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Приєднався 22 тра 2013
OrthoSolutions - Engineering solutions to fuse broken ankles (With a little help from Hurco)
OrthoSolutions
- Investment in Hurco machines improves the speed of product development-
“The customer support is great” says Kevin Stamp. “I have instant access to engineers that can help me if I have any issues”
OrthoSolutions are experts in the design, development and manufacture of implants and instruments used in the surgical repair of the foot and ankle. In support of the design process, OrthoSolutions work in close partnership with specialist surgeons.
The foot is a complex mechanical structure, composed of 33 joints, 26 bones and more than 100 muscles, tendons, and ligaments that all work together to bear weight, allow locomotion and transmit force.
Subsequently, fractures and injuries in this area are both varied and complex. OrthoSolutions offer a myriad of products that provides a solution for the majority of debilitating conditions and injuries seen within the foot and ankle complex. The products shown in this article are two of their newest innovations. The first is an ankle fusion nail that pushes the bones from the heel to the shin bone together and allows them to fuse to alleviate pain caused by arthritis. The second, is a product called the Volition™ plating system, whereby they have a unique offering to assist in accurate fixation of fractures and elective bone stabilising procedures. These uniquely designed titanium plates are fixed to, and support the bones as they heal. The material of the plates is type II anodised titanium and they are made in a variety of sizes that are anatomically contoured to ensure they fit accurately on the patient without irritating surrounding soft tissue.
Design is done in-house, and the first stage of the prototyping process involves 3D printing a plastic model. After this, a steel prototype is manufactured. In the past, this work would be subcontracted, adding several weeks to the process. A further complication was that surgeons would often ask for small design changes, tweaks, or improvements that added additional time to the process and further reliance upon the supplier.
OrthoSolutions realised that the only way to speed-up the prototyping stage was to bring this work in-house. They needed to improve their speed of turnaround and at the same time to be able to edit the programs and remake prototypes in immediate response to the surgeon’s instructions.
Investment into a new purpose build facility and two brand new Hurco CNC machines followed. A Hurco VM10i vertical machining centre with H200 rotary table and a TM6i, 2 axis CNC lathe were purchased to cover the majority of milling and turning operations required.
Kevin Stamp, the design Director for OrthoSolutions states, Hurco were selected because they are a long-established business in the UK with a reputation for reliability and accuracy. Furthermore, the competitive price of the machines and the ease of programming made the choice an easy decision. Kevin is particularly pleased with the way that the control graphics support the prototyping process. The ability to visualize the component, toolpath and the tool simultaneously gives confidence that collisions can be avoided.
Although the machines have only been in operation for 2 months, OrthoSolutions are already reaping the benefits. Kevin gave the example of a part that would previously have taken 16 weeks for the subcontractor to supply that is now being completed in 4 days in-house.
- Investment in Hurco machines improves the speed of product development-
“The customer support is great” says Kevin Stamp. “I have instant access to engineers that can help me if I have any issues”
OrthoSolutions are experts in the design, development and manufacture of implants and instruments used in the surgical repair of the foot and ankle. In support of the design process, OrthoSolutions work in close partnership with specialist surgeons.
The foot is a complex mechanical structure, composed of 33 joints, 26 bones and more than 100 muscles, tendons, and ligaments that all work together to bear weight, allow locomotion and transmit force.
Subsequently, fractures and injuries in this area are both varied and complex. OrthoSolutions offer a myriad of products that provides a solution for the majority of debilitating conditions and injuries seen within the foot and ankle complex. The products shown in this article are two of their newest innovations. The first is an ankle fusion nail that pushes the bones from the heel to the shin bone together and allows them to fuse to alleviate pain caused by arthritis. The second, is a product called the Volition™ plating system, whereby they have a unique offering to assist in accurate fixation of fractures and elective bone stabilising procedures. These uniquely designed titanium plates are fixed to, and support the bones as they heal. The material of the plates is type II anodised titanium and they are made in a variety of sizes that are anatomically contoured to ensure they fit accurately on the patient without irritating surrounding soft tissue.
Design is done in-house, and the first stage of the prototyping process involves 3D printing a plastic model. After this, a steel prototype is manufactured. In the past, this work would be subcontracted, adding several weeks to the process. A further complication was that surgeons would often ask for small design changes, tweaks, or improvements that added additional time to the process and further reliance upon the supplier.
OrthoSolutions realised that the only way to speed-up the prototyping stage was to bring this work in-house. They needed to improve their speed of turnaround and at the same time to be able to edit the programs and remake prototypes in immediate response to the surgeon’s instructions.
Investment into a new purpose build facility and two brand new Hurco CNC machines followed. A Hurco VM10i vertical machining centre with H200 rotary table and a TM6i, 2 axis CNC lathe were purchased to cover the majority of milling and turning operations required.
Kevin Stamp, the design Director for OrthoSolutions states, Hurco were selected because they are a long-established business in the UK with a reputation for reliability and accuracy. Furthermore, the competitive price of the machines and the ease of programming made the choice an easy decision. Kevin is particularly pleased with the way that the control graphics support the prototyping process. The ability to visualize the component, toolpath and the tool simultaneously gives confidence that collisions can be avoided.
Although the machines have only been in operation for 2 months, OrthoSolutions are already reaping the benefits. Kevin gave the example of a part that would previously have taken 16 weeks for the subcontractor to supply that is now being completed in 4 days in-house.
Переглядів: 45
Відео
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Actually. That is a Hurco VMX30Ui. 😀
I shid my pants 👖 💩
of course, everything is clean when all the dirt is inside the machines, so they are not turning on the workshop floor
"Hey robot, get the keg out of the trunk, will ya!"
And robot get me a pint…
quite good little machine. solid 12k rpm spindle with enough power for pretty much everything. but the sheet metal around the ATC is quite open and coolant sprays out here and there. also the chip conveyor and chip fall is a bit annoying. would recommend
I run a Hurco Mill, great machine, thanks Colin (if you know you know)
Sau khi gia công vật liệu này xong, nó có được mang đi xử lý nhiệt không?
Superb machine and new control with good options. But operator need to take perfect training in control 🛂 ,from the application engineer. All the best 🎉HURCO🎉.
Proč to někde není v češtině taky se učím halóó
Does forged rim better than cnc?
I honestly can not say
It can still be forged and machined.. yes it’s just as strong
At 0:45, inside the VMX60i, there is a interesting 5-axis-table. Is that a Hurco specific add-on?
at 5.06, i don't understand why 5-axis Z machining is faster then 3 axis.. why is a tilt faster? and don't you get a cusp?
Best so far!:D
Awesome!! 👏
Ihr habt da sehr schöne Maschinen, wäre schade, wenn man mir in einer E-Mail mitteilen würde, das bei euch eine fertige Maschine steht, dazu ein Stapler und ein LKW um das zu transportieren. Unbewacht, weil der Chef "ausversehen" vergessen hat den LKW in die Garage zu fahren und die Hallentür abzuschließen.
Thanks for featuring my bald head 😅
This music brings back memories. #nostalgia
Which Cam software do you use for the complex 5axis components?
HI, the CadCam software is user preference, as long as the post processor is done correctly the Hurco will machine the component.
@@hurcoeurope Yes, I understand that. My question is to @MassPrecision. I'm interested in what Cam package they're using? Thanks.
I WANT ONE ¡¡
𝖕𝖗𝖔𝖒𝖔𝖘𝖒 😡
What'up-Love it~good edition.have a good day- broth-
Hope this one works better than the TM8i we had!!
We had a TM8i, it didn't work, took them 6 months of continual repairs for it to even do 4000rpm, what a waste... we have 500 pages of issues for these machines!!!
😅 𝘱𝘳𝘰𝘮𝘰𝘴𝘮
That's a really great price on a very capable Hurco and Erowa pallet system!
Finaly you did it! Much needed replacement. Good Luck!
Why are you loading finished parts?
WOWWW... PRICE IN INDIA PLS?...
where are
This thumbnail really has done me no justice 😂😂
Like the video
This channel is actually embarrassing, Hurco need to pull their head out of their ass, delete all channels and have one main channel. And also make videos that are actually useful similar to HAAS. At the moment it just looks like they are trying to blow their own trumpet.
Hi sir I am kovendhan from india I got excellent operating skill in Roeders Rms 6 with programming skill in POWER MILL soft Can I get Roeders job in your company
Holy SXXX!!! how much is alloy A+ engine block?!
Holy Moly! 😳🤩🤩🤩
Great interview, best of luck with the product.
Yeh, that's bloody awesome - Be awesome to see this on a dyno..
Yes please. The mini layshaft is still a limiter for big power. Now if you could just design a new gearbox case to take a sequential 6 speed gear set from the Honda VFR.
I've been making super HD layshafts for years, nothing on the market comes close to my design...
I need one!
genius !
Where to get those blocks under the machine @8:05 ? I have a VM10i and my back hurts from looking down into the machine.
Those block are standard and you have them already. There is no swarf trays or conveyors installed on those demos machines that is why you think they are on raisers.
Can't believe they didn't go for an auto door!
Watching this machine is like watching a HAAS SL-20. Same exact thing!! Except that the HAAS is faster on the tool change. It goes straight to the tool without staggering at each station. Great machine either way.
But you're stuck with a Haas.
How to make molding for screw cup for shampoo bottle..? Do you have the demo?
I would like to open like this in Central Asia (Uzbekistan)
What kind of table is that?
that may be the most impressive machine i've ever seen.
Watched the whole video. That is saying something for the content. These Hurco Machines are pretty awesome.
Nice machine..it's a Takumi fitted with a Hurco control (Hurco owns Takumi)
Wow that guy was certainly a talker😴