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bristotbreton
Приєднався 27 бер 2008
FLYMILL 3 AND 5 AXES.mp4
High speed cutting roughing - Aluminium. High feed cutting roughing - Steel. Finishing SWARF
Переглядів: 272
Відео
ULTRIX 800 RT - VERSATILITY AND CAPABILITY
Переглядів 2,8 тис.15 років тому
ULTRIX 800/1000 turns, mills and grinds in one set-up; with 5 interpolated axes turning table with diameter up to 1000 mm, loading capacity up to 2500 kg and turning spindle speed up to 800rpm. Ideal solution for Special Alloys (Titanium, Inconel), Steel, Aluminium, Composites and Resins machinings
BRETON COMPANY - SLIDE SHOW
Переглядів 2,2 тис.15 років тому
Company profile Breton Machine Tool division (more than 500 employees-86.000 m² facility-Italy) develops and manufactures high-speed machining centers specially conceived for the manufacturing of aerospace structures and engines but also for the sectors of die making, and automotive. Bretons machining centers: •Flymill 1000/1300/1600/2000 with with 5 interpolated axes, working area (X,Y,Z) from...
XCEEDER - VALVE BODY FOR NATURAL GAS HIGH SPEED MACHINIG
Переглядів 2,4 тис.15 років тому
XCEEDER 900/1200, 5 interpolated axes with Rotary Tilting Table through Direct Drive Technology and changing pallet up to 5 stations, 60 m/min rapids. Ideal solution for Special Alloys (Titanium, Inconel), Steel, Aluminium, Composites and Resins machinings.
DIRECT DRIVE TURNING AND MILLING ROTARY TILTING TABLE
Переглядів 2,1 тис.15 років тому
The new Direct Drive continuous twist head TCF-DD has been designed and developed by Breton to provide its Matrix range of machining centres with maximum milling performance and flexibility in use for machining steel and light alloy. The forked structure manufactured in cast-iron, a material which ensures maximum rigidity, stability and vibration damping capacity, even for intensive production ...
VACUUM CAMPLING TOOLING
Переглядів 1,3 тис.15 років тому
Breton technology for aerospace high quality pricision machinig
ULTRIX 1000 - RIM MOULD HIGH SPEED MACHINING
Переглядів 273 тис.15 років тому
ULTRIX 800/1000 turns, mills and grinds in one set-up; with 5 interpolated axes turning table with diameter up to 1000 mm, loading capacity up to 2500 kg and turning spindle speed up to 800rpm. Ideal solution for Special Alloys (Titanium, Inconel), Steel, Aluminium, Composites and Resins machinings.
XCEEDER MICRON 900 RT - TURBOCHARGE VEHICLE HIGH SPEED MACHINING
Переглядів 7 тис.15 років тому
XCEEDER MICRON 900 RT PERFECT PRECISION AT HIGH-SPEED Extreme precision and high-speed profile machining of complex components are the distinctive features which characterise Bretons XCEEDER Micron range of machining centres. XCEEDER Micron satisfies the most demanding requirements of operators in the aerospace, precision engineering and die-manufacturing industries who want precision and high-...
Breton Machine Tool
Переглядів 6 тис.15 років тому
Breton Machine Tool division (more than 500 employees-86.000 m² facility-Italy) develops and manufactures high-speed machining centers specially conceived for the manufacturing of aerospace structures and engines but also for the sectors of die making, and automotive. Bretons machining centers: •Flymill 1000/1300/1600/2000 with with 5 interpolated axes, working area (X,Y,Z) from 2500x2000x1000 ...
XCEEDER 1200 RT - INCONEL BLISK HIGH SPEED MACHINING
Переглядів 355 тис.15 років тому
XCEEDER 900/1200, 5 interpolated axes with Rotary Tilting Table through Direct Drive Technology and changing pallet up to 5 stations, 60 m/min rapids. Ideal solution for Special Alloys (Titanium, Inconel), Steel, Aluminium, Composites and Resins machinings.
FORMULA 1 RIM HIGH SPEED MACHINING.mp4
Переглядів 24 тис.15 років тому
FORMULA 1 RIM HIGH SPEED MACHINING. HIGH SPEED CUTTING ROUGHING. BULLNOSE ENDMILL. XCEEDER 1200 RT
FORK C AXLE MACHINING XCEEDER MICRON 900 RT.mp4
Переглядів 2,5 тис.15 років тому
FORK C AXLE MACHINING XCEEDER MICRON 900 RT
ENERGY SECTOR COLLECTOR MACHINING.mp4
Переглядів 6 тис.15 років тому
Energy sector collector machining. High speed cutting roughing. Undercutting. Xceeder 900 RT
DUST SUCTION DEVICE ON SPINDLE NOSE.mp4
Переглядів 1,2 тис.15 років тому
DUST SUCTION DEVICE ON SPINDLE NOSE.mp4
CARBON FIBER NON OIL COOLANT MACHINING
Переглядів 3,7 тис.15 років тому
CARBON FIBER NON OIL COOLANT MACHINING
Direct Drive Head - High Power-Matrix 1300/2T DD K30
Переглядів 1,8 тис.15 років тому
Direct Drive Head - High Power-Matrix 1300/2T DD K30
Carbon Fiber Panel and his Steel Mould High Speed Machining
Переглядів 93 тис.15 років тому
Carbon Fiber Panel and his Steel Mould High Speed Machining
beat is dope
@bristotbreton whats that music track name???
The music is a terrible noise. However, the machine is quite wonderful.
All respect to Inconel. But there's a small group in Europe who are using a new method to fabricate using super alloys.
VERY VERY GENIUS BRO
3.57 Why this blisk covered by wax during machining?
To avoid vibrations
What Is the supporting material at 3:50 Wax?
This is how Pratt & Whitney make their new jet engine blisk parts for the F-35.
Same video without that music will just be trash.
amazingly done with inconel alloy goo.gl/mbhtrH
it is for tantalum & molybdenium too ? tinyurl.com/y9q268gw
I could do that quicker manually... with no tool wear and + - 0.000000000001" tolerance. Approximately 2 hours to complete on a Bridgeport Miller. 😆😂🤣😉 this was machining poetry.
I’d hate to be the operator of that machine. Just sitting there for a week waiting for it to finish. So what’s the white stuff between the blades not being machined?
Cool machining, gross music/noise...
I would liked the continuous video of this being machined. Something like 20x speed rate.
Why do they have awesome shit like this then use low rez video?
Uploaded on Feb 6, 2009
no scrap excepted on that run time lol
i wonder how often there tools go out with it being inconel thats also a really long cycle for one piece
What kind of inserted cutter are they using? I see the heat shrink holder. What kind of heat shrink extension is that? Solid carbide?
So several days of continuous machining for one part... Would not this be a ideal candidate for wire EDM? Would think that would be much faster on this part, and maybe then you can even use the scrap chunks to make some other tings out of, like turbine blades.
I don't see how a wire could do all of the contours of the blades.
It would be OK for roughing, the only problem is on parts like this you leave stock around the bottom so you can finish the top without getting vibrations. You move down with roughing finishing roughing finishing until you reach the bottom.
There MUST be an easier way to make a part like this. Now wonder turbine blades are so expensive.
Roger Onslow inconel is very strong and the machines have to be tough
Have no idea wtf they made but it sure is cool!
NICE! However...... the video quality is piss poor on most of the video... for the price of one of the tools in the carrier you could have bought a great camera.... or just use your cell phone.
FABTECH1958 this video was loaded on here in 2009.... Just an fyi
where's the high speed machining?
it's more about the spindle speed than the process length, because it's such a small endmill they have to run it really fast to be able to cut inconel
so what is that compreddor blade for and how long did it take to complete
not sure what comp blade is for... but total time elapsed was 184 hours, 21 minutes...
idk, maybe turbine engine for aircraft(unlikely being one piece, but possible). most likely for steam generator turbine for a power plant. I know the one at abengoa solar, in Hinkley Calif, costed around 20 million... that's just for the turbine, not housing. it was 24 feet long I believe. and weighed about 15 tons.
+matt lewis Blisk's are very common in smaller gas turbine engines these days and that technology is being used more and more and use is expanding.
What is the dimension of the finished product?
Music ?
Great video and awesome sound
They called it an inconel blisk but the material is titanium....
+azbradcurtis I was watching this thinking there's no way that's Inconel.
+MegaJohnhammond That was a blisk for the compressor section (obviously blade profile of a compressor) of a gas turbine, nobody uses inconel for compressor blading, no need, its titanium for sure.
+mytmousemalibu in powerhouses they use inconel for the steam turbine.
+mytmousemalibu use inconel because of its better heat retention capabilities in a powerhouse. heat= energy. wouldn't be good to use a material that loses its heat. to expensive to reheat the steam (thinking of heat loss and retention values)
+matt lewis I would think inconel would be overkill for steam, even super heated steam but my field of knowledge is in aviation. You don't want heat retention in parts like this, you want temperature resilience and temperature rejection is even better, that's why modern gas turbines use air cooled turbine section parts and ceramics and now single crystal blades. Due to the size, blade profile and material, this is got to be a compressor blisk for a small gas turbine engine, probably of size for helicopters, aircraft APU's, maybe for a turbo prop. They absolutely use blisk technology in aircraft gas turbines and other uses these days. They offer some nice advantages over conventional blading in smaller engines.
geati6783 yes it is very dangerous to mill magnesium. You need to have special fire extinguishers around. And never let the chips pile up!
The going rate for machine time here in the US is $100.00 per hour. so yes the machining of the part is about 15K. , but the actual cost of this part is probably three times that if you add up the engineering, design, raw material, shipping costs ... etc.
Hard parts like inconel, they dont quote the price by counting the hours
Where the hell did you get this awful noise some call music? yuck..
Hey Chubba, I thought it was okay.
porn
FINISCHING
So that's how ford makes radiator fans. I wouldn't have thought it would take so long.
And then a bird gets ingested.... Amazing how much machining for one part! Some of the Citations I fly have a blisk fan. Always worries me finding bird traces around the engines knowing the whole blisk would have to be replaced instead of damaged blades. Now I got back to dripfeeding my Dynapath a 4000 line program...
A fan is not made of inco!!
this part is about 15 - 20000$ ?!?
most likely did you see how long this took ? i cataloged 90.5 hrs and it seems to have skipped some time possibly up to 10 hours based on the minimum 3.5 hr process so at your typical machine shop rate of $50 to $60/hr we find it cost $6,030 but i doubt its going for that cheep because the cost of the machines life span must be factored in so if that mill cost 1.5 million and it only last 10 years before major repairs then you need 34$ per hour just to pay for itself running 24/7 so 68$ an hour is the cheapest possible plus you gotta pay people to run it say 2 % of that time now we are at about $ 70 per hour at 50% profit not including the cost of the material so $70/hr to get it from a manufacturer = $7,035 now a whole saler or distribution company that sells this stuff tax on 20%(8,442) plus 7% tax and shipping $9,232 but we forgot to add the power bill for 100.5 hours and i do not have those figures but we can assume the pumps and motor on this thing probably pull 3700 watts easy so 12 cents x so thats actually only 44$ so its possibly to assume 50% profit is not the margin and you could easily pay 15,000$ for this based on marketing alone they mark up industrial consumer products big time
I just shipped a titanium blisk the other day. Simular size slightly different shape blades. $55,000. We have machine time down to a month on the 5 axis.
azbradcurtis wow, you are awesome bro
+azbradcurtis I work on the Pratt P1524G for a certain flight test program, you should see the price tag for some of the hardware on that sucker. The fuel control is a work of art, one solid piece that was carved out on a 5-axis, incredible to look at and imagine how long it took to machine.
on this engine, stage 1 on the LP compressor is a one piece design.
It's a 2nd stage afterburner fan for the euro fighter I believe so cost is not important longevity and reliability are the key factors why the billet is machined like this you can't get the blade wall strength when forged......we use crystalline growth technology now but that's only for 5% of blade manufacturing and Rolls Royce have the market pretty much sewn up for that technology
They should add some more cutting heads to that sumabitch!
I saw something like this before, on Startrek
Vasilis GG the liquid is a coolant/lubricant. It keeps the cutters from melting and keeps the chips form sticking to the tool. Also flushes the chips out of the cut. On smaller CNC machines it's usually a water-soluble oil/water emulsion, I dunno if that's the same stuff.
How much time before inserts have to be changed? Does the operator stop the machine and change them or what?
The inserts have a set life in minutes the control knows when that time runs out it will quarantine the tool until you change the inserts for lights out machining you can put duplicate tools in the magazine
Absolutely mesmerizing. It makes it easier to understand why jet engines are priced in the millions of dollars.
Today they grow the more advanced once blades out of single crystal, because machined parts aren't strong enough to withstand the tremendous temperatures, so yeah.. And 15 years ago ufo's were generally thought by the "insiders" to be made by coldwelding, so I gues we've surpassed them already. :-)
Must be. For those who may be wondering, "Inconel" is a trademarked name for high-nickel, high-chromium stainless steels with very high thermal stability. It doesn't cut anywhere near as easily as aluminum-family alloys.
It's grade 5 titanium. I don't know why they called it an Inconel blisk when they said the material machined is titanium; perhaps something lost in translation?
The Soviets for some reason didn't believe in blisks. Even in the smallest engines they built they used impellers with individual blades secured in fir tree roots. Much more expensive than making a blisk...but then I guess they felt it was worth the extra expense to have fully rebuildable turbine wheels.
coolant. cutting steel involves a lot of pressure. this in turn creates a lot of heat. Heat will build in the part and cutter. the part will warp and possibly harden, while the cutter will break down prematurely.
you guys really like machines tho.
Turn off the crappy techno and let us hear some tool chatter! That's music to my ears.
obviously.