Rich Stuff
Rich Stuff
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Mercedes Benz Vario, Air Tank Replacement (air handbrake).
I'm not a trained Mercedes mechanic but hope you agree that I have a good working knowledge of vehicle engineering and repair, take what you like from my video and feel free to comment to help others. thanks for watching.
Переглядів: 50

Відео

Mercedes Vario Windscreen / Scuttle Panel Removal
Переглядів 4005 місяців тому
It's a hotspot for RUST on lots of these vehicles, this video shows how to remove it and what tools are needed. (I'm not a trained Mercedes mechanic but have done this job several times, my videos are simply my views and opinions, don't take my information as instruction but use it as a bases for you to improve. I'd appreciate comments so I too can learn.
Mercedes Vario OM602 Thermostat Change Part No MA6012000015
Переглядів 1,8 тис.Рік тому
I'm not a Mercedes trained mechanic but I'm very familiar with my Vario and jobs like this are straightforward to show and explain, I hope you get something from it, I'm happy to accept comments and will answer questions if I can. Thanks for watching.
Mercedes Vario OM602 Belt Change (Ancillary / Serpentine / Accessory belt) Part No- 6PK2053
Переглядів 2,1 тис.Рік тому
Just a short video showing my method to replace the drive belt, I'm not a trained Mercedes mechanic but I hope you are able to pick a few tips from my method. Happy to accept comments or ways to improve my technique.
Mercedes Vario Rear Brake Caliper Replacement
Переглядів 2,9 тис.2 роки тому
My method of fitting an exchange / re-manufactured brake caliper from Birmingham Brake Specialists and brake bleeding etc. I'm not a trained Mercedes technician but hope you agree this method is straightforward, my intension is to share a few nuggets not to tell you the correct technique.
Mercedes Vario Owner? Rainwater Drains need regular maintenance, here's how.
Переглядів 5882 роки тому
Blocked rainwater drains at the base of the Vario windscreen will cause dampness inside the vehicle, that will lead to corrosion. This is how I found and corrected the issue on my 612D Vario.
Mercedes Vario Engine Oil and Filter Change (OM602)
Переглядів 3,6 тис.3 роки тому
I've had several requests from subscribers for a detailed engine oil and filter change, I hope viewers pick up a nugget or two from this video, I'm not a Mercedes engineer so if you want a guaranteed 100% perfect oil change take your Vario to a Mercedes Dealer. I find the oil featured to perform well for me, I don't have any link to the company choose your own oil according to your needs.
Quick video for Steven, a subscriber who asked a question about how to depressurise the air system.
Переглядів 2903 роки тому
Not comprehensive at all but hope it helps you Steven. If in any doubt please check with a commercial vehicle engineer, those guys will advise far better than me.
Replacing a Front Brake Caliper On My Mercedes Vario 612D
Переглядів 1,9 тис.3 роки тому
My proven method of replacing the front caliper on my Mercedes Vario. Reconditioned exchange caliper from - www.birminghambrakes.co.uk I'm not a professional mechanic, but hope you pick up a few nuggets from this video.
Mercedes Vario 612D Air Drier Cartridge Replacement
Переглядів 1,8 тис.3 роки тому
My Vario 612D has an air handbrake and a 12 volt compressor provides the air. The air system is kept dry with this cartridge that I replace every 18 months. My aim with this video is to show you how I replace the air drier cartridge, I'm not a qualified engineer but I do hope viewers might take something from my video.
Mercedes Vario VITAL Maintenance (Greasing of the front steering joints on my 612D)
Переглядів 1,3 тис.3 роки тому
The front axle has 4 greasing points that feed the steering joints, regular greasing is important for safety and long life, my aim in this video is to show viewers where these grease nipples are located and how to add grease. I'm not a qualified engineer but I do hope viewers will agree that this job is important.
Mercedes Vario 612D Brake Sensors (explanation & fitting)
Переглядів 3,5 тис.4 роки тому
Did you know there are 4 different sizes of brake pad sensor for the Vario? I'm not a professional mechanic, this video is intended to explain my technique and I'm please to report... it worked perfectly. Take what you want from the information. Thanks in advance.
Mercedes Vario 612D Rear Brake Pad Replacement and Air Handbrake Adjustment
Переглядів 9 тис.4 роки тому
My proven method of replacing the rear pads and retracting the caliper piston to fit new pads. I'm not a professional mechanic but the job went well and since completion I've driven 500 Miles and all works perfectly.
Mercedes Vario 612D OM602 Diesel Filter Replacement
Переглядів 3,8 тис.4 роки тому
My method to replace the diesel fuel filter, based on my experience and skill set not based on a lifetime of fuel filter replacement training. I'd be happy if viewers picked up a few nuggets by watching.

КОМЕНТАРІ

  • @stever5621
    @stever5621 11 годин тому

    Thanks for making this video. I have a 2000 812 and it’s helpful to see a similar model for comparison I have a couple of extra tanks for the factory fit pto and diff lock. Great vid , look forward to the next ones

    • @richstuff6300
      @richstuff6300 3 години тому

      @@stever5621 I appreciate your comment. 👍

  • @jordancarter8010
    @jordancarter8010 10 днів тому

    I am doing this tomoz and taking hubs of ant advise

    • @richstuff6300
      @richstuff6300 10 днів тому

      @@jordancarter8010 nothing specific, hubs may need lots of force so make sure the van is stable off the ground.

  • @the_flying_nim-bus
    @the_flying_nim-bus 15 днів тому

    Hey, thanks for showing that. I’m one of the people that have major corrosion on the windscreen frame and needed to see a fully functional frame under the scuttle panel to figure out how to put my wiper panels back together. 😅 Did you ever find a place where you could get a replacement scuttle panel? Many thanks for the content. 😁

    • @richstuff6300
      @richstuff6300 14 днів тому

      @@the_flying_nim-bus no I haven’t replaced it yet, my first call would be MB main truck dealer. Thanks for your comment, glad I was able to help. Perhaps some of my other Vario videos might help you in future.

  • @joevwgolf
    @joevwgolf Місяць тому

    Great video, really informative!

    • @richstuff6300
      @richstuff6300 Місяць тому

      @@joevwgolf that’s very kind thank you.

  • @ElsaochRobin
    @ElsaochRobin 2 місяці тому

    Hi Rich! Where did you get the removal kit for the windscreen? Our bus is alive thanks to your videos, thanks for everything!

    • @richstuff6300
      @richstuff6300 2 місяці тому

      @@ElsaochRobin thanks for your lovely comment, a life saver…. Are you sure 😀. If you’re asking about the little wiper arm puller I got it in the UK, a shop called Machine Mart.

  • @osky7777
    @osky7777 2 місяці тому

    Rich, Thank you so much for this video. It has helped me change my serpentine belt and save money. Thanks again!

    • @richstuff6300
      @richstuff6300 2 місяці тому

      @@osky7777 thanks for your comment, glad it was of use.

  • @AzoozAlharthy
    @AzoozAlharthy 5 місяців тому

    Hello I have vario 612 D 1998 I have EDC light on dashboard and no power on the truck max speed is 60km So I changed the injector pump and diesel filter on the last I change the injector nozzle And now the truck not start at all I hope u can help me

    • @richstuff6300
      @richstuff6300 5 місяців тому

      Electronic fuel controllers are outside my expertise sorry , you will probably need to plug in a computer and read the fault code I suggest. That’s likely to be a job for Mercedes truck garage.

  • @WanderbusAdventures
    @WanderbusAdventures 5 місяців тому

    Looks alright under there Rich, bit of a relief I bet. Thanks for the vid.

  • @olivergrytz2416
    @olivergrytz2416 5 місяців тому

    Hey Rich, Another great video showing how to access this rust sensitive area. I will do that tomorrow. Greetings from Germany

  • @pansypotter6363
    @pansypotter6363 6 місяців тому

    Thanks Rich, this is a very imformative vide!

    • @richstuff6300
      @richstuff6300 6 місяців тому

      That’s nice of you to say, thanks

  • @racingcolorchile
    @racingcolorchile 8 місяців тому

    Muchas gracias 👍🏻

  • @GharmanNL
    @GharmanNL 9 місяців тому

    Hey Rich, is it possible to replace the shock absorber and possibly the tensioner without pulling the whole front end off?

    • @richstuff6300
      @richstuff6300 9 місяців тому

      Shock absorber yes easily, spray WD40 on the fixings a week before you tackle the job would be a plan. Support the axle to remove any tension that might be present on the fixings too. I don’t know what you mean by tensioner.

  • @seanl764
    @seanl764 10 місяців тому

    Thank you good sir!

  • @SamRobin-nm1tp
    @SamRobin-nm1tp Рік тому

    Great vids Rich. I have a 1988 811d, horsebox now camper. What grease do you use in this vid? Also, have you ever changed the master cylinder in the clutch pedal? Would be useful to see how you did it, if poss. Cheers.

    • @richstuff6300
      @richstuff6300 Рік тому

      I’ve used a general purpose high melting point grease, also consider a comment from one of my subscribers to Jack up the wheel to take the weight off the joint before greasing, makes sense to me. I’ve not done a master cylinder on my Vario, on other vehicles it’s been easy for me. I’ve always measured / noted the adjustment before removal and used that as the starting point for the new part. Thanks for your comment, I’m planning a couple of new videos consider subscribing and clicking for notifications, you’ll get an email when I upload. Cheers Rich

    • @SamRobin-nm1tp
      @SamRobin-nm1tp Рік тому

      Nice one. Cheers Rich, much appreciated. Sadly I dont have a jack with me so itll have to be whilst its sat for now. Better than nothing I suppose!

  • @daveonarush
    @daveonarush Рік тому

    Nice, thanks for part number and price, nice touch.

  • @richmac6345
    @richmac6345 Рік тому

    Hi Rich. Great video. Thanks. There's a bit of resistance when trying to shift into gears... and it appears to be getting worse. Any idea why this might be? Thanks ;)

    • @richstuff6300
      @richstuff6300 Рік тому

      You could look at the gear lever linkage to see if it’s dirty or needs grease, the clutch may be getting worn or perhaps the clutch master or slave cylinder could need bleeding. Just ideas, might be worth bobbing into your garage guy 😀

  • @judithbryan167
    @judithbryan167 Рік тому

    Hi Rich, just like to say your a god send with your videos. Just researching how to change rear discs and pads, so wish us luck. X

    • @richstuff6300
      @richstuff6300 Рік тому

      You’re very kind thanks so much. Best wishes with the disc job, video it 😀

  • @jhsevs
    @jhsevs Рік тому

    Is the bolt head locked in the back or do you need to put a socket on it to hold it to loosen the nut on the front?

    • @richstuff6300
      @richstuff6300 Рік тому

      There’s a nut on mine. Thanks for your question

  • @aravindmenon6015
    @aravindmenon6015 Рік тому

    Hi Boss, Good evening I have doubt regarding Vario. How can I contact you?

  • @wanekt.8712
    @wanekt.8712 Рік тому

    Hey! Thanks for the video! Regarding the pads sensor wires, the shiny sheet metal has a canal where the white wire should be seated and the metal then pinched with a plier. The way you are doing it wit plastic ziplocks is not good, the ziplocks will melt from the huge heat and the white wire will eventually rub to the rim, resulting in false brake error on the dashboard. I will try to upload a picture here, but I'm not sure if it is possible...

    • @richstuff6300
      @richstuff6300 Рік тому

      Thanks that makes sense I understand I appreciate your comment.

  • @wanekt.8712
    @wanekt.8712 Рік тому

    Hey! More precisely, you have to grease it every 5000km, if you do lots of offroad then more often, like 2500km. To do it correctly, for the nipples on top with wheels on the ground, for the nipples on bottom with vehicle jacked up, so there is no weight on the kingpin. This way the grease can spread better where it is needed. This is the official reccomendation from Mercedes ;)

    • @richstuff6300
      @richstuff6300 Рік тому

      Thanks so much your information is valuable, I can understand the reasoning. Thanks again.

  • @vadusnisky
    @vadusnisky Рік тому

    Keep up the good work.. Have to say cable tying sensor wires to keep them away from the inside of the wheel is a good idea, however if that retaining plate ever gets hot it will likely melt the insulation on the wires.. the idea of a little thermal protection springs to mind.. 👍

  • @vadusnisky
    @vadusnisky Рік тому

    Just noticed your jubilee clip securing the end of the flexible hose at 14.31.. Very clever 👍

  • @DOGLOG17Gaming
    @DOGLOG17Gaming Рік тому

    👍🏻 nice

  • @DOGLOG17Gaming
    @DOGLOG17Gaming Рік тому

    Great vid, very useful thanks 👍🏻

  • @dudeleboski2692
    @dudeleboski2692 Рік тому

    Great vid cheers

  • @jamesclarke4242
    @jamesclarke4242 Рік тому

    thank you, very useful video I have my brakes to do!

  • @beqaninidze3060
    @beqaninidze3060 Рік тому

    რუჩნიკის გაკეთება

  • @noblessibanda8133
    @noblessibanda8133 2 роки тому

    Where did you get the brand new brake caliper

    • @richstuff6300
      @richstuff6300 2 роки тому

      It’s a reconditioned unit from Birmingham Brakes, superb quality and service and less than half the price of the Mercedes Benz main dealer. See my other brake videos for more details.

    • @richstuff6300
      @richstuff6300 2 роки тому

      Just to be transparent I have no affiliation to Birmingham Brakes. Thanks Rich

  • @elviscrespo1008
    @elviscrespo1008 2 роки тому

    Our experience on other older diesels with mechanical injection pumps is that adding a few ounces of diesel treatment and/or a few ounces of two stroke oil with each fillup produces quieter overall running, easier starts and less smoke during acceleration. Is there any benefit (or harm) to OM602 or to the injection pump/injectors of adding diesel additives or two stroke oil?

    • @richstuff6300
      @richstuff6300 2 роки тому

      I’m afraid I don’t know, I’d suggest it’s a good idea on older higher mileage engines, makes sense that it could really help. Mine doesn’t smoke (yet) 😀

    • @elviscrespo1008
      @elviscrespo1008 2 роки тому

      @@richstuff6300 No worries, figured it wouldn't hurt, so tried it in our OM602, noticable difference immediately. btw, like your videos! 😁👍

    • @elviscrespo1008
      @elviscrespo1008 2 роки тому

      Perhaps this tip will help someone with a OM602 in the US in the future: finding OM602 tuneup and repair parts in US can be interesting because that engine wasn't imported in any cars or trucks so there's no way to cross reference in parts store computer system; however, tell the parts store 1997-2000 Mercedes E300D(US) and even though it's a different engine, those parts bolt right onto OM602!

  • @palote99
    @palote99 2 роки тому

    Thanks for the video!

  • @stever5621
    @stever5621 2 роки тому

    Rich do you know which relay is the indicator. My 812 is 12v and not the same as the 814. Just wondering if it's the same as your 612. Steve

    • @richstuff6300
      @richstuff6300 2 роки тому

      Sorry I don’t Steve but if I was checking I’d sit in front of the relays and get a helper to operate the indicator feel for a click as power is sent from the indicator stalk. If the relay has failed you won’t be feeling a click and will have to use a 12v multimeter to see which relay gets power when the indicator switch is ON. I think that’s how I would start. (Also you could check the relays for other accessories (such as headlights and brake lights) in the same way and work it out that way)

  • @chrisgaines8213
    @chrisgaines8213 2 роки тому

    Good tips Rich as ever, Thx

  • @simonlucas3835
    @simonlucas3835 2 роки тому

    thank U mister U saved a hell of lot of time for me on my 614 D

  • @fergusmoloney
    @fergusmoloney 2 роки тому

    Thanks again for taking the time to film this process. Although the image was a little ‘soft’ in places the narration made it easy to follow along. Your channel is becoming a valuable little resource. Well done.

    • @richstuff6300
      @richstuff6300 2 роки тому

      Thanks so much for your message. I appreciate it.

  • @DOGLOG17Gaming
    @DOGLOG17Gaming 2 роки тому

    Great video! Well filmed

  • @diogocarvalho8150
    @diogocarvalho8150 2 роки тому

    Hello Rich. I would like to ask for your advice...Ive done everything exactly like your video and everything went fine on one side of it, but on the other I cant retract the handbrake piston. Would you know why?

    • @richstuff6300
      @richstuff6300 2 роки тому

      I’m sorry I can’t be 100% sure, my guess would be that you are having trouble starting ‘on’’ the thread. Perhaps make or buy an 8mm hexagon that fits in a socket and you may be able to push harder as you turn. Failing that remove the piston or consider buying new.

    • @diogocarvalho8150
      @diogocarvalho8150 2 роки тому

      @@richstuff6300 All sorted buddy. This video helped loads... I was just not pushing hard enough. In terms of bleeding/change fluid, which sequence would you recommend please?

    • @richstuff6300
      @richstuff6300 2 роки тому

      I just checked in a manual for a different vehicle, start the bleeding furthest from the brake pedal, so back passenger side first front driver side last. Good luck (you will need approximately 1 Litre of Dot 4 brake fluid)

    • @easytigeroverland4697
      @easytigeroverland4697 6 місяців тому

      Great video, thanks Rich

  • @lionelpatton6205
    @lionelpatton6205 2 роки тому

    𝚙𝚛𝚘𝚖𝚘𝚜𝚖 😣

  • @isaacosbiz
    @isaacosbiz 2 роки тому

    Hi there Rich, I've got a question regarding the tachograph and the speedo, both not working. Do you know anything about how to fix those? Thanks! 👍🏼👍🏼

    • @richstuff6300
      @richstuff6300 2 роки тому

      I’m going to have to say no, if that happened to me I would assume it’s an electrical problem and I’d start with easy stuff like fuses, faulty earths, rubbing / damage to wires etc. you’re going to have to remove the dashboard somewhat. Hope it goes well.

    • @chrisgaines8213
      @chrisgaines8213 2 роки тому

      This happened on my 814D Vario, I was flummoxed and ended up taking it to Merc, it had blown fuse. They sorted that and put in a new Taco disc in and it worked pretty much fine thereafter. Very occasionally I have to tickle the Tacho disc, but 99% of the time now speedo is all good.

  • @maxpower9340
    @maxpower9340 2 роки тому

    I have a problem with my starter motor on my 614D 2005 OM904LA . It spins but doesn't turn over the motor so I would have thought that the solenoid has broken or a lead from the solenoid has come off. I am rubbish with mechanics and dont even know where on my engine the starter is. I think its on the other side of my engine, as yours seems to be on the left when looking down on to the engine

    • @richstuff6300
      @richstuff6300 2 роки тому

      Sorry I’m not familiar with the 904, the starter is usually easy to identify, it’s usually located on the lower half of the engine at the rear, it spins the flywheel which is inside the bell housing, it’s got a very thick cable running to it too. I’d take it off and take it for testing. If you’re not confident best take it to a mechanic (that cable is full of electricity so take care).

    • @maxpower9340
      @maxpower9340 2 роки тому

      @@richstuff6300 Thanks, yes will remove the battery leads first

  • @DOGLOG17Gaming
    @DOGLOG17Gaming 2 роки тому

    Great video! Looks like you spotted it just in time!

  • @SnarlingDog
    @SnarlingDog 2 роки тому

    Excellent video Rich. I'll follow your advice and make that my next job. Cheers.

  • @emanuelgoldstein4001
    @emanuelgoldstein4001 2 роки тому

    Do you know how the compressor is controlled? Mine isn't coming on and have tried tracing all wiring to the cab.

    • @richstuff6300
      @richstuff6300 2 роки тому

      My understanding is it’s turned on and off by a pressure switch, I suggest you ask for details from a Mercedes dealer or change all the pressure switches, I recently replaced a pressure switch it was £25 UK Sterling.

  • @foreveryoung3907
    @foreveryoung3907 2 роки тому

    Chambers come Pre set no need to adjust them , set pads in put pin in the lever and pump up both the foot brake and handbrake it will pass any brake test 👌🏻. VOSA approved

  • @riverpaige5094
    @riverpaige5094 2 роки тому

    Just what I was looking for. I’ve never done a service/oil change on a vehicle before but thought I’d like to do so on my Vario camper - we did a big trip in Scotland covering 6000km. Thanks to your video I’m feeling confident enough to do it now. Thanks Rich!

    • @richstuff6300
      @richstuff6300 2 роки тому

      Great that’s nice to hear, any questions just ask.

  • @iannicholls2343
    @iannicholls2343 2 роки тому

    Hi is your engine om602 940 5speed manual if so what gear box oil do you use

    • @richstuff6300
      @richstuff6300 2 роки тому

      Hi Ian, I’m actually not 100% sure if it’s ATF or EP90, sorry. I will look at my book and let you know, I may do a short video showing how to check the level. My rear diff is EP90 for sure.

    • @iannicholls2343
      @iannicholls2343 2 роки тому

      @@richstuff6300 thanks rich, watched your video on greasing King pin s got straight on on it thanks to your video nice one 👍 lan

  • @iannicholls2343
    @iannicholls2343 2 роки тому

    Hi Richard good video do you know we're I'd find engine number on my om602 na engine regards ian

    • @richstuff6300
      @richstuff6300 2 роки тому

      Thanks Ian for your comment, I’m not sure really, I’ve got all the original order docs for my Vario so just use that, if you provide your local Mercedes dealer with your registration number they will send you the engine number, mine did (without me asking).

    • @iannicholls2343
      @iannicholls2343 2 роки тому

      @@richstuff6300 thanks for replying Richard unfortunately my 507d has had engine change so I need to find number on engine it's self thanks anyway regards ian

  • @SnarlingDog
    @SnarlingDog 3 роки тому

    Brilliant Rich! You've answered a question I had on my newly acquired 614D and you've shown me how to do all the things I intend to do to it so far. Subscribed.

    • @richstuff6300
      @richstuff6300 3 роки тому

      Thanks Bob, I’m not a professional UA-cam bloke, when I bought mine a few years ago I quickly realised that information was limited. Your comment makes my efforts worthwhile, thanks again. Do subscribe

  • @stever5621
    @stever5621 3 роки тому

    Rich, another nice video. Interesting that you have an engine under tray!...I appear to be missing one on our 812D. Does yours have a visible part number?

    • @richstuff6300
      @richstuff6300 3 роки тому

      I’ll have a look next time (but your Mercedes dealer will email you the part number if you ask).

  • @stever5621
    @stever5621 3 роки тому

    Rich Can you help? I have wound back the lower piston to accommodate new pads. Using a 8mm hex. It retracted fine but won't go the last 5mm so the new pads won't fit. It appears the mechanism is stuck rather than the piston. It's fully disconnected from the air ram and all the side pistons and guides are free and running. Not sure if its a calliper fault or the mechanical arm that pushes the adjuster forward...any thoughts??

    • @richstuff6300
      @richstuff6300 3 роки тому

      Sorry to hear that, all I could suggest would be to release the fluid pressure at the reservoir under the bonnet, also you could push/squeeze/compress the caliper piston whilst rotating the Allen key. It could be a corroded piston with rust stopping the retraction. Consider using a G clamp to do the squeezing.

    • @Thibaut199115
      @Thibaut199115 Рік тому

      I've got the same problem on my Vario so I'm really curious to know if you got it fixed and how?