- 19
- 91 681
Strittmatter Iron Works
United States
Приєднався 8 гру 2016
Machining the Connecting Rod for 11.7cc Two Stroke Engine
Making the connecting rod for my 11.7cc two stroke engine. Its machined from 6061 aluminum. Crankshaft journal and wrist pin are both .250" inch.
Переглядів: 2 573
Відео
Machining a Two Stroke Engine Cylinder
Переглядів 4,3 тис.Рік тому
This is the heavy version of the 2 stroke engine cylinder. To shed some weight, aluminum cooling fins will be used when the engine is ready for the rc airplane.
Machining the Crankshaft for 11.7cc Two Stroke Engine
Переглядів 4,2 тис.Рік тому
This crankshaft is more of a version 1 prototype. I really needed this to be able to move forward on the other internal parts. Its made from three pieces and welded together. I did this to save not only time but also money on materials. Being that this is my first two stroke engine design I cant see wasting a chunk of 4140 on a one piece crankshaft. Once it runs and the balance is figured out t...
Machining Two Stroke Engine Crankcase Casting
Переглядів 6 тис.Рік тому
Machining the lower half of the 2 stroke crankcase. Im pretty sure this casting is usable as no major casting flaws were found up to this point. Going forward I now have some options when it comes to work holding.
Aluminum Sand Casting Two Stroke Engine Block
Переглядів 10 тис.Рік тому
With the pattern and core box complete, its time to cast the Two Stroke engine block.
Building Sand Core Box For a Two Stroke Engine Block
Переглядів 3,8 тис.Рік тому
Before I can cast the 2 Stroke engine block it needs a sand core. I could have 3D Printed the core box but chose the the more long, drawn out hands on approach. In this video I'll show you how I made a plaster sand core box.
Two Stroke Engine Sand Casting Pattern
Переглядів 3,3 тис.Рік тому
Making a wood pattern to cast an aluminum crankcase for a 11.7cc two stroke engine. This will be a multiple video engine build series. The plan is to develop enough power to swing an 11 inch propeller so I can test this engine in a radio controlled airplane with a wing span of approximately 60 inches.
Turbo Timber Evolution Cast Aluminum Propeller. Machining & Test Flight
Переглядів 579Рік тому
Prop is complete! After a bit of machining on the lathe and balancing it was time to head to the field for a test flight. The test plane is a Turbo Timer Evolution running a 4S battery. The prop is light enough that no added tail weight was needed. The propeller has a much better sound slicing through the air than the stock composite.
Casting an Aluminum RC Airplane Propeller
Переглядів 707Рік тому
Link to the machining and test flight: ua-cam.com/video/nCB0qTMr9Wg/v-deo.html Thought Id try to sand cast a prop for a radio controlled airplane. I started this about a year ago and now its time to finish it. Had issues with the blades cooling and not completing. What I did to fix this is I torched the mold to heat the sand just before I closed and poured the aluminum. This worked great! Hopef...
Aluminum Casting Selector Switch Lever
Переглядів 2,4 тис.Рік тому
This is a cast aluminum switch for a 1960's powermatic drill press. One switch was missing when I acquired it about 10 years ago. Thankfully I had one to use as a pattern and I should have done this long ago. Now I have my small vise grip pliers back that were filling in for the switch lever.
Making a One Piece Casting Flask.
Переглядів 1,9 тис.Рік тому
The cast aluminum flask pattern created from the 3D printed pattern in the last video is getting some finish work done before its used to create the first cope and drag. After a fair amount of grinding it releases from the sand very nice with no, or at least very minimal crumbling of sand at any of the edges. I used bolts for alignment pins that I modified on the lathe. This seemed to work good...
Casting Flask Pattern From a 3D Print
Переглядів 5102 роки тому
Turn a some what weak 3D printed pattern into a stronger version by creating an aluminum casting of the printed part. 3D printed patterns are great but sometimes they don't hold up well. Like in this case, there's a lot of deep side wall area for the sand to grab the pattern. It would be a struggle trying to make 8 to 12 pieces. Id like to make 4 to 6 sets of this size flask. Not only would the...
Aluminum Sand Casting A Pierce Arrow Speedometer Housing Using 3D Printed Pattern
Переглядів 1,8 тис.2 роки тому
Using a 3D printed pattern Im able to sand cast Pierce Arrow speedometer/clock housings. The core box is also 3d printed. I smoothed the printed pattern by priming and sanding. Areas that needed some fine tuning I used auto body filler. The core sand is regular green sand and worked very well in this application.
Aluminum Sand Casting - Air Sign From Pattern and Molten Aluminum To Painted Finished Product
Переглядів 3,3 тис.3 роки тому
The video is a very short version of making this sign. A lot is left out. The face gets sand blasted for better paint adhesion. I do a rough tape job on the whole sign to prevent over spray on the roughly finished sides. I paint the black first, tape off and then spray the red. The paint I use is basically automotive base coat but with interior binder. The kind of paint for older car interior. ...
Aluminum Sand Casting Using 3D Printed Pattern
Переглядів 26 тис.3 роки тому
This small Aluminum casting is from a PLA 3D printed pattern straight off the printer. All draft angles are 6 degrees. I was looking for a slightly rough background behind the letters without 3D print lines transferring from the sand to the casting. I think this is going work.
Aluminum Sand Casting a new door hinge
Переглядів 1,9 тис.3 роки тому
Aluminum Sand Casting a new door hinge
Spindle mount for Makita Router RT0701C. CNC Benchtop Gantry Router.
Переглядів 9 тис.4 роки тому
Spindle mount for Makita Router RT0701C. CNC Benchtop Gantry Router.
Four stroke 10cc OHV single cylinder engine. First run!
Переглядів 5 тис.4 роки тому
Four stroke 10cc OHV single cylinder engine. First run!
Awesome, thankyou
Cool
It is not the skill of an acomplished machinist that is to be envied in You, but the confidence that goes with all that knowledge, indeed the almost outlandish nerve to just create a truly scratch built model engine - such a difficult task even with plans because the tight tolerances.
Thank you 👍
Great Planning - Nice Holding Fixture . Two Thumbs Up -- Jim
Thanks Jim! 👍
Quality 5÷10
Bad quality!!!!!
Beautiful engine
Thank you! It was my first 4 stroke.
Very interesting. Nice work sir. I really need to try my hand at casting
If you don't have a furnace to melt aluminum, small propane setups are cheap and green sand is cheap & simple to make. Practice on simple flat parts first.
Very nice work sir. You made it look easy. It did turn out very nice
perfect
You may well find 6061-T6 too weak for a conrod. I machine my model aero engine's conrods usually from high tensile 2024-T3 and for highly stressed conrods 7075-T6. However the 2024-T3 has a higher fatigue life thatn that of 7075-T6. Bit safer to do the rotary milling by making a mandrel to clamp the conrod and rotary milling in a rotary table set with its axis vertical. Use a paper feeler to judge when you are getting close to blending in with the shank's milled surfaces. Wrist pins from AO drill rod blank (in the USA) and silver steel in the UK/Australia/NZ hardened and tempered to dark straw and finely finished to size. Really good idea to machine the ends of the wrist pins to a radius first at just less than that of the bore. Wire circlips are an even better solution. Subscribed.
Thank you! I have more 6061 than 2024. I can't see wasting my limited materials on this particular engine. My approach is, let's get it to run first! I have some 2618 for pistons but will probably use 6061. It will be interesting to see how the subpar alloys hold up. For the wrist pins in a few past engines I pressed bronze buttons on each end. I agree wire circlips would be ideal.
6061 is not strong enough for a conrod, you need to use 2024 or 7075. It also it needs to have a bronze bush, and a hole drilled at the big end for oiling. The big end should have .002"-.003" clearance to allow for proper lubrication of the big end.
Thanks. This isn't going to be a very high performance engine. Cross scavenge with piston baffle rather than schnuerle porting.
@@strittmatterironworks You may get away with 6061, but I'd still use 2024 in a sport engine half that size, especially if you're not going to bush the bottom end as 2024 is a better journal bearing against steel than 6061. The comments about big end clearance and oil holes still apply though regardless of the material you choose. The only exception would be if there was an oil hole in the crankpin, then you wouldn't need one in the rod.
nice work. thanks for sharing👍
Merci !!!
Nice job. Regards, Preso
Nice 👍
Quality engine work is hard to find these days. Well, not any more. What size engine is this going in?
It's 11.7cc. Plans are to put it in an rc plane. Spark ignition but might make a glow plug nitro version as well.
As an avid rc plane builder/enthusiast just this comment alone made me hit the subscribe button.
Thanks! With this engine in its current configuration I definitely don't need to worry about a tail heavy plane. Its quite the chunker!
Fixturing is the key for those fiddly parts. Turned out nice. Look forward to the next vid.
Thank you! Hopefully I can get the next video out in a month rather than a year.
Really nice work. Looks good 👍
Thank you!
Whats the sand core for? You just dump a cylinder roll if sand inside your cast??
Its for making hollow sections rather than a solid part. Less machining and less chance of shrinkage as aluminum solidifies.
@@strittmatterironworks thanks May be obvious, but then there is a sand core inside the part? You don't end up with thin edge sections?
The core is removed usually through the core prints. The prints are the areas where the core is supported. As far a thin sections, I determine how thick or thin all areas are during the designing and making of the pattern and core box. Sometimes some modifications need to be made. Its not always perfect the first go around.
@@strittmatterironworks I am a CAD designer, technical engineer grad. I understand , so there is a space for the sand to exit the enclosed casting? EDIT I see, the casting is hollow through the centre lines. My mistake. Thanks for the video. Trying to learn about DFMA as much as possible Looking to get my own 3d print and cast
6666
Bravo........baby powder aprinckled on sand mold .......release agent ..........Vaseline for plaster release .......cheers
la madera de eucaliptus ,alamo o arce se prestan para estos trabajos de molderia .Excelente trabajo amigo ,felicitaciones
¡Gracias! Acabo de traducir tu mensaje
I am curious if you have a finished engine , yet . I would love to hear it run and see it fly . 😊
Unfortunately not yet. 😔 I'll be machining the connecting rod and piston soon so there will be a video or two in July.
Stoked to see the next installment in this series, I can't wait to hear it once it is completed. It might be too much of an intrusive question, but what would you say the cost of entry into this level of casting would be? Machining is a given, and if you have the right tools it's "free" but roughly how much would you say you put into the casting materials and metal?
I'm asking because I think it would be really cool to do a larger 4 stroke engine, but I imagine the cost of materials alone is astronomical, especially in the US, to the point where it "wouldn't be worth it"
The biggest cost, even on small scale is a sand muller. I've seen small furnaces for around 200$ A muller is going to expensive or make your own. Small used mullers are not easy to find either. Once you need a bigger furnace, probably make your own. Those don't come cheap for bigger commercial ones.
Please post the next video!!!
I will soon hopefully.
Great video. I am trying to learn enough to make the Boll Aero 18 engine. I see at time 2:17 you are drilling and reaming the hole for the crankshaft. I saw a similar workflow recommended for the ML Midge but I was worried the drill would wander and the reamer would just follow. Can you let me know if you had success just drilling and reaming? I was thinking about making a D-bit to drill/ream the crankshaft hole for my work, but Id like to not over complicate things.
If you dont have one yet, get yourself a spot drill and start your hole with that. Its a short, very stout drill with no flutes and the correct start angle so your drill bit doesn't wander at the start of your hole. Do not spot past or deeper the angled tip! You should not have a problem with drill/ream procedure. Since you are a bit unsure, get some scrap and practice the whole procedure so you can feel confidant that your not going to scrap your lil Aero Engine. Good Luck!
Great project, I hope to see the rest of it
Thank you! I plan on finishing it. Just been working on some other stuff is all.
Great to hear! @@strittmatterironworks
Superb
Thank you!
LOL, you already have a mill thats 100x better in every way than that CNC is going to be... so what's the point of using a better tool to build a worse tool?
Its just a project to screw around with from time to time.
How to make these sand? Tell me recipe
I use fine white silica sand and about 6 percent bentonite clay. Mix well dry then slowly add water. It can be reused many times.
Very interessting. Are you Swiss (Strittmatter)?
German. My branch of the the Strittmatters came to the usa around the 1870's.
Ever consider selling these?
I list these and some other cast signs on ebay occasionally.
Whats your seller name?
S.Iron_works
Looks good, should be a nice engine. What airplane are you planning on putting it in?
I have a few top wing trainers that I saved from going to the dumpster. They need a few repairs and new covering. One of these planes should work good since this engine will be somewhat low power.
I made some wood core boxes, then after using them a couple of times, stuck the halves in the sand and cast them in aluminum. Works out well when cooking the core mix to dry it.
Great idea! I'll have to remember that if I make cores that need baking.
What kind of binder did you use for the core?
It's my regular greensand mix. Seemed to work good and out of 5 castings none of them failed.
Nice work, pattern making is a real art.
Part Two Machining & Test Flight of the Prop: ua-cam.com/video/nCB0qTMr9Wg/v-deo.html
Often easier to make a thin plain steel liner and aluminium cylinder rather than trying to cut nice fins in steel.
Why not drill and tap first?
This is just the order I chose to do it.
Ótimos vídeos ❤❤❤
Pěkná práce
Does welding the parts together cause any alignment distortions, twist?
Where its at currently everything that matters was machined after welding. The rod journal could be an issue after I weld the back side. I welded a five piece 4 stroke crank with good luck so maybe that lucky streak will continue. I could also use silver solder.
Really neat! I’ll be following this
Thanks!! The goal is to put it in an RC Airplane if i can get enough power out of it.
Coming along nicely. Cheers, Preso.
Thanks Mark! I just noticed you have a few videos up of the drill sharpener. I need to check that out.
Hello good video . Why your Sand IS black ,i want to know the composition of your Sand ? How many per cent of clay and how many per cent of Sand?
The sand has darkened over time from the burned sand against the casting. My mix it approximately 6 to 7 percent bentonite clay. The rest is just fine white silica sand. All measures are by dry weight
@@strittmatterironworks thank You very much for these clarifications !
отливка целесообразна при массовом производстве, для производства единичной копии проще выфрезеровать из единого куска
It worked out in the end! Puddles on the floor are never a good thing.
It was getting late and I wasn't paying attention. The pins bound up on one side and the cope was about eighth inch from setting on the drag.
May be obvious, but then there is a sand core inside the part? You don't end up with thin edge sections?
Clamp your flasks together
It's aluminum there is no need to. I does not push the cope up like copper or bronzes will.