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Kelbrand Cam
Приєднався 27 бер 2009
We make the cut
Cnc Rifle Stock on 4th Axis | Kelbrand CAM
Machining a rifle stock on a customer's KB8012S cnc router as part of final testing.
In addition to our standalone rotary axis, this machine features our new side-mounted rotary axis option, where the rotary axis is permanently fixed to the base frame of the machine.
Benefits of this system:
-Out of the work area, no need to re-align every time rotary axis is required
-Increased work envelope, not restricted to gantry height
-Capacity for longer tools
-Increased Z-axis travel
This rotary system includes:
-Rotary axis with tailstock on rail tracks
-Rigid mounting base
-Reference switch for position recovery and work offsets
For more information on the cnc machines we manufacture, visit our website - www.kelbrandcnc.co.za/
In addition to our standalone rotary axis, this machine features our new side-mounted rotary axis option, where the rotary axis is permanently fixed to the base frame of the machine.
Benefits of this system:
-Out of the work area, no need to re-align every time rotary axis is required
-Increased work envelope, not restricted to gantry height
-Capacity for longer tools
-Increased Z-axis travel
This rotary system includes:
-Rotary axis with tailstock on rail tracks
-Rigid mounting base
-Reference switch for position recovery and work offsets
For more information on the cnc machines we manufacture, visit our website - www.kelbrandcnc.co.za/
Переглядів: 4 089
Відео
EVA Foam Cutting Applications on Kelbrand CAM Standard Series CNC Router
Переглядів 334Місяць тому
*Spindle dust bracket removed for filming purposes* Cutting EVA foam on a customer's KB8070S cnc table as part of final testing before packing and wrapping machine. This unit includes an air blast nozzle for chip clearing and a tool measuring probe for setting the cutter to the material surface. For more information on the machines we manufacture, please visit us at www.kelbrandcnc.co.za/
Customer rocking their Kelbrand CAM cnc router
Переглядів 2122 місяці тому
This video features some of the many crazy projects done at Heirloom Industries on their Kelbrand CAM 1300mm x 2700mm cnc router. From huge double-sided machining jobs and dovetail fixtures to structural signboard frames, the guys at Heirloom Industries are making the most out of their versatile Kelbrand CAM cnc table.
Cnc Machine Customer Training
Переглядів 2112 місяці тому
Kelbrand CAMs' recent trip to Johannesburg for 2 day customer training at Ceramic Industries Betta factory, testing some 3D foam molds. For more information on the machines we manufacture, please visit us at www.kelbrandcnc.co.za/
Cnc 2-sided Machining Pine Baseball Bat
Переглядів 5143 місяці тому
Demonstrating 2-sided machining on a customer's 1300mm x 1200mm KB standard series table before collection. The test cut was a baseball bat machined from a square length of 100mm x 80mm pine. 2-sided machining is a great alternative if you have not purchased a 4th axis rotary system with our machines and are looking into 3d cutting applications, as this method allows you to reach both sides of ...
Aluminium Eagle on a Kelbrand CAM CNC Router
Переглядів 4374 місяці тому
Machining an eagle head from a 25mm thick aluminium plate on a customers 800mm x 700mm standard series cnc table as part of final testing before collection. This machine includes a material height sensor, closed-loop stepper motors, aluminium t-slot table and our manual tool changing system (MTCS). Our MTC system automatically measures newly inserted tools and retains the job zero height, which...
Cutting EVA Foam on a CNC Router
Переглядів 4,5 тис.5 місяців тому
Demonstrating EVA foam cutting applications on a customer's standard series 1300mm x 2700mm table as part of final testing before collection. This machine features a few of our popular optional extras available with our standard series : - 2.2kw water-cooled ATC spindle (24 000RPM) - Closed-loop feedback hybrid servo motors - 5 position tool changer with offset measuring - T-slot clamping syste...
Kelbrand CAM standard series cnc router aluminium capabilities
Переглядів 2,7 тис.5 місяців тому
Showcasing the aluminium cutting capabilities of our recently updated standard series cnc range. This unit features a 2.2kw water-cooled spindle(24 000RPM), 5 - position tool changer with automatic tool length measuring and a t-slot clamping system with replaceable MDF sections. For more information on the cnc machines we manufacture, visit our website - www.kelbrandcnc.co.za/
Kelbrand CAM cnc t-slot table machining
Переглядів 1,2 тис.6 місяців тому
Machining the aluminium t-slotted table on a KB8070S with extended Z-axis travel(310mm) and under-gantry clearance. Our very popular standard series machines have recently been redesigned, offering even more benefits to an already powerful and capable machine at an affordable price. For more information on the cnc machines we manufacture, visit our website - www.kelbrandcnc.co.za/
Machining HDPE on Kelbrand Cam cnc router
Переглядів 4,2 тис.6 місяців тому
HDPE cutting demo on a customer's standard series 800mm x 1200mm table. This machine features our manual toolchanging system (MTCS). The difficulty when manually changing tools is getting the material surface zero the same as the previous tool, since tool stick-outs vary in length. MTCS is designed to work with normal automatic toolchanging post processors, all you have to do is generate multip...
CNC double-sided machining demonstration
Переглядів 9 тис.7 місяців тому
Demonstrating the double-sided machining capabilities of our cnc routers. For more information on the cnc machines we manufacture, visit our website - www.kelbrandcnc.co.za/
Standard series cnc table machining
Переглядів 7087 місяців тому
Machining the aluminium table on a 800mm x 1200mm standard series machine, one of our most popular optional extras in this line. Our aluminium tables include x4 t-slotted channels as standard, maximizing efficiency when clamping materials to the machine bed. Another added benefit is no warpage from fluids, making this the perfect option to pair with our automatic tool misting system for process...
Kelbrand Cam CNC Router Build Process
Переглядів 9718 місяців тому
An inside look at how we manufacture our high quality, affordable and efficient machine tools from our factory in Cape Town, South Africa - starting from the raw components. In this video we showcase our new HZ series being built and delivered to Ceramic Industries Group in Johannesburg, South Africa. Our HZ series boasts both increased Z-axis travel and clearance - giving you unparalleled opti...
Cnc HDPE Feed Screw 4th-Axis
Переглядів 1,7 тис.9 місяців тому
Cnc HDPE feed screw 4th-Axis demonstration on a customer's standard series 800mm x 1200mm table with 4-axis rotary unit. Our 4-axis rotary options open up even more machining possibilities on the standard series range we offer. *Machine rapids are filmed in real-time and not sped up, once a machine has been tested, the speeds and accelerations are slowed down in the final configuration for cust...
Kelbrand Mill Series
Переглядів 5119 місяців тому
Our compact milling series features a 300mm x 400mm work area and a rigid cast iron frame and gantry. Also featured is a ballscrew driven system and linear guides on all axes - unlike leadscrew and dovetail ways seen on traditional manual mills, this system has minimal backlash due to the re-circulating bearings. This unit has upgradeable options such as a high torque spindle, automatic toolcha...
Cutting Aztec MDF sign board on CNC router vacuum table
Переглядів 84810 місяців тому
Cutting Aztec MDF sign board on CNC router vacuum table
Machining cnc MDF T-flange casting mold
Переглядів 2,4 тис.Рік тому
Machining cnc MDF T-flange casting mold
Installing automatic toolchanging system on aluminium T-slot table
Переглядів 1,4 тис.Рік тому
Installing automatic toolchanging system on aluminium T-slot table
Cutting plastic enclosure on a cnc router
Переглядів 12 тис.Рік тому
Cutting plastic enclosure on a cnc router
Cutting Large Format Aluminium Parts on a CNC Router
Переглядів 40 тис.Рік тому
Cutting Large Format Aluminium Parts on a CNC Router
Hi witch better and clean to cut foam cnc or laser co2? And can change the head to knife head?
Hello friend. You're great at processing HDPE. Can you share the modes used for processing? Also, what kind of cutters do you use?
Que maravilha de máquina,como adquiro uma?
Olá, obrigado pelo seu interesse. Entre em contato conosco em www.kelbrandcnc.co.za/contact para um orçamento.
was this machine build for a client? and is it possible to give a price for it roughly ?
Hi, Thank you for your interest. Yes this was for a customer that required a 4th-axis to make gun stocks. If you email us at www.kelbrandcnc.co.za/contact, we can send you a PDF brochure and pricing.
I just sent you guys a message through your web page and in the message I referred to this videos work without mentioning that I was just watching your video. I apologize for the confusion it might have caused 😂
@@davidevans5601 Hi, no problem - thank you for your interest.
beautiful, I want one of these machines 😢
Well done!
Excellent video. Which software are you using for the CAD/CAM?
Thank you, we are using and are OEM distributors of Vectric Aspire.
router name
Hi, You can find out more information on the machines we manufacture here from our website - www.kelbrandcnc.co.za/
ما ثمن هذه الماكينة وكيف اطلبها
مرحبًا، يرجى الاتصال بنا على www.kelbrandcnc.co.za/contact للحصول على عرض أسعار.
The poor surface finish indicates that the cutter is generating too much heat and melting the plastic. This often occurs when using an end mill that has been used on other materials than plastic and become dulled. If that is the case, then the end mill must be replaced. You need to either use coolant or make a finishing pass with a 0.010" depth of cut with an end mill that has only been used to cut plastic.
Hi, thank you for your insight and suggestion. We have also found that cutters with more flutes give a better surface finish in plastics like HDPE. In this example we were using a single-flute cutter which is better for chip removal and less prone to melting but does not give the best surface finish.
what is the endmill type?
Qual programa vc usa pra gera esse vetores
Name of this cnc cutter?
I'm your 1,000th subscriber! Congrats
Thank you, appreciate it - been looking forward to the moment!
What is your tool using
What’s the part for?
Hi, this was only a demonstration part in Nylon.
what do yo uuse to secure the HDPE sheet to the spoilboard?
Hi, in this instance we used our vacuum hold-down system.
is that a steel or aluminium gantry?
Hi, Aluminium on our standard series and machined steel gantry on our heavy series.
that foam gets everywhere
Je suis intéressé par le code du capteur z pourrait tu le mettre eu téléchargement
Salut peut on se procurer ton Gcode ?
You're cutting too slow and no reason not to cut to full depth! Cut foam as fast as you're CNC will let you.
Run this using G64 and it would run a lot smoother given the pocket is likely defined by a traced spline instead of a series of arcs and lines.
Thank you for sharing this information.
I love this, I think your machine is a bit overkill for this project though. How about I give you my 3018 and take your machine off your hands. I am literally doing you a favour, LOL Thanks for sharing 👍
Thank you for the comment, If only this was our machine to give.
Any info on feeds, speeds and tooling? Thanks!
Hi, We used feed override for most of the toolpath but were initially cutting at 25mm/sec feed.
Very cool, thanks for sharing. That is a nice machine you guys manufacture Kelbrand. ♨♨♨
Hi Jean, thank you for the kind comment.
Please dont use any music, we are here for the machines.
If you want to have proper feedrate with a 4th axis, have a look at G94 and G95. (some controllers have a special setting for a 4th axis to compensate this behaviour) The feedrate is wrong by default for rotational movement where the diameter of the moving bit is varying if this makes any sense.
Hi, Much appreciated for sharing this information. Yes we have looked into these settings in the past - this was a demonstration on a customers unit with our standard configuration and the g-code was outputted using a standard post processor from Vectric Aspire.
Available in the US?
Hi We are licensed exporters in South Africa and can ship to the US, feel free to contact us for a quote.
Would you ever develop a ATC for cnc's other than your own brand ? like a universal mach3/4 atc that came with some assembly required lol, your machines look amazing though :)
Hi, Thank you for the kind comment. We don't usually - we have retrofitted our ATC and control systems on milling machines(ZX45) in the past. Our early machines used mach 3 but we have since moved on.
That's really good for a router! Is coolant recommended for aluminum?
Hi, Thank you for your comment. We normally use some cutting fluid through a misting system but have got away with just using air on the tool in the past. Cutting fluid or at least air on the cutter is definitely recommend for cutting aluminium and other soft metals.
You can achieve a surface finish that is as soft as silk and with minimal tool marks by: 1) using a cutting tool that has never been used to cut anything but plastic; and 2) using a light spray-mist of water-soluble cutting fluid or denatured alcohol.
Hi, Thank you for sharing these tips!
Excelente trabajo, que cortador de plasma es ese?
Use a nesting software to get more part's from your stock. You literally wasted 85% of the stock material .
Hi, thank you for your feedback. We use and are OEM distributers of Vectric Aspire, which has excellent nesting capabilities but did not feel the need to use in this application since we have alot of HDPE sheet offcuts and prefer all the parts to be in the same orientation.
that thing is whisper quiet!
precio de cnc
precio de la maquina
I have a project i want to do where can i buy pvc? I think the thickness i looking for is about. 6 to 9 inches thick
Beautiful machines, I would like to be part of your work team, I am a CNC expert.
What kind of material is this?
EVA foam
Hi, This material is a high density fiber board. The part we were cutting was a surfboard fin which would normally be made from a G10 composite. The purpose of the video was mainly to demonstrate the 2-sided cutting capabilities of our machines.
@@kelbrandcamAll machines are capable of double sided milling if you flip your work piece around for the second side. Here are two videos of how I am working on all six sides of a work piece, not only two. ua-cam.com/video/p2BCw1ORcxQ/v-deo.htmlsi=LBGR-XwC07OyrQDc ua-cam.com/video/SXpbHDGDVZw/v-deo.htmlsi=We8790yXof-z2akH In those video I am drilling holes with several dimensions, milling with several cutting tools and also engraving fine text as well as very narrow tracks. Anyway, I would advise you to fix a better dust extraction system for that fine dust you are making. That dust is really nasty and your vac takes care of only a tiny fraction.
@@AdaptingCamera Hi, Thank you for your feedback. We do offer spindle dust brackets with a 100mm hose adapter for our units, however having the tool enclosed with bristles does not make for a very interesting video. We also put a portable filtered extraction unit behind the camera.
Looks like valcromat/forescolor. basically a type of mdf, bur higher density and with through color and better moisture resistance.
What is the price of this type ?
Please contact us at www.kelbrandcnc.co.za/ for a quote on this unit.
Price for kb lite series?
Please contact us at www.kelbrandcnc.co.za/ for a quote on this unit.
Can you make me a seal for burning wood?
We can sell you a machine that can make them.
@@kelbrandcam How much does the device cost?
@@goldensaw8489 Please contact us at www.kelbrandcnc.co.za/ for a quote on this unit.
Hi I want a similar stamp can you make it for me this is my whatsapp
Hi ! great work ! can you tell us how do you make sure the nylon block does not move in the 2 first jobs ?
Hi, Thank you - We used an industrial strength double-sided tape.
i have a large format machine too. Zero luck so far with aluminum. know any GOOD vids or rferences? its super frustrating.
Hi, there are many variables in machining aluminium (Machine setup, tooling and aluminium grade). Every user scenario is different - we normally start with the slowest feed and lowest DOC and increase these values incrementally until our result is desirable. Air and cutting fluid on the cutting tool is highly recommended. Keep on testing and you will get better results, best of luck.
just started to do this 4th axle milling on my machine, same type as yours different brand, bought out of curiosity and turned out to be the love of my life. So amateur 100% here. i just wonder why you use flat endmill for roughing in this case? I only use flat end mills for flat bottom or profile cut. In this case i would definitely use jsut 1 ball head for roughing and finishing, but after have seen this i have the feeling i’m using wrong logic. I hope you can reply, would really appreciate. Thanks for the post.
Hi Thank you for the comment. We're no experts with rotary cutting strategies so the use of the endmill was mainly because we use this approach when flat milling HDPE and aluminium. The endmills we use are designed for material removal so they might be more effective for this application. We've seen that our ballnose cutters seem to rub more than cut when roughing. If the your ballnose cutter can handle the roughing process I see no reason why not.
@@kelbrandcam Thank you for your explanation. The fact is i never even used a flat end mill for this, i will definitely try it on my next project to see the difference.
Hii, what is the precision and repeatibility of this cnc?
+/- 0.06mm-0.08mm. Our controllers also utilize backlash compensation. This 1.3M x 2.7m unit is also available in a C7 ballscrew driven system.
Nice carve, thanks for putting the bit types with feeds and speeds. It helps a lot! I've been having a lot of trouble with plastic and acrylic, i only have 4flute bits. Gonna change that now.
Hi, I'm glad our videos are helpful. Many good results are from trial and error - We've found that lesser flutes don't clog up as much but using a double flute gives a better surface finish compared to a single flute if you are pocketing.
Thanks, my main issue has just been the plastic pieces melting... I end up with a blob of molten plastic swinging around the bottom of the bit, messing up the surface of the piece.@@kelbrandcam
You can try slowing down your spindle RPM and increasing the feed, the cutter could be spinning faster than it can cut.@@starhawke380
@@kelbrandcam that's my thought too, im just afraid of overdriving the machine, its so flimsy... the 3018 is fun, but not strong... ive broken a couple bits so far testing feed speeds.