 😂

    • @martik778
      @martik778 Рік тому

      @@JesusRodriguez-bu1gy SO why does HVAC #1 charge 3k for a furnace install vs 8k for the exact same setup with HVAC #2. They are thieves and scamming the customer. People go to jail for less. HVAC industry is notorious for this. Most do not even know how install it properly.

  • @maverickdallas1004
    @maverickdallas1004 3 роки тому +1

    For what you pay for a new furnace, they really don't seem to be well-made. Essentially, they're just buckets of cheap tin not designed to last!

  • @grumpyoldman336
    @grumpyoldman336 4 роки тому

    I still dont know why they would do the swap.. putting a new exchanger in old junk is like putting new cylinder heads on a miled out 350 chevy.. just yank it and install a new unit. For the labor to do this i could install two furnaces in that time and then there are still all the other old parts on that will start failing as well because they are 15 years old..