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Tekpak Automation Ltd
Приєднався 15 сер 2013
Tekpak Automation can fulfil every secondary and tertiary packaging requirement for various pharmaceutical, biomedical, medical device, cosmeceutical, confectionery, bakery, and packaged products within the life sciences and food industries. Focused on the design, development, and manufacture of end-of-line packaging systems for manufacturers of retail packaged goods and pharmaceuticals.
With core expertise in high-speed robotic pick and place applications for flexible or difficult-to-handle products, Tekpak provides wash-down and cleanroom-ready machines within a compact footprint. The modular packaging systems can handle multiple products from several infeed conveyors and load them into variable secondary package configurations. Through analysing the client’s requirements in detail, identifying the risks, and developing the best technical solution for the application, machines are produced in short lead times to reduce the time to market.
With core expertise in high-speed robotic pick and place applications for flexible or difficult-to-handle products, Tekpak provides wash-down and cleanroom-ready machines within a compact footprint. The modular packaging systems can handle multiple products from several infeed conveyors and load them into variable secondary package configurations. Through analysing the client’s requirements in detail, identifying the risks, and developing the best technical solution for the application, machines are produced in short lead times to reduce the time to market.
Chocolate Packaging Line
Enhancing Operational Efficiency in Luxury Chocolate Packaging with Tekpak Automation!
We are thrilled to share our latest success story with a premier Irish luxury chocolatier. For over 15 years, we have partnered with this esteemed chocolatier, renowned for their high-quality, handmade chocolates. Their expansion from local stores to an international presence speaks volumes of their dedication to traditional recipes and premium ingredients.
The client faced significant inefficiencies with their manual packaging process:
• Labour-intensive
• Production bottlenecks
• Lack of scalability
Tekpak designed a fully automated packaging line tailored to their needs.
Key components include:
• 12x Product Loading Conveyors
• 3x Robotic Pick-and-Place Cells
• Twin-Lane Tray De-Nester
• Tray Stacking Unit
• Carton Erector, Loader, & Closer
• Carton Overwrapper
• Labelling & Pack & Station
Technical Highlights:
• Advanced Vision Systems for precise pick & place operations
• Flexible End-Effectors to accommodate various chocolate types
• 3 Stainless Steel Delta 3 Robots for high-speed repeatable pick and place applications
This state-of-the-art system handles up to hundreds of chocolates per minute, significantly boosting productivity while maintaining the highest hygiene standards. Our solution has transformed the client’s packaging process, ensuring each chocolate reaches consumers in perfect condition.
Contact us today to learn how Tekpak Automation is driving efficiency and quality in the chocolate industry!
Tel: +353 (0) 53 916 3033 | +44 (0) 113 350 5694
E-mail: info@tekpak.ie
Web: www.tekpakautomation.com
#Automation #EngineeringInnovation #ChocolatePackaging #TekpakAutomation #Efficiency #Quality
We are thrilled to share our latest success story with a premier Irish luxury chocolatier. For over 15 years, we have partnered with this esteemed chocolatier, renowned for their high-quality, handmade chocolates. Their expansion from local stores to an international presence speaks volumes of their dedication to traditional recipes and premium ingredients.
The client faced significant inefficiencies with their manual packaging process:
• Labour-intensive
• Production bottlenecks
• Lack of scalability
Tekpak designed a fully automated packaging line tailored to their needs.
Key components include:
• 12x Product Loading Conveyors
• 3x Robotic Pick-and-Place Cells
• Twin-Lane Tray De-Nester
• Tray Stacking Unit
• Carton Erector, Loader, & Closer
• Carton Overwrapper
• Labelling & Pack & Station
Technical Highlights:
• Advanced Vision Systems for precise pick & place operations
• Flexible End-Effectors to accommodate various chocolate types
• 3 Stainless Steel Delta 3 Robots for high-speed repeatable pick and place applications
This state-of-the-art system handles up to hundreds of chocolates per minute, significantly boosting productivity while maintaining the highest hygiene standards. Our solution has transformed the client’s packaging process, ensuring each chocolate reaches consumers in perfect condition.
Contact us today to learn how Tekpak Automation is driving efficiency and quality in the chocolate industry!
Tel: +353 (0) 53 916 3033 | +44 (0) 113 350 5694
E-mail: info@tekpak.ie
Web: www.tekpakautomation.com
#Automation #EngineeringInnovation #ChocolatePackaging #TekpakAutomation #Efficiency #Quality
Переглядів: 407
Відео
Case Packing Flexible Pouches: Tekpak's Wrap Around Case Packers
Переглядів 1,4 тис.9 місяців тому
Introduction: Flexible pouches have become indispensable in industries like food, personal care, and industrial applications. Offering space-saving solutions, cost efficiency, and product integrity, they are pivotal across various sectors. Problem Statement: Case packing flexible pouches presents a challenge due to their diverse sizes, shapes, and materials. Achieving optimal space utilisation,...
Fully-automated Packaging Line Loading Tubes into Cartons
Переглядів 30 тис.Рік тому
An automated packaging line loading tubes into cartons. This system was designed to increase throughput, reduce production costs, and remove the bottle neck from their manufacturing operation. The packaging system includes: 1. Crash lock carton erector 2. High-speed robotic pick & place cell 3. Hot-melt glue carton closer With integrated IP cameras and remote connectivity for a complete after-s...
Fully Automated Cartoning of Flow Packs
Переглядів 2,8 тис.Рік тому
A fully automated end-of-line solution loading flow wrapped multi-pack tubes into cartons. The complete system is capable of handling multiple product formats. The first is tubes loaded into display cartons and the second is flow wrapped multi-pack tubes loaded into display cartons. The packaging system includes: 1. Crash lock carton erector 2. High-speed robotic pick & place cell 3. Hot-melt g...
Semi-automated Packaging Line Designed For Loading Flow Wrapped Capsules Into Carton Tubes
Переглядів 588Рік тому
The first phase of a recently completed semi-automated packaging line designed for loading flow wrapped capsules into carton tubes. The system includes: 1. Tube Depalletiser 2. Manual Tube Loading and Closing Station 3. Batch Data Printer 4. Metal Detector with Integrated Reject Device 5. Tamper Evident Labeller The second phase of the project includes an automated tube depalletiser, robotic pi...
Frozen Pizza Bases - Refeeding from Stacks and Phasing to Topping Line Conveyors
Переглядів 1,6 тис.Рік тому
A phasing and dispensing system for frozen pizza bases. The purpose of the machine is to fill empty pitches to improve line efficiency, reduce operator intervention and increase line throughput. The System Includes: 1. Accufeed Product Phasing Unit 2. Twin Head Pick & Place Product Dispenser 3. Integrated Reject Device 4. Zoned Stack Transfer System Stainless steel construction, full washdown d...
Blister Receiving, De-Curling, Nesting & Collating System With Cross Transfer To Pillow Machine
Переглядів 1,9 тис.Рік тому
A high-speed blister receiving system for nesting and collating stacks of blisters for transfer to a flow wrapper. The system is designed to receive 2 lanes of blisters. The purpose of the equipment is to collate and form stacks of x3 or x5 and nested formats of x6 or x10 and deliver good stacks/nests to the downstream flow wrapper machine. The system includes: • Blister Receiving and Transport...
Cartoner Loading Robot
Переглядів 1,4 тис.Рік тому
The cartoner loading robot receives flow packs from a flow wrapper and loads them into the infeed conveyor of a cartoner. The system is designed to handle 4x flow pack sizes. The robot has a multi-pick vacuum gripper capable of picking 3x flow packs at a time and placing them into the moving infeed conveyor of the cartoner. The robot receives a digital signal from the cartoner to indicate the r...
Flow Packs Stacked into Multipack Flow Wrapper Infeed - High-Speed 3-Axis Delta Robotics
Переглядів 2,3 тис.Рік тому
A robotic pick and place system for handling a fixed size primary wrapped pillow bag is stacked into the infeed conveyor of a multipack flow wrapper. Bags are delivered from an Ilapak primary Bagger, narrow edge leading, fin-side up and oriented to within /- 10 degrees. The requirement is for loading 4 formats into multipacks. The machine is capable of handling gaps in product flow and sp...
Quad Delta Robot Cell With Vision Inspection System
Переглядів 807Рік тому
An exciting project in the early stages of testing for a fully automated vision inspection line with 4x high-speed pick and place delta robots. The system receives a high volume of small circular products for counting, feeding into carton board sleeves, and sealing the cartons with hot melt glue. The incoming patches are presented under a camera-based vision system to verify the position of the...
Rotary Leaflet Feeder
Переглядів 12 тис.Рік тому
A fully automated leaflet dispensing system integrated with an existing Continuous Motion High-Speed Cartoner. The synchronisation system ensures leaflets are dispensed in phase with the cartoner. The system includes: · Servo Controlled Twin Vacuum Head Rotary Leaflet Feeder · Vacuum Gripper with Maintenance Free Venturi System · Horizontal Leaflet Magazine · Servo Controlled Flighted Leaflet C...
Automated Leaflet Inserter
Переглядів 453Рік тому
An automated system with vertical leaflet magazine and pneumatic release for inserting pre-folded and tabbed booklets/leaflets direct into cartons. Included are camera-based vision inspection systems for verification of carton contents, carton pharmacode, leaflet pharmacode, leaflet presence and printed batch data. Reject devices, reject bins, and reject verification whereby the system stops af...
MDI Canister Loading Pick And Place Robot
Переглядів 302Рік тому
A Robotic Pick and Place system to automatically load empty MDI Canisters into a jig. Designed to increase throughput, reduce downtime through robust engineering and improve the overall safety of the operators. A Robotic Pick and Place system utilised in the pharmaceutical industry to automatically load empty Metered Dose Inhaler (MDI) Canisters into a jig for downstream processing. MDIs are in...
Vision Guided High-Speed Robotic Pick And Place Cell For Chocolate Packing Line
Переглядів 2,4 тис.Рік тому
A High-Speed Robotic Pick and Place Cell using vision guidance to pick randomly placed chocolates from a conveyor and place them into the cavities of a moving tray. The system is capable of handling various types of chocolates in multiple tray formats. Operation Description: An operator manually removes the chocolates from the upstream machinery, and visually inspects the chocolates before manu...
Triple Robot Cell Refeed System Handling Frozen Pizza Bases For Topping Line
Переглядів 450Рік тому
An automated Triple Robot Refeed System to pick frozen pizza bases from stacks and place them into empty pitches of the client’s triple-lane flighted conveyor for downstream processing. The multi-format system is designed to safely increase line throughput by improving line efficiency and reducing touch labour. Operation Description: The operator manually places stacks of frozen pizza bases acr...
Robotic Process Automation - Tablet Counting, Tub Filling and Closing
Переглядів 4573 роки тому
Robotic Process Automation - Tablet Counting, Tub Filling and Closing
Automated System For Product Counting And Loading Into Tubs
Переглядів 963 роки тому
Automated System For Product Counting And Loading Into Tubs
Tekpak Robotic Blister Packaging Line
Переглядів 1,8 тис.4 роки тому
Tekpak Robotic Blister Packaging Line
Tekpak Robot Loading From Flow Wrapper to Cartoner
Переглядів 3994 роки тому
Tekpak Robot Loading From Flow Wrapper to Cartoner
Who called these base I made millions f these they were called crust not base
Perfect 👌👌👌
Thank you.
Thanks for sharing !
Thank you for your comment.
GREAT JOB
Thank you. It was an interesting project for us and surpassed the clients expectations.