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Rotary Rocketry
United States
Приєднався 8 вер 2017
Amateur Experimental Rocketry.
DIY homemade rocket and motor building.
DIY homemade rocket and motor building.
Testing a new PVC and Steel homemade rocket motor - The FrankenMonkey motor with Sugar Fuel
Rotary Rocketry Merch ➤ rotaryrocketry.myspreadshop.com/
Today we test a brand new rocket motor design.
This is our FrankenMonkey motor. It combines the simplicity of a PVC motor with the strength of a metal motor. It's filled with 13 1/2" of Flexi-Fuel sugar fuel.
Today we test a brand new rocket motor design.
This is our FrankenMonkey motor. It combines the simplicity of a PVC motor with the strength of a metal motor. It's filled with 13 1/2" of Flexi-Fuel sugar fuel.
Переглядів: 607
Відео
Making our simplest homemade rocket motor even simpler?
Переглядів 11 тис.14 днів тому
Rotary Rocketry Merch ➤ rotaryrocketry.myspreadshop.com/ Today we are taking our simplest, easiest to build, homemade rocket motor and we'll try to make it even simpler and cheaper to build. This is a PVC case motor filled with flexi-fuel sugar fuel. How to built the original Dart Monkey rocket motor: ua-cam.com/video/pzK8RQdJTSE/v-deo.html Motion background: ua-cam.com/video/6YKBJYLvURY/v-deo....
Second Attempt at Building & Testing a HUGE PVC Rocket Motor - Dan Pollino's K500 Motor
Переглядів 11 тис.Місяць тому
Rotary Rocketry Merch ➤ rotaryrocketry.myspreadshop.com/ Today will be my second attempt at building and testing Dan Pollino's K500 PVC rocket motor. This motor is filled with flexi-fuel sugar fuel. Our last build of this motor did not end well so we are back to correct our mistakes and see if we can finally get this motor to work. If you are going to attempt building a PVC rocket motor, be sur...
Building a HUGE pvc rocket motor - Dan Pollino's K500 motor
Переглядів 58 тис.2 місяці тому
Rotary Rocketry Merch ➤ rotaryrocketry.myspreadshop.com/ Today I'm building Dan Pollino's K500 rocket motor. We fill it with flexi-fuel sugar fuel and test it. I would REALLY like to point out that I don't recommend people use this video as a building tutorial because of the "explody" problem we had when testing this motor. I am hoping to solve this and be back soon with another attempt at this...
Build & Test a Rocket Motor Smoke Trail
Переглядів 7126 місяців тому
Today I'm building and testing a component that goes into a rocket motor to produce a long burning smoke trail. Having a smoke trail behind the rocket makes the launch a lot more fun to watch. This allows you to visually track the rocket all the way to apogee and also track it along the descent, making it easier to determine where the rocket will land. This project is a small part of a large ro...
Adhesive & Glue for Rocket Building
Переглядів 5547 місяців тому
Today we discuss some adhesives I use for building my rockets and I test them to compare their strength. Wood glue, epoxy and construction adhesive all have good uses in rocket building. It's just a matter of picking the right glue for the right application.
Interview with Dan Pollino - Inventor of Flexi-Fuel rocket fuel
Переглядів 5767 місяців тому
I had a great time talking with Dan and learning more about his rocketry projects and accomplishments. Dan Pollino is credited with being the guy who invented Flexi-fuel rocket fuel. It's a simple sugar fuel recipe that is easy to make and solves the problem of fuel cracking that can occur with some other hard sugar fuels.
Family rocket launch day
Переглядів 4567 місяців тому
A fun time of rocket launching with friends and family. How to build the SuperMonkey motor: ua-cam.com/video/WrvOPYNQv_g/v-deo.html How to build the DartMonkey motor: ua-cam.com/video/pzK8RQdJTSE/v-deo.html
Testing the simplest sugar fuel in our simplest rocket motor
Переглядів 1,7 тис.7 місяців тому
I thought it would be interesting to try a classic Rocket Candy sugar fuel in one of our PVC rocket motors. Well it didn't go as well as I had hoped. Maybe we could keep increasing the nozzle size but I wasted enough time and money on this project and it's time to move on. As far as I'm concerned, Rocket Candy fuel is an obsolete fuel because there are better alternatives that are just as simpl...
Rocket motor explodes on takeoff CATO
Переглядів 6478 місяців тому
I've been working on a rocket motor project and I "thought" it was ready for a flight. I was wrong. The price of that mistake was one rocket blown to bits. Original music by Nicdetec
Launch rod for large model rockets
Переглядів 1,1 тис.8 місяців тому
All about the 1010 launch rod and rail buttons used by amateur rocketeers and rocketry clubs. A strong launch rod that will provide a good straight liftoff. Links to items shown in video: 1010 T-slot Rail www.mcmaster.com/47065T101/ 8020.net/1010.html Rail buttons rail-buttons.com Strut mount www.mcmaster.com/3188T2/ T-slot mount www.mcmaster.com/3136N138/ 8020.net/2380.html T bolts & nuts www....
Alternatives for Corn Syrup in rocket fuel - Comparing the results - Part 4
Переглядів 8558 місяців тому
In our previous three videos we made rocket fuel using Honey, Molasses & Brown Rice Syrup. In this video we'll take a closer look at each of the fuels and compare the launch results. Other videos in this series: Part 1: Honey rocket fuel ua-cam.com/video/RD4GXXHC_xM/v-deo.html Part 2: Molasses rocket fuel ua-cam.com/video/UIa2dPT1dyI/v-deo.html Part 3: Brown Rice Syrup rocket fuel ua-cam.com/vi...
Rice Syrup rocket fuel - Alternatives for Corn Syrup in rocket fuel - Part 3
Переглядів 6658 місяців тому
This is part 3 of a 4 part series where we are experimenting with possible substitutes for Corn Syrup in sugar rocket fuel. Corn syrup is not readily available in all parts of the world so we set out to find another product that will work in rocket fuel. In this video, we are making rocket fuel with Brown Rice Syrup Be sure to watch the other videos in this series to see our other fuel mixtures...
Molasses rocket fuel - Alternatives for Corn Syrup in rocket fuel - Part 2
Переглядів 1,5 тис.9 місяців тому
This is part 2 of a 4 part series where we are experimenting with possible substitutes for Corn Syrup in sugar rocket fuel. Corn syrup is not readily available in all parts of the world so we set out to find another product that will work in rocket fuel. In this video, we are making rocket fuel with Molasses. Be sure to watch the other videos in this series to see our other fuel mixtures and fi...
Honey rocket fuel - Alternatives for Corn Syrup in rocket fuel - Part 1
Переглядів 1,1 тис.9 місяців тому
Honey rocket fuel - Alternatives for Corn Syrup in rocket fuel - Part 1
The proper length for a parachute shock cord
Переглядів 2,2 тис.9 місяців тому
The proper length for a parachute shock cord
How to make a simple ripstop nylon parachute DIY
Переглядів 3,3 тис.9 місяців тому
How to make a simple ripstop nylon parachute DIY
Class 1 Sugar Rocket Motor - Complete DIY How To Build Rocket Engine
Переглядів 5 тис.10 місяців тому
Class 1 Sugar Rocket Motor - Complete DIY How To Build Rocket Engine
Building and Launching a Class 1 Model Rocket
Переглядів 2,3 тис.10 місяців тому
Building and Launching a Class 1 Model Rocket
Homemade model rocket flight computer
Переглядів 1,1 тис.Рік тому
Homemade model rocket flight computer
We launched a rocket with Gummy Bear rocket fuel
Переглядів 1,9 тис.Рік тому
We launched a rocket with Gummy Bear rocket fuel
Installing and retaining our new PVC rocket motor
Переглядів 1,7 тис.Рік тому
Installing and retaining our new PVC rocket motor
How to make a sugar rocket motor - Complete DIY build PVC with sugar fuel.
Переглядів 17 тис.Рік тому
How to make a sugar rocket motor - Complete DIY build PVC with sugar fuel.
Comparing PVC sugar rocket motors - One cell vs three cell - Which one flies higher?
Переглядів 1,6 тис.Рік тому
Comparing PVC sugar rocket motors - One cell vs three cell - Which one flies higher?
Testing several new PVC rocket motors with sugar fuel
Переглядів 1,3 тис.Рік тому
Testing several new PVC rocket motors with sugar fuel
Flight test of our new PVC rocket motor and a new homemade rocket.
Переглядів 1,2 тис.Рік тому
Flight test of our new PVC rocket motor and a new homemade rocket.
How to fold a model rocket parachute / parasheet
Переглядів 3,4 тис.Рік тому
How to fold a model rocket parachute / parasheet
Complete Build of our Assassin 1 Homemade Rocket
Переглядів 2,2 тис.Рік тому
Complete Build of our Assassin 1 Homemade Rocket
1000 Subscriber Special. Our FASTEST and HIGHEST launch of a new homemade rocket and motor.
Переглядів 1,2 тис.Рік тому
1000 Subscriber Special. Our FASTEST and HIGHEST launch of a new homemade rocket and motor.
All it needed was a few fins :-) Nice tee shirt. Smart move on the extra fire wire length. Keep them coming.
will 2020 not work? i have 80 feet of 2020 which is 20mm by 20mm
2020 (20mm x 20mm) would also be a great size. All of it's dimensions are just a little smaller than the 1010 (1"x1") You just need to buy the proper size rail buttons for your rail. I just looked on rail-buttons.com and they do have mini-buttons available for a 20mm rail.
Carry on sensei!
Why is the epoxy end of the igniter aimed at the fuel? Surely the taped end should point towards the fuel.
I see where you would think that. The epoxy ensures a tight and air-tight seal on the ignitor powder. The epoxy gets blown out when the ignitor is ignited.
FrankenMonkey: Ok, enough testing, I'm outta here!
Who does your music?
Two sources... I have a musician friend that makes some of my music and sometimes I use AI music from udio.com This video uses music generated on udio
@@rotaryrocketry I shall look into this and see if it can help me with my needs. Thank you for the tip. Great rocket motors, by the way... I almost blew my head off with a failed motor ignition about 30 years ago... Good times. (~_^)-b
One more tip, take a look at PVC knockout caps. The could simplify your build even more. They fit entirely in the pipe with a flange to hold them in place. HD has them for 40 cents where I live.
hmmm... I am familiar with the test caps. Not sure where I would integrate that into the build but definitely something I will keep in mind. Thx.
I make molds from silicone calk or sand, i wonder if we can make a mold of the caps and then use art epoxy?
What about HDPE tubing instead of PVC? It's used for mortars/fireworks- just in case they explode instead of launching. Doesn't shatter.
It's something that has been suggested and I will be looking into it.
Interesting video can you reuse those rockets or they're just single use? Cheers Graham
Single use.
I found your video interesting how high can you actually go? Can you get to outer space, cheers Graham
It gets our 4" Eliminator series of rockets to around 1200 feet.
You have true precision machines in your hand!
I like to see how skillfully you do all manual activities
Why not put the whole fuel mixture in a vacuum bag, vacuum it, and sous vide it to precisely 210F? It will take longer, but guaranteed that you hit that temp precisely, and never exceeds it.
Although sous vide would provide the perfect temperature, you would not have the ability to mix the fuel to get it well blended as it heats. I suppose you could kneed the fuel in the bag once it reaches temperature but I'm not sure if that would be a good blend. Interesting idea though. One down side here is that most people don't have a sous vide machine.
@@rotaryrocketry I meant... Assuming the sugar and potassium nitrate powders are already properly mixed (using a plastic box, and shake?), we are only talking about blending the powder with the corn syrup. I think you can use the wife's Kitchen Aid mixer with a dough hook. The problem of mixing powder and liquid into dough like consistency has been solved by using a machine long time ago, not at White Sand, but in a kitchen. I am quite sure Orbital ATK doesn't stir by hand, most likely using some custom bigger mixer. And, I would use an Anova Precision Oven to do no water bath sous vide ($500). However, a cheaper $100 sous vide stick should do fine. The one good advantage, if it works, is that you can make large batches without having to sit there and stir constantly. Just throw the bags in and let it go. Just walk away.
1:14:40 And that’s why you NEVER use PVC as a motor casing. NEVER.
I'm sorry you feel that way but that is your right. If you care to watch the followup video, you will see that the motor is actually successful. And I am in fact NOT dangerous. We take very careful steps to ensure that our testing is done safely.
@@rotaryrocketry What’s dangerous is people seeing this and thinking that PVC is ok. Are you with NAR or Tripoli?
Why not just put earplug back to keep fuel filling nozzle? It also keep moisture out, just unplug before launch.. Probably silicone or ptfe are better as lubricant, wd40 is water displacement.
Excellent question... I did use the earplug to block the nozzle in one of our other motor build videos and it works great... Except... The fuel gets stuck to the earplug and the earplug tends to break when you try to pull it out. With this current system, the earplug is reusable. Silicone, ptfe or spray cooking oil all work well for core rod lubricant.
When you drill plastic with your drill press, run it in reverse and it wont grab the workpiece or crack it or make it crawl up the bit.....
Interesting... Unfortunately, neither of my drill presses have a "reverse". I guess the manufacturer thought it would be of no value to turn drill bits backwards.
@@rotaryrocketry Google "reverse spiral drill bits" or "left-handed drill bits" - Harbor Freight have them for not crazy money. That lets you run the drill press in "FORWARDS" and still spin the bit in the opposite direction. I'm not convinced that this makes better holes in UPVC though...it just makes me wonder if I'm some kind of tool hoarder to actually own a set!!
An easy way to get your holes drilled evenly into your 6 holes would be to measure the holes out on a piece of tape. Wrap it around the pipe and then your holes will be clearly marked. As a bonus you will get cleaner holes too.
And the easiest way for me to make this cut is by using the most dangerous cutting saw ever made by man and Craftsman.
Well... ANY tool can be dangerous.
@@rotaryrocketry My 6" spirit level is only dangerous if you attempt to swallow it - but otherwise, you're right. But it is a matter of degree of injury and odds of it happening. Any circular cutting device that doesn't have some kind of retracting blade shield is inherently a LOT more dangerous than one with such a shield.
Maybe use wax instead of epoxy for the top cap? Just melt in a layer for separating the fuel and the top cement cap.
As long as the wax does not disintegrate instantly from the heat in the motor. If it were to disintegrate before the motor was finished burning then that would expose an area of the PVC to the hot gasses.
@@rotaryrocketry I imagine it would melt, but I wouldn’t think a coating of wax would make that big of a gap. Maybe a coat of some spray can sealant to create a moisture barrier would be enough? Either way, it’s a minor step, and epoxy already works! 🤙
does the fuel shrink abit after drying?
I guess in theory, yes, it would have to shrink a small amount.
What is the purpose of the corn syrup in the mixture? Is there a replacement for it?
The corn syrup makes it so you end up with a nice pourable fuel at a fairly low temperature of 210 to 230F. YES there are substitutes... We did a video series testing some... Here is a link to the playlist ua-cam.com/video/RD4GXXHC_xM/v-deo.html
"Expect the UNEXPECTED"
Powerful? What is the thrust? It should be very easy to measure and even graph it over time.
We have not measured and charted the trust curve for that motor yet. But as you see at the end, it does a great job of launching our 4" rocket to around 1000 feet.
Do you know what the complete weight of this of this rocket was prior to motor installation? It was a sweet launch!
I don't have one to measure because I have not built another since the last one exploded about 3 feet after liftoff using an new experimental motor. I looked back in my videos and I had mentioned that one of these was 1260 grams. Pretty sure that would have been weight of rocket, nosecone, flight computer & parachute. (not including motor weight)
@@rotaryrocketry impressive!
Excellent as always. I know you do not use software to designe your motors. However, would the outer surface of your propellant be considered inhibited or exposed? Thank you.
I have used Richard Nakka's SRM spreadsheet quite a bit to help in motor development. Mostly just to get an idea of a good starting size for the nozzle and then I fine tune it with trial-end-error from there. For this design, the outer surface, top & bottom are inhibited. The only uninhibited surface is the core.
@@rotaryrocketry thank you very much.
I think you have newer wok. Elements are lot stronger.
It's brand spankin' new.
Nice channel.
anchoring cement + 🥃 = 🚑+ 🏥 😆
I guess I don't speak that language.
Never ever use gloves when running a drill press or any rotating spindle machine
I think the word approximately needs to be added before pretty much every step of this. Basically, eyeball every measurement by locking your finger and checking the wind.
True, not all measurements need to be exact... But it worked... That's what matters in the end.
Sure, there ARE measurable differences in performance with fuel-load variances, but how WOULD you measure them from the ground, and why?
I think the original comment was talking about the fact that my measurements for drilling holes was not very accurate. But the design of this motor is so simple that the measurements don't need to be accurate. As for ground testing... I just have not had any need to do a ground thrust test on this motor. It lifts our small 3" rockets to around 800 to 1000 feet high so I really don't need to know any thrust data at this point.
@@rotaryrocketry If you know the length of the rocket - then a video of the launch - viewed frame-by-frame will allow you to at least do comparative tests of two designs by looking at how many rocket-lengths it travels in each frame of the video. Some simple math would get you an actual thrust versus time graph - but that doesn't matter if all you're doing it comparing two designs to see which is better. You can also get the duration of the burn from a static fire test...and armed with both pieces of information, you'll be able to get a decent estimate of the ISP.
All very true... but a bit more that I was interested in doing for this video. I really just wanted to prove that the anchoring cement end caps would not blow out.
My idea for a rocket is a ceramic tube, with a capacitor made of graphite and ceramic like those in some uf in ceramic capacitors suspended by ceramic in the center of the tube. A magnetron is the input and a working gas goes into the tube for the reaction. That is the rocket. Coils or magnets outside the tube may be used to accelerate the gas out of the tube faster. That is the electrodynamic propulsion system.
A bit off topic for this video. Also, fair to say that I don't have a clue what you are talking about :)
@@rotaryrocketry Basically a microwave driven plasma rocket.
@travismoore7849 has this been done or is it just theory?
@@Cantbreakitifitsnotfixed I tested the plasma capacitor that arced in the microwave that when turned off had a powerful electrical field. I shocked my self so I know it can make a arc plasma. Andstore energy like a tv flyback system. As for the magnetic accelerator stage I have not made it.
U're a real rocket scientist, for sure!
Much more complex than it has to be. Relies too much on wood working skills and specialty tools. Plus this would be difficult to repair when a fins breaks. I will stick to three centering rings with fin tabs that glue to the motor tube.
This is actually a pretty old video and I have changed my fin installation since then. Newer system is similar in design but simpler. I don't use the motor tube design though. Reason I don't do that is because then I would have to find cardboard tubes that fit all my motor designs perfectly.
This was really great...😍
Don't use powdered sugar, it isn't pure sugar, there's anti caking substance in it.
I realize there's a small amount of corn starch in there but it's typically around 3 to 5 percent. No really enough to worry about and saves me the time of grinding sugar into a fine powder. I have a future project coming up though where I don't want any impurities and then I will be grinding my own powdered sugar.
Damn that just blew up. Maybe cause it was enclosed? I am gonna try making a sugar rocket but a smaller scale. I’ll follow all safety rules you implied
Be sure to watch the follow up video... That one didn't explode... ua-cam.com/video/NBFxIZ-WiYs/v-deo.html
Also have a look at this one... It's a lot smaller and we have launched it many times... ua-cam.com/video/WrvOPYNQv_g/v-deo.html
nice change in motor keep them coming.
Nice motor. Do you have enough sugar to get home from Alpha Centauri? How’s the weather over there?
Liked the background I take it. I have a few of those from the same maker... They are really well done. Link is in the description for anyone who wants it.
Gloves and power tools can be a dangerous combination, if the drill/blade catches the material it can pull your hand into the mechanism. Cheers
Therein lies the problem... If I make a video without using safety equipment, people complain that I wasn't showing others how to do something safely... If I use safety equipment people say I should not have used it. It's really a lose-lose scenario. I suppose the overall lesson here is DON'T PUT YOUR HAND NEAR THE DRILL BIT - GLOVE OR NO GLOVE. I appreciate your concern though.
@@rotaryrocketry I'm sure you're good at assessing your own risk mate, just throwing it out there for viewers to consider. No shade and thanks for the vids
You are right but also can be dangerous without gloves. Carpenter for more than decade and i have caught my finger in drill bc i was wearing gloves, but then when i didnt wear gloves i stuck the drill bit in my hand when then boom lift i was on shifted and destabilized my force on drill causing bit to take sharp turn into my hand that wss holding wood in position.
@@julybliss4440 Sounds pretty severe, I wonder if gloves would have even helped you there. Hope you didn't suffer permanent damage :O
@@jeremiahbullfrog9288 certain gloves I wear have made stabbing yourself with driver bit less deep, still hurts though. No not any glove will stop the average force you use for some of the fasteners. Yeah I healed. Just bleed pretty bad and deep infection from oils on screw. Any more the Only gloves I will use with drilling are these tight Kevlar coated(similar to nitrile or rubber coated) called "ninjas", they tend to slip instead of catching on bits if they make contact. They make different colors ones for different purposes or job task. But heck even the time I was wearing looser gloves and caught in bit, it about dislocated my finger, hurt like hell and jammed knuckles and finger joints. Journeyman was yelling at me that he has seen it snap the bones in fingers when getting caught. Power tools are dangerous no matter what, but like you say it's important to not be careless and dont use loose, holey, or frayed gloves.
19/64.. Why not 3/8 nothing about his seems exact.
The nozzle size is extremely important. Reduce the size and the motor is likely to explode. Increase the size and you reduce the thrust. We don't just pick these numbers randomly, we experiment to find what works. Nozzles are measured in 64ths of an inch, so 3/8 would be a #24 nozzle. That's 5 sizes bigger and would greatly reduce the thrust, possibly to the point where the motor would not even be able to lift a rocket.
Many common drill bit sets have 1/4, 5/16. and 3/8" bits. There is not a lot of difference between the 5/16 (=20/64) and 19/64" bit you used. That's just a tiny bit larger and would be a small percentage of thrust less but a bit longer burn time.
True, 5/16 would be a safe alternative. However... As you know... If One is going to be building rocket motor nozzles that are measures in 64ths of an inch then One should have a good drill set with 64ths.
@@rotaryrocketry You could also say if one is going to be building rocket motor nozzles then one should be using a lathe. I was just pointing out that many of your viewers might not have the section of tools you have and bits that others do have that would work just as well. It's not hard to adjust the grain length or core diameter to get the pressure you want that works with the drill set they have.
True... When I used my lathe in some videos a while back, I got slammed a bit in the comments with statements like "You know most people don't have a lathe"
I make my rockets using kitty litter and PVC
I tried that kitty litter cap thing a few years ago and could not get it to work. I'm sure it was just that I didn't do it right.
@@rotaryrocketry Looks like you have better ways of doing it anyway. My rockets are a little smaller. The biggest I've done was 1 inch so far using kitty litter
I'm pretty sure when I was trying that, it was with 1" PVC also. I was trying to copy something I found on UA-cam... Of course for him it worked great... For me, it was an epic failure...lol
I've been wondering how you would refurbish these motors after use
Oh no... Single used motor... No refurbish.
Hi, Has anyone ever told you that you have a resemblance to George W Bush :)
No, but I think you just did.
FYI, Grainger has your 1-1/4 Sched 40 end caps at $0.77 ea and if you want to order online Zoro has them for $0.59 ea.. If you have a local electrical supply distributor and make friends with the head counterman. Over the course of the year they will throw out hundreds of feet of damaged PVC pipe each year that could end up in your hands... If you are interested in higher pressure lighter weight pipe, when you are down at the supply house see if they stock fiberglass RTRC (Reinforced Thermosetting Resin Conduit). I personally prefer Champion brand.. The stuff is available in 3 wall thickness.. The lightest (SW) is half the weight of PVC and is significantly stronger and stiffer in every direction while being significantly more heat resistant than PVC.
I know they can be purchased cheaper but because I only buy a few at a time, I get them locally to avoid shipping costs. I will look into that RTRC... Sounds interesting, thanks.
The military has been using fiberglass tubes in weapons for a long time. The tubes MLRS fire out of are fiberglass. LAWs and AT-4s too. The Carl Gustav recoilless has a fiberglass tube too. It's impressive what fiberglass can take.
"that nineteen sixty-fourths of an inch drillbit" Geeze who uses a system like that.
hmmm... Only everyone who makes rocket motors in the USA. Nozzles are measured in 64ths of an inch so this is a #19 nozzle.
Lol if 64ths get ya wait till you find out there are number, letter, fraction, metric and SAE sizings.
@@rotaryrocketrypppp❤❤❤
Unless you are using a machine shop grade mill to drill it, I's gonna be 3/8..
Blame the king of england
Years ago we made our PVC motors like that. We formed the convergent by making the coring rod tapered to form the convergent. We also added an extra hole or two in the bulkhead end for additional strength so that in the event of overpressuring the nozzle would blow out instead of the bulkhead. If faster startup is desired, you can roughen up the core surface so the motor comes up to pressure quicker. We also did the top of the motor differently. We would add a solid section of propellant on top of the cored section, it would provide tracking smoke/delay and adding a small hole in the top epoxy or cement would create a passageway to make the motor ejection. You neglect to say building the motor with end caps not only makes those motors more expensive but also adds weight to the motor end that may require ballast weight for stability that further increasing the weight and reducing the performance of the rocket/motor. Also, adding those end caps would require a larger diameter rocket airframe. Now for safety, the propellant should be made outdoors and the coil cooktop and pot is second most hazardous method for making sugar propellant only to cooking it on an open flame burner.
So it turns out that this new design is nearly 30 grams lighter than the end cap design. Both designs fit nicely into a 3" diameter rocket that I mentioned was the style we use for this motor. But rocket design and stability are a topic for another video.
So much more simplified, I think you confused this video with some other more complicated video that was marked illogical. It might be simple but not easy, and even if it's easy it is in no way simple.
Well, the title is actually phrased as a question... And I did make it clear at the end that this new new design was actually more difficult to build.
@@rotaryrocketry For a one-off build, the extra effort is pretty significant - but if I was batch-building a dozen of them - I think it's unimportant.
Very true. It was a lot more work in the end for basically the same results. However, I found the experiment very interesting and I'm hoping to integrate this new anchoring cement nozzle and bulkhead technique into a much more powerful motor in the near future.
@@rotaryrocketry I do appreciate the technique of softening the pvc, I'n going to incorporate that into my design. Looking forward to your next video.
Wrap the case with carbon fiber 🙃
Some comments as I watched. I generally like your videos but right from the start you are holding the completed motor that has the igniter built into it. It would be less work and safer if you left the IGNITER out of the motor build. Insert the igniter through the nozzle and up into the motor at the test stand or launch pad...imagine driving around with sticks of dynamite with the blasting caps installed. And the ematch you are using for the igniter is a low current/voltage device, doesn't take much to set them off. An experienced 'Level-3 certified' flyer friend of mine once accidentally set off his ematch igniters. Fortunately, they WERE NOT installed in his motor and I've seen this happen a few other times during my 65 years of doing rocketry. Secondly, you are preparing the propellant in what looks like your garage. The two most hazardous times for making 'sugar' motors are during the melting and later when igniting at the test stand/launch pad (explosion risk as with any rocket motor). And as mentioned above with this design, is during transport with the ends sealed and igniter installed; you mention you thought the motor would fail and yet you drive around with what could be considered a 'bomb'. I realize you are attempting to follow what Dan did years ago but if you want to really do motor testing, you will test the motors in flight orientation...nozzle down. This way the slag formed by the burning propellant is blown out of the nozzle. People test 'sugar' and other solid propellant motors nozzle up because it's easy to do it that way. Smooth mandrels are always easier to remove. Sometimes people have also told me they sometimes come out easy and other times difficult. I've occasionally experienced that myself with some of my mandrels. That could be attributed to having an ever-so-slight taper, pulling one direction will be easy, and the other direction is sometimes next to impossible and I once had a slightly hourglass-shaped mandrel that was always hard to remove either direction. At 16:45 when you add the dry ingredients, the spaces between each of those tiny particles are air and this process incorporates tiny air pockets into the propellant lowering its density and increasing the burn rate. Lots of stirring can add larger 'bubbles' that also lowers the density. Heating the mix hotter lowers the viscosity allowing these larger bubbles to escape, allows easier pouring, but also drives off more water from the corn syrup (24% water at the beginning) and also causes the melted mix to increase it's volume when hot but will contract back as it cools down sometimes pulling away from the liner/casting tube/motor case depending on construction design. Most 'sugar' type propellants will be flexible soon after it's melted and will harden as time goes by, the amount of hardening depends on the type of 'sugar' and processing used. When to pull the mandrel is often time crucial... too soon and you can tear the propellant and too late can make it difficult. You now have a 50% success with this particular motor. We had 100% success with our first two 12" diameter sugar motors but blew the nozzle out of our third one. ua-cam.com/video/eeOVhQKnTfg/v-deo.html I've had better success with my 6" motors (100%) but only 92% with my hundred or so 4" sugar motors and less than 50% with my 8" motors. Just when you think you are on a roll, bam. Wishing you success in your future motors.
All great stuff... As usual :) I will note that for this particular ignition design, you must have the ignitor pre-installed. The ignitor ignites a small amount of powdered fuel built into the top of the motor that blows down the core to assist with fast ignition. So the ignitor needs to be built-in. You are correct that I make the fuel in the garage. I realize that nothing is fool proof but the wok system is very safe. The heating element is in a protected space at the bottom and you would have to have some kind of catastrophic mess to get any fuel into that area. I do realize the success rate is only 50% but I was tickled pink to actually have it not explode. I'll definitely be doing more testing before putting it into a fancy rocket. Next test will probably be cooking to an even lower temperature to reduce the burn rate. My motor appeared to have a shorter burn time than Dan's but I'm not entirely sure why... Which actually makes it amazing that it didn't explode.
@@rotaryrocketry I've done 'igniter lighting powder for fast ignition' using 1/8" long dowel up the nozzle and through the core for launching. If doing nozzle-up static testing it is simple to simply lower the igniter powder package (powdered sugar propellant, or black powder, or copper thermite, etc) down the nozzle without the dowel and through the core to the bottom, gravity is a wonderful thing for that. As you say, "nothing is fool proof". It's not just getting something in that space beneath the woke. Nearly all of my propellant melting is done under a cover. I don't know if you've experienced ignition of melted propellant, it makes a large fast fireball with flaming splatter, something not nice to be standing near. You may have confidence in what you are doing but you have to realize many young people watching your videos don't have that experience. What is your Kn? If you want a slower burn rate you can simply open up the nozzle throat. I have three motor cases that use the same steel nozzle. A single grain is a low-pressure long-burn J-impulse. Two grains is a higher pressure mid-burn rate K-impulse and the 'long case' is a high-pressure fast-burning three-grain 50% L-impulse motor. So the shorter burn time than Dan's doesn't mean it should have exploded...it depends on how much of a margin of safety Dan's motors had. I've never had one of my two-grain K-impulse motors explode because the Kn and resulting pressure were relatively 'low'. I've also made motors that were within 10% of the case bursting pressure and had several failures.
I have no Kn or thrust data since I'm simply duplicating Dan's work at this point. I've been hesitant to use tools like Richard Nakka's SRM spreadsheet for calculating Kn. I know it's a good tool but because I've seen varying burn rates based solely on cooking temperature, I feel that tools that attempt to calculate Kn just will not be accurate because they do not account for this varying burn rate. I know I could simply increase the nozzle to reduce Kn, reduce burn rate and therefore increase burn time BUT... Again, since I'm trying to remain as true as possible to Dan's work, I really don't want to adjust the nozzle... yet...