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Zwickau Racing Works
United States
Приєднався 12 лют 2021
This is to document my progress in building a modernized replica of an Auto Union Type C. It will be as close as possible externally and unrelated internally to increase safety, comfort, and drivability. Zwickau was the place they were originally made.
The forgotten Silver Arrow, Auto Union
This installment will discuss the history behind the formation of Auto Union and how it narrowly managed to start racing in Grand Prix during the 1930s. It will also cover the events going on in Germany at the time that allowed it and Mercedes to become so dominant as well.
Due to the effects of WW2 on the records for Auto Union, everything in this video is as factually accurate as I can currently find. If something new arises or someone can present me a valid source with conflicting information, I would love to expand my knowledge on this subject.
Due to the effects of WW2 on the records for Auto Union, everything in this video is as factually accurate as I can currently find. If something new arises or someone can present me a valid source with conflicting information, I would love to expand my knowledge on this subject.
Переглядів: 152
Відео
Adding a Chevy HEI Distributor to a Mercedes V12
Переглядів 3 тис.21 день тому
This video shows my process for adding the first of two Chevrolet HEI style six cylinder distributors to my M137 Mercedes-Benz V12 engine. The HEI system is very robust, quite affordable, and simple to tune or modify. They come with both mechanical and vacuum advance as well as fully electronic ignition control. The coil is also built into the distributor itself so it is an extremely clean setu...
Metal Lathe Basics and the Marvelous Monarch 14C
Переглядів 1,1 тис.Місяць тому
This video goes over basics of metal lathes and the controls of the Monarch 14C in particular. I'll show how to change speeds, chucks, and tools as well as make a few chips.
Milling Machine Basics and the Kearney & Trecker 2D Rotary Head Mill
Переглядів 2,4 тис.7 місяців тому
This video goes over the various terms used in milling machine usage and goes in depth on the fairly incredible Kearney & Trecker 2D Rotary Head Mill. Hope you guys enjoy and hopefully learn something new!! Machining creators recommended in addendum @Abom79 @ThisOldTony
Converting a Subaru STI 6 speed for Mid-Engine use
Переглядів 21 тис.Рік тому
In this episode I am installing a kit from Subarugears to convert the Subaru STI 6 speed manual transmission into a two wheel drive transaxle for use in a mid-engine rear wheel drive chassis. Spoiler alert: extra tools and hardware are required.
How I'm building the body buck PART TWO: assembling the stations
Переглядів 625Рік тому
This installment will see the buck coming together into a 3 dimensional shape. The cockpit is mocked up and I get to sit in the Type C for the first time! Adjustments and tweaks will continue until I am happy with all the variables like driver visibility and aesthetic loyalty to the originals.
How I'm building a body buck PART ONE: making the templates and stations
Переглядів 2,7 тис.3 роки тому
Using the process as explained on the Tally Ho project, I transfer the lines from the lofting floor to the templates. Then, using the template, cut out the station and shape them to final dimension.
Using classic wooden boat-building to make a 1930s Grand Prix car
Переглядів 7023 роки тому
In this one I transfer the line drawings onto a lofting floor to make them full size. I learned how to do this from a channel called Sampson Boat Co which is hosted by a man called Leo. He is restoring a 1910 sailing yacht called 'Tally Ho' and gave a very thorough explanation of how to draw the lines out in full scale to make patterns and templates to build the actual boat. I have co opted thi...
Making 1930's Grand Prix suspension
Переглядів 6493 роки тому
In this video, I have started the modifications to the VW beetle front beam assembly to make it more closely resemble the original Auto Union design. This is the first group of modifications, more still need to be done unfortunately.
How to take apart a VW front beam
Переглядів 6 тис.3 роки тому
In this video, I go through the complete process of disassembling a Volkswagen Beetle front beam. We end up with a pile of parts and a stripped beam housing that is now ready to be modified into our Type C replica front axle.
How I locked my Subaru 6 speed in FWD for mid-engine use
Переглядів 2,1 тис.3 роки тому
In this episode, I take the back of the trans apart and go through locking it into front wheel drive. There are definitely other, better ways to do it, this is just the cheapest route. I will likely upgrade to the lockout from Subarugears later on when I order their adapter flanges and front limited slip differential.
Building a chassis table (PART 2)
Переглядів 2,1 тис.3 роки тому
In this episode, I finish the chassis/fab table. It is quite the rig once finished and I am quite happy with how nice it turned out! Stay tuned for another episode on some upgrades to improve it even further!
Building a chassis table (PART 1)
Переглядів 3,7 тис.3 роки тому
In this episode I start building the chassis table that will be needed for the car. It is made out of 4"x4" tubing, 12'8" long, 4' wide. Hope you enjoy, let me know what you think!
Dissecting a VW bug for the Auto Union project!
Переглядів 3173 роки тому
Dissecting a VW bug for the Auto Union project!
Hooking a Mercedes V12 to a Subaru 6 speed (PART 2)
Переглядів 1,4 тис.3 роки тому
Hooking a Mercedes V12 to a Subaru 6 speed (PART 2)
Hooking a Mercedes V12 to a Subaru 6 speed (PART 1)
Переглядів 2,6 тис.3 роки тому
Hooking a Mercedes V12 to a Subaru 6 speed (PART 1)
Building a modernized Auto Union Type C
Переглядів 1,3 тис.3 роки тому
Building a modernized Auto Union Type C
👍🏻
@4:05 NSDAP is 100% correct, as were countries' auto racing colours.
I wasn't planning on talking about the colors that much so it was off memory, glad I wasn't mistaken!
Interesting
Glad you found it so!
Curious, what is your mill? I’ve not seen the feature of manual interpolation…
It is a Kearney & Trecker model 2D rotary head mill, I actually have a video about this specific machine if you are interested. It is basically the analog predecessor to the modern CNC mills, just takes a lot of math and mental bandwidth to do similar processes. It is capable of almost any 3 dimensional shape and it was designed in the 1940s, pretty nifty bit of engineering to be sure!
Great ideal but you could have probably took the old distributor part and put in electronic pickup and use any type of firing system you wanted to use.
Thanks for the idea but this engine family never had a distributor to begin with. It uses fully electronic engine controls with integrated coil packs over each bank of spark plugs for ignition.
why not run its ecu for spark ?
Good question, originally these use a giant integrated coil pack for each bank that is about $500 used. I got this engine on it's own without any harness or ecu so it would be a couple grand minimum to cobble together a stand alone system from oem Mercedes components.
wow wow
the m137 was defective and the cylinders go out of round making it a paperweight.
They are pretty much a turd in every regard but I got this for a steal and all the custom parts I'm making for it will transfer to the much improved M275 which is the eventual goal. They fixed almost all the issues and from what I've seen it is an all around better engine while being able to interchange a lot of external parts with this boat anchor M137. Think of this engine as basically a mockup unit that I don't mind getting dirty or leaving open for periods of time to fabricate stuff on it like this or exhaust later on for example.
Fantastic work and wonderfull creativety!! New subscriber here🙋♂️🙋♂️
Thanks for the kind words and welcome aboard, hope you continue to enjoy my content!
The early m120 have distributers though. Wouldn’t it gave been easier to just swap those on?
They do indeed but they are a part of the Mercedes engine controls(by Bosch I if memory serves) and are computer controlled. They would be every bit as hard to adapt since this is the next generation of V12 known as the M137 and has zero parts commonality with the M120. Then you would have to come up with some way to control them afterwards as well which is a whole new can of worms. Another factor is lack of serviceability, the parts for the early M120s are getting quite scarce whereas HEI components are cheap and ubiquitous.
The older v12’s that have distributors each distributor provided ignition for 6 cylinders. The m120 was actually two 6 cylinder engines with there own individual engine control system sharing a common crankshaft.
Very very nice work
Thank you, really appreciate the kind words!!!
Damn nice man.
Thanks very much for the kind words, much appreciated!
Cool video.
Thanks for watching, glad you enjoyed it!
This is an awesome mod to say the least! I've machined HEI distributors to fit on a handful of old engines. The small cap from an early '80s v6 was almost a bolt in for a 1927 Dodge and the Pontiac HEI fit pretty well in a 1954 Packard straight 8 (both counter clockwise). No critique of the machining skills, but please pump up your dialogue volume or turn down your music in the future.
Thanks for the input, I really struggle with volume levels unfortunately. On my computer it all seems good in both the edit and even in the upload. Then if I play it on my phone the flaws become much more pronounced. I am still trying to figure out how best to get consistent audio so know that I'm not ignoring those issues, just not finding a cure yet. Generally tho it seems the music is always disproportionately loud so that's at least a starting point.
This dudes got brains!
To quote the villain from 'Rescuers down Under', "I didn't make it all the way through the third grade for nothing!"
Excellent engineering. Great to see you back.
Thanks, happy to be making some progress videos again! Thanks for sticking around!!
You are a genius kit don't lose tha. Keep on trucking. 💪
Thanks much, will do!
hah wild
The Haltech Nexus R5 will run 12 cyls, no problem
I talked to Haltech quite a bit about controls for this engine, really nice and smart guys there. They indeed make a controller that will run this and I guess I misspoke when I said nobody made off the shelf ecu's for a V12. I was more referencing the lack of plug and play setups like what are available for most American V8 engines like the Coyote, LS, or Mopar hemis where you can buy the kit ready to go with all the correct sensor connections and wiring lengths.
@@zwickauracingworks Are you running the engine on carburetors then? Because having wired a few standalones from scratch on oddball applications, I can say that wiring and configuring the sensors is certainly less work than making those distributors fit. Most any standalone could run that V12 in waste spark with Ford EDIS or GM V6 coilpacks.
I could be wrong but if I remember correctly, the guys at Haltech advised against those because they lack internal igniters which complicates the system but I could be mistaken. You can also just run LS coils that have 2 paired per trigger wire that act in the same manner for waste spark and they have integral igniters if memory serves. At this point, I plan on running either a pair of Weber DCOE's or possibly a standalone 4150 carb style efi system mounted horizontally on the inlet of a blower. Also as I mentioned in the video, cost is a factor for me here. The ECU plus all the needed sensors, injectors, and wiring are in the neighborhood of 4-5x the cost of this setup even with the standalone efi like a Holley Sniper or similar.
this is brilliant, you should sell this as a kit!
It wouldn't be that hard to do, it would probably have to be a mail in service though because every engine family is different. They mark the center of the cam and give the depth measurement and everything else I can do remotely lol!
@@zwickauracingworks this could make it possible to run all kinds of modern engines if you think about it.
@@zwickauracingworks what are you thinking for the intake setup? Are you going to try to carb it?
Currently pondering final intake setup, possibly adding a supercharger that mimics the look/function of the original V16 from 1934-37. It's mounted on the rear above the bellhousing in a vertical orientation so I'm thinking possibly doing a similar setup with an Eaton M112 with either a pair of drawthrough Weber DCOE's or maybe a standalone efi like a Holley Sniper or FiTech unit.
Man, this lathe is fantastic, my dream.
I absolutely love it and it was definitely a bucket list item for me since I was pretty young. Keep your eyes peeled on Marketplace and hopefully you can snag one for a great price like I did!
Curious how this holds up. Transmission gears are rated by how much torque they can handle, not horsepower. Did you confirm with independent sources that the STi transmission will hold up to the much higher torque? Of course, it's the torque through the transaxle, meaning that if you use skinny tires, it'll hold up fine. OTOH, using sticky slicks and it'll probably grenade at the first clutch drop. I highly suggest talking to people who don't have their hand in your wallet regarding transaxle selection. There's a reason why transaxles rated for V8s and such are well over $10K.
I am also curious, I plan on hopefully going to some of the drag n drive events like Drag Week or Rocky Mountain Race Week which would really benefit from some slicks hooking up. That will definitely stress the trans more even with the extreme low weight. The V12 will also make a substantial torque figure but I don't think it will be that bad considering it's only 5.5L iirc. We'll both have to wait and see, unfortunately.
Want a boat not a car
You can use the same tech to build any boat you can get plans for.
Very nice overview of the 2D. The 2D was my first major machine purchase and I've never regretted it for a second. Curious if you've gone through the zeroing procedure for the rotary axis, so that when the spindle is on "zero", it actually is perfectly centered, both in the offset direction and the side-to-side, adjusted by the dual gibs. Mine was in production and the previous owner had it within about .0002", which is good enough for me not to mess with it. Looking forward to more videos with your 2D.
Glad to hear you enjoyed and also get to have fun with one of these beauties! I haven't messed with zeroing the spindle, it has 2 gibs you have to adjust to alter it and it's close as is. I haven't measured runout yet but that may be a future project if I need to get into altering some really precise bolt patterns on preexisting flanges or something similar. This one even has it written in sharpie on the head offset dial housing(probably decades ago) that you have to zero the spindle with the indicator on the 30 taper itself, not a toolholder.
You sir, are a God send. I occasionally do work at the Porsche dealership and there is an all but abandoned 986 Boxster that I have been really contemplating about buying but that 5 speed would grenade the moment I swap anything more powerful than the 2.7 in there. I even looked up a few years ago if this could be done but nobody could give me a straight answer. You may have solved all my questions. Subbed!
Fantastic to hear that it has useful info for you! A large portion of why I make any videos is to try and help spread information and knowledge, both sending it out and getting it back via comments here.
You forgot to show us how to pull the bearings dude
I will hopefully be taking apart a Type 3 beam soon and will try to get some footage of removing them on it, they are basically the same process to remove as the Type 1 shown here.
Few companys doing this in Australia, these guys are not the first to design this, price is bs,...
Didn't know that when I ordered this, it was the only one I had seen offered. Agree the price is way high especially considering the quality(or lack thereof tbh)
Thank you for the video. Very helpful for me as I just purchased a 1963 K&T 2D Rotory Mill. Will take alot of work to make it as nice as yours, but I'm up for the challenge.
It's a huge amount of work to disassemble it and get all the old paint off to do it right, but the end result is well worth it in my opinion. Glad you liked the vid and hopefully you get lots of years of service out of your awesome machine!
Good work 👍
Thank you! Cheers!
This looks incredible! Can’t wait to watch your progress!!
Progress is slow but hopefully new stuff coming out again soon!
After years of looking and passing on several of these Kearney Trecker 2d rotary head milling machines, I found the "one". I called to buy it and they had sold it an hour earlier.... Back to looking!!!
That is an absolute bummer! I had my eyes on this one for awhile and luckily I managed to snag it and get it home before anyone else realized how rare and unique it is!
00:27 Proper research. Love the drawing and the sources with the various evolutions of it.
Research is the name of the game for a replica!
Great work
Thank you! Cheers!
Such a nice start
Appreciate the kind words!
Fantastic
I like it but I am definitely biased haha
Insanity. Subbed and watching all videos
More to come soon, hopefully!
I live in Australia we do have 1/2inch drill bits
I thought so because I love watching Cutting Edge Engineering and you see him using US fasteners and such when necessary on repairs.
This is by far my most favorite manual mill ever created. I would love to get my hands on one of these one day.
They are a rare find unfortunately but they pop up on ebay occasionally. I also think they are one of the most amazing mills ever produced by anyone, K&T spared no expense developing or building them to be sure!!
@@zwickauracingworks 100%. I would only be so lucky if someone like you or Keith from vintage machinery sold theirs.
Excellent machine. Keith Rucker also has one in his shop. Where are you located at? Germany? Or elsewhere? Very interesting topic you cover here.
He has a tremendous amount of awesome machinery and his website is where I was able to find so much documentation on this one. There is a huge library there that has everything from manuals to sales brochures. I'm located in the northwestern USA.
That's a beautiful mill. I stumbled into a Cincinnati MH2 Universal Horizontal mill with a Vertical attachment. 3800 lbs of case iron glory. I also restored it and used Rustoleum hammered Verde Green spray paint. It has feeds on all three axis & I added a 3-axis DRO. Really love the rotary head on yours. I have a big rotary table, so can cut that stuff that way. Mine has no quill. It adds rigidity, but I need to trig out the feeds for power threading. Unbelievable accuracy because there's no play particularly without a quill. Man, I love these old machines. Would love to know more about your lathe. I also stumbled into a DeValliere H140 tool room lathe. Both machines were barely used & covered in tons of paint that protected all of the ways. I did VFDs instead of the 3-phase converter. Really love the VFDs. Soft start & controllable stop, along with infinite variability on speed really open up a wider range of cutting and takes a ton of wear off the motor. Please keep up these videos. I really enjoy your content.
Thanks for the kind words and it sounds like you have some awesome machines there! I am currently editing the lathe video and it will hopefully be up this week. The reason I went with the rotary converter is because I can use it for both machines without needing separate VFDs for each one.
Nothing like the smell of gearbox oil, on your clothes, shoes and under your nose where you wiped your face 😂
It's only surpassed by the differential friction modifier stuff in the tiny bottle, the smell of that stuff was designed by satan himself haha!!
And No instructions
Definitely would've been nice to have even a minor insight on assembly!
Props for the Elbonia shirt. =]
Everyone's favorite unluckiest/most corrupt country ;)
The 2D is such a cool machine. But, I beg to differ with you on a few points. The Bridgeport and it's clones are far more versatile than the 2D. As you correctly state, the 2D was built for the die maker in mind, not the general machinist or the hobbyist. It is incredibly rigid, and makes it very precise, but it is a very complex machine and is not easy to repair. Parts are no longer being made and are practically non existent. It uses a collet/tool holder that are difficult to find. I would take a room full of Bridgeports over just one of these. I will also add, that using a water based coolant in this machine is a mistake. They are made for oil. Using water based coolant, and you are asking for rust issues. When I got my 2HL, a previous owner had used water based coolant. Took me a while to free up the saddle power feed handle. And the entire inside of the knee was covered in surface rust. Love that big Monarch, BYW. :)
I do understand your complaints but let me offer counterpoints; Everything is built incredibly overkill so repairs are not common, I've broken a couple bolts on one component from misuse and was easily repaired. They are complex but large so it's not like disassembling a rolex, just keep track of your parts. Mine has the standard NMTB 30 taper spindle so tooling is readily available, I should have mentioned that most do have a K&T specific toolholder. Water soluble oil is actually rust preventive, especially if you only use distilled water (which I do). If it is in the reservoir it's no issue and if it is some that has spilled on bare metal the water simply evaporates leaving the oil portion of the coolant as a rust barrier. I will never use oil because of the absolute nightmare it is to clean out of the sump once it sits and turns to mud. It's had water in it over a year now with zero rust issues even in the sump. Thanks for watching and the input!
@@zwickauracingworks Not complaints, just a difference of opinion. A good friend of mine worked for K&T for 30 years. He and I have had quite a few discussions about this machine in particular. The parts are scarce, since they didn't make very many of these machines, at least compared to the others. Some. of our conversations revolved around how complex and intricate the rotary head is (pun intended). There are something like 100+ ball bearings in there and they are free floating. The torque specs are exacting. As far as the cutting oil, you do what you want, if it works for you. But I have it on great authority that these machines were intended to be used with oil and not water of any kind, distilled or not. Distilled water can still create rust. It's a cool machine. But I stand by my opinion that this is NOT the idea hobbyist machine. The Bridgeport is first on that list, followed by a K&T 2HL or 2H horizontal mill with a universal milling head as a very close second.
Parts are definitely scarce but are also not prone to breakage. These were made for production use and to be durable in that role, for a home or job shop mine will likely never get enough use to even need to zero the rotary head(it has gibs on both sides that you have to run in and out to maintain spindle center while tightening the ways, probably a nigthmare to adjust). A bridgeport is definitely more broadly capable, I just feel for the cost/benefit ratio lies with the 2D. Just a difference of opinion as you said and I always enjoy reading well thought out responses like yours. I do wish there were a way to source some of the extra attachments for this though, the 90* head and cherrying attachment would be phenomenal to have as well as the pto drive system that ran off the table gearbox to run stuff like rotary tables or dividing heads.
I mean almost every manual machine you get these days has no parts availability. On a machine tool like this you probably won't ever have to fuss with much other than maybe a bronze nut, and maybe some clutch adjustments. All the bearings are Timken, so you can get replacements Any other part you could need you can knock out with a lathe.
@@procyonia3654 Inaccurate on several accounts. Every part is made TODAY for a Bridgeport Series 1 machine. Every single part. Also, a very good friend of mine worked for K&T for 30 years as a machine rebuilder. There are pieces of that machine, that if there is an issue with it, you're screwed. He has a room full of parts for various K&T machines. What just a few pieces are worth, I can buy a whole Bridgeport for.
It´s huge and beautiful
As far as machinery goes, the bigger the more beautiful!!
Awesome!
love the technique for centring the box to crank !!!! subbed !!!
Thanks, it was the most accurate way I could think of that didn't involve somebody else with a CNC machine. Thanks for joining, I'll finally be posting some new videos soon!
You have to do a follow-up video of the mid engine car when running.
It will definitely be recorded, been working with the guys at Haltech on setting up a standalone ECU.
Great job so far! What’s the latest on your project?
Been absolutely slammed with work and other stuff but I have new videos coming soon! Thanks for being so patient!!!
Considering where the output shafts are on the front diff, the crownwheel must be farking small!
Is crownwheel what is known as the ring gear in US parlance? It is fairly tiny even with the bulge below the rest of the case to be sure!
@@zwickauracingworks Yup, ring gear