Ceramic tiles manufacturing process by Ceratec - How it's made?
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- Опубліковано 9 тра 2010
- Video describing the manufacturing process of ceramic tiles realized by Ceratec, Canadian distributor of ceramic tiles, porcelain, glass mosaic, slate and natural stone. Visit our website at www.ceratec.com!
Great video!
Thank you for the great video!
Tiles price
At CERATEC, ceramic tile is a passion, Since 1949, we have been deeply involved in the manufacturing, distribution, sales quality control and delivery of ceramic tiles . With this passion and our hands on approach to manufacturing, we have forged a proud history of industry leadership that spans 60 years. In this series we will attempt to demystify the process of manufacturing ceramic tiles.
Tiles are made from basics components that are readily available from mother earth: raw materials such as sand, white clays, talc, feldspar, illitic and kaolinitic clay, calcite and dolomite are quarried and refined. Using heavy construction equipment the raw materials are brought to the plant where they are stored prior to mixing. They are placed in holding areas, classified by types using a simple numeric reference system. The raw materials are mixed in specific proportion by weight . The specified mixture is achieved by varying the speed of the conveyors that feed a master conveyor. The conveyor dumps the mixture of raw materials into a storage tank. The mixture is then fed into a series of mixing tanks with water and ceramic pellets to form a liquid material called slurry. The slurry is then transferred to large undegound then fed into an atomizer the atomizer is equipped with a nozzle. The nozzle sprays the slurry into the middle of a large tank that is fed with a current of hot air. As the slurry becomes air-born it rapidly dries to form atomized power
The atomized powder is fed into a holding vat just behind the press. The vat releases measured quantities of atomized powder into a tray which distributes the powder evenly into the mould. A force of 340 to 400 kilograms per square centimetre is applied using large hydraulic press. The combination of high pressure and residual moisture turns the powder into solid mass. After the body is formed, it is dried further to remove most of the remaining moistur. It is important to remove the moisture in order to keep the product stable during the cooking process in the kiln. This guarantees that the product will come out of the kiln as a solid homogenous material free of physical weaknesses or defects. Tiles are placed in temporary storage bins at various stages of the production press until they are required for different stages This also allows time to adjust or repair equipment.
Glazing and screening serve both a practical and artistic purpose. They form an important part of the finished product because they provide aesthetic beauty, water repellency, durability and hygienic properties to the tile.
Roller screens are commonly used to apply design and color layer by layer to the bisque of the tile. Greater design variation can be achieved by adding roller-screens to the line. Numerous test runs can be made to verify the quality of finish trueness of design and color definition before the final formulation is qualified and accepted before the final formulation is qualified and accepted. Glaze is essentially a glasslike substance and is applied to the surface of the tile by spray, waterfall, screening or dry glazing methods. After the glaze is applied, the tile is fired in the kiln. There are different types of kilns but the roller-hearth kiln seen here is by far the most efficient. Temperatures in this type of kiln can reach as high as eleven hundred and ninety degrees Celsius. The kiln solidifies the glaze and removes all residual moisture in the ceramic. At this point, we basically have the final product to insure quality, the finished product is inspected and verified for any imperfections. Calibre, shade are validated by mechanical and human means. The information about each tile is used to sort and box the material accordingly. Boxes are marked with the quality shade and calibre specifications and placed on the appropriate pallet. Once the pallets are stacked, they are placed in the yard ready to be shipped.
In the development of our ceramic lines, we have learned a great deal about tile............................................................................................................................. We hope that by ..........................................................................., we have also shared the .............................................. ..............................................................................................................................................................................................
Rest assure that our commitment to quality will never be equalled. By increasing ........................................................ .............................................................................................................................. we enhance our ability to insure that....................................................................................................................................................................................................................................................................................................................................................................................
I use Laguna Bay ceramic tiles for all my properties....cheap, good style and they look great!
Very Important video, hats off sir, no words to appreciate this. Great work!
thank you
Gjb video
very very nice ,i enjoy very much ,,we need to learn each other
Very nice, I am Thai ceramist.
We have ideas to stand out it the tiles market,which no one has thought before!!!
very informative!!!
Hello
Thanks
Is the tile manufactured in Canada?
i was working as a chemist in the processes QC in a ceramic tiles factory and i saw all of those processes :D
I have row material. Mains
How many percent of raw materials?
@@mjtc1042 Can we work together? We are manufacturer & exporter of ceramic tiles. Please whatsapp me +91 7567957138
How do you see the process that's my first question and again I'm building my own ceramic factory now which is almost done can we work together
@@sakiruoladele4576 May I know that your products use alumina ceramic balls in production process?dear.hope to have a chance to cooperate
nice sir jee
Great! I work on a ceramic tile factory
I have row material. Mains
How many percent of raw materials in making ceramic tiles?
May I know that your products use alumina ceramic balls in production process?dear
@@rizwanrana5110 May I know that your products use alumina ceramic balls in production process?dear
Dear sir how to purchase tiles for my business so please tell me. And how to contact your company
how much does it cost to install a new line of cremic porcelain tile production ? thank you
10000000
nice
Can anyone please tell me what is MODULAR & NON-MODULAR tiles?
cool
Is it possible to make a bent ceramic tile?
No, scientists have been trying to figure out how to create bent ceramic tiles for decades and no luck yet!
Srm university??
Is Ceratec a Canadian company from Quebec?
Yes they are. They are from out of Quebec city
Sera Ceramic!
The same repport in frensh
I have to one question please give me solutions... How to test water of plasticity and plasticity of index?
Very nice, now i know more...
GZ (Gary Zinck) Dartmouth
Can we work together?
Please share your mail id or
Contact on whatsapp - +917567957138
I have row materials mains
How could you be making tiles in America and it’s 5 times as expensive as Italian imported tiles
Last time work ten year tile company R$D dipart
I still don't know under what purpose 55 disliked this?
this video has Aperture Labs vibes
Hello
i am ceramic fhitt 6 year experience and low materials powder mex compoj
Contact number plz
I can make all
🧬 stubborn from gen, that how ceramic tile made ..😅
Looks like a soulless place to work
I have to read? If I wanted to read I’d stay in school. I’m out.
So....a simple comic book would mean....you're out....what a clodpoll!
nice