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Slighted Engineering
United States
Приєднався 19 сер 2020
Possibly the most scientific and partially thought out car projects on UA-cam!
Follow me on Instagram for more content!
slighted_engineering
Follow me on Instagram for more content!
slighted_engineering
Rear Wing Carbon Fiber X Brace
After I build my Rear wing I realized that there was more side to side oscillation than I was hoping for. The side to side motion was caused by deflecting metal where I mounted the wing, not from weak mounts. So the solution is to stiffen things up and make the entire system more rigid. I used Carbon Fiber pultruded rods that are commonly used in drones. They are extremely light and incredibly stiff.
Chapters:
0:00 - 0:08 No X Brace
0:08 - 0:16 W/ X Brace
0:16 - 1:11 Intro
1:11 - 1:29 Epoxying Rods
1:29 - 2:10 Bracket Assemblies
2:10 - 2:24 Bracket Install
2:24 - 2:51 Carbon Rod Install
2:51 - 3:46 Overview
3:46 - 4:00 Outro
Chapters:
0:00 - 0:08 No X Brace
0:08 - 0:16 W/ X Brace
0:16 - 1:11 Intro
1:11 - 1:29 Epoxying Rods
1:29 - 2:10 Bracket Assemblies
2:10 - 2:24 Bracket Install
2:24 - 2:51 Carbon Rod Install
2:51 - 3:46 Overview
3:46 - 4:00 Outro
Переглядів: 16
Відео
How I Made a Carbon Fiber Rear Wing [DIY]
Переглядів 634Місяць тому
This is a start to finish guide on how I build my Carbon Fiber rear wing for the time attack corolla. It's far from perfect but is still a functional part. In the future I plan to make a better version using what I learned through this process. Hopefully you can learn from some of my mistakes if you plan to build one for yourself. Individual Videos Part 1: ua-cam.com/video/q28ZQ_DCbmo/v-deo.htm...
3D Printed Carbon Fiber Mold and Cores: Time attack rear wing Part 3
Переглядів 2,6 тис.Місяць тому
Part 3 of continuing on with the rear wing build for the time attack Corolla. I'm really happy with how these parts turned out. Both the mold and cores were printed out of PETG and the mold is still usable after demolding. Any questions just leave them in the comments My motto for any parts I make is an 80/20 rule. If I can make a part that has 80% of the performance of a purchase component for...
Carbon Fiber Time Attack Rear Wing Part 2: Layup and Infusion
Переглядів 3302 місяці тому
Like and Subscribe!!! Part 2 of the rear wing build and things almost went horribly wrong. I walk through how I set up my rear wing core to do resin infusion and laminate the carbon fiber onto the core. This step has a lot of prep, similar to all of composites work. I had some unexpected things pop up while I was in the final stages. Thankfully I managed to save it enough to be happy with conti...
Carbon Fiber Rear Wing for the Time Attack Corolla Part 1: Wing Core
Переглядів 1 тис.2 місяці тому
Like and Subscribe for more DIY friendly car and composite projects. The time has come to take the leap of faith that is composites and Carbon Fiber as a whole. This is the sort of project that can take months to plan and just as long to execute. There is always a chance that by the time you make it to the end that it's a failure and needs to be re done. Follow along and we'll all see if I mana...
DIY CNC Hot Wire Cutter!! All salvaged 3D Printer Parts!
Переглядів 1 тис.2 місяці тому
Like & Subscribe!!! It's not much but it helps me a lot! I was forced to build my own CNC hot wire cutter because I refuse to pay thousands of dollars for a carbon fiber rear wing for the Time Attack Corolla. Foam wing cores are not readily available for a motorsports application so I have to make my own. The cost of broken printers is drastically cheaper than buying new components. I could hav...
Vortec 4200 Trigger Settings ECU Master Black
Переглядів 48011 місяців тому
Vortec 4200 Trigger Settings ECU Master Black
Turbo Vortec 4200 First Start on ECU Master Black
Переглядів 3,5 тис.Рік тому
Turbo Vortec 4200 First Start on ECU Master Black
How to Build a Custom Driveshaft for your project!
Переглядів 987Рік тому
How to Build a Custom Driveshaft for your project!
Turbo Hood Dump Exhaust for less than $100
Переглядів 544Рік тому
Turbo Hood Dump Exhaust for less than $100
DIY Formula Style Steering Wheel for under $200!!!
Переглядів 279Рік тому
DIY Formula Style Steering Wheel for under $200!!!
Why do Racecars have 2 Brake Master Cylinders? Turbo Te72 Toyota Corolla
Переглядів 245Рік тому
Why do Racecars have 2 Brake Master Cylinders? Turbo Te72 Toyota Corolla
Custom Race Spec Steering Column from Scratch for Cheap!!!!! EASY Fabrication!!!
Переглядів 3 тис.Рік тому
Custom Race Spec Steering Column from Scratch for Cheap!!!!! EASY Fabrication!!!
DIY Bolt in Dash Bar for the Boosted 4200 Corolla!! My Full Fabrication Process!!
Переглядів 68Рік тому
DIY Bolt in Dash Bar for the Boosted 4200 Corolla!! My Full Fabrication Process!!
Turbo Vortec 4200 Corolla, Why I'm using an Auto Trans over a Manual
Переглядів 2,6 тис.Рік тому
Turbo Vortec 4200 Corolla, Why I'm using an Auto Trans over a Manual
Turbo 4200 Swapped Corolla! August update! Carbon Fiber, Fuel Lines, Plumbing, and more!
Переглядів 344Рік тому
Turbo 4200 Swapped Corolla! August update! Carbon Fiber, Fuel Lines, Plumbing, and more!
Time Attack Ameribarra Corolla! Massive Update!! DIY Intake Manifold, intercooler, Charge Piping!
Переглядів 430Рік тому
Time Attack Ameribarra Corolla! Massive Update!! DIY Intake Manifold, intercooler, Charge Piping!
Is This The BEST Budget Wastegate of 2023?
Переглядів 6 тис.Рік тому
Is This The BEST Budget Wastegate of 2023?
DIY Big Brake Kit In 5 Minutes!!! FOR CHEAP
Переглядів 18 тис.Рік тому
DIY Big Brake Kit In 5 Minutes!!! FOR CHEAP
Toyota Corolla Ford 8.8 IRS SWAP PART 2!!!
Переглядів 1,6 тис.Рік тому
Toyota Corolla Ford 8.8 IRS SWAP PART 2!!!
NASCAR parts for my Time Attack Corolla! MY BEST USED PART FIND TO DATE!!!
Переглядів 1232 роки тому
NASCAR parts for my Time Attack Corolla! MY BEST USED PART FIND TO DATE!!!
EASY DIY Fuel Cell Mount and Fuel Pump Hanger
Переглядів 7502 роки тому
EASY DIY Fuel Cell Mount and Fuel Pump Hanger
Solidworks Thread Tutorial: Custom ACME Threads in Less than 10 Minutes Start to Finish
Переглядів 3,5 тис.2 роки тому
Solidworks Thread Tutorial: Custom ACME Threads in Less than 10 Minutes Start to Finish
What Size Injectors do you need?!?! Spec'ing an Aftermarket Fuel System Start to Finish
Переглядів 532 роки тому
What Size Injectors do you need?!?! Spec'ing an Aftermarket Fuel System Start to Finish
FPR? Fuel Pump? Fuel Injectors? Aftermarket Fuel System Overview
Переглядів 532 роки тому
FPR? Fuel Pump? Fuel Injectors? Aftermarket Fuel System Overview
When life attacks and derails your Racecar
Переглядів 1632 роки тому
When life attacks and derails your Racecar
DIY Dry Sump Oil Pan From SCRATCH in 12 minutes!! Turbo Vortec 4200 Toyota Corolla Time Attack Build
Переглядів 6 тис.3 роки тому
DIY Dry Sump Oil Pan From SCRATCH in 12 minutes!! Turbo Vortec 4200 Toyota Corolla Time Attack Build
Triple Disc Clutch on ANY ENGINE : Toyota Corolla Time Attack Build
Переглядів 5773 роки тому
Triple Disc Clutch on ANY ENGINE : Toyota Corolla Time Attack Build
You should of did the first piece all in one piece of carbon cause you can see the layers would look nicer in one piece
Seems like you didn't watch the whole video. That part is actually 2 pieces that are cut apart. After finish cutting, you can't see the layers at all since the first pieces are bigger than the finished parts.
So how are you planning on transitioning from square port to round pipe? 😮
You can watch the video if you're curious. I just used a vise and made them more oval to go around the exhaust ports.
Nice a 4200
On my vinyl cutter, sign cut, I just search for what ever im looking for in images, save, convert to Vector, Size, and go, is it possible to do similar for 3D printing, OR do I have to draw everything
There's lots of 3D files available on the internet. Thingiverse is an example of one.
How did these end up holding up? Did you have to adjust anything
Initial testing hasn't shown any issues. Granted, I have yet to break from any high speeds, but they do stop the car with no problem in the driveway.
Wow! Just wow! I hope this wing isn’t going to see any track time. If so, that’s quite the dangerous piece you’ve built there. No doubt that the element will make downforce, the most alarming thing I see is your wing to stanchion mounts will fail first. Waaay too thin. Second, fixing the side to side “wobble” with wire will defeat the purpose of the wing element as the downforce action actually comes from compressing the airflow UNDERNEATH the airfoil. The wires will only introduce turbulence to the money side of the element. Also, aircraft spruce doesn’t advertise it but they can cut you a foam core in the length you are looking for for cheap. Eureka aircraft also cuts foam cores. Many hobby aircraft places that deal with competition model aircraft can cut you foam cores. I’m just speaking from experience. I’ve built several wings. There’s a reason people use 6061 aluminum for stanchions and wing mounts. You look kind of you so you may not remember the Subaru WRX that had catastrophic wing failure because he decided to raise the Stanchions on an APR GTC300 wing. Engineers got involved and found the cause of the problem. I wish you the best and hope you keep that wing for street use because you will learn quickly that carbon is strong until it isn’t. Carbon failure is catastrophic
There is no need to worry. The whole car is going to be tested in a semi controlled environment before it gets on track. While I agree with the fact that the underside of the wing generates the downforce, it's not because air is compressing at all. Rather accelerating, creating a pressure differential from the top side to underside, creating am overall downward force. Adding more support will have an efficiency loss, but I'd rather have an efficiency loss than a shaky wing. Regarding other failures, if it fails, I'll learn from it and move on. Just because someone somewhere does something doesn't make it gospel. If I did only what the internet told me, I wouldn't have a car at all, most likely.
That wing is definitely creating lift i would angle it forward more
I can assure you with 100% certainty that it is not creating any lift at its current angle of attack.
Imagine the air forcing it around, shouldn't move, it would probably break. I think either adding more dimension and structure to the supports or add tension cables, they wouldn't be unsightly.
I'm going to head the tension rod route and see what that does. Some carbon tubes are on their way.
@slightedengineering That would look perfect! Also think using the pre-existing bolts to mount them would be better than drilling new holes
In my opinion you should add more support at the base where it connects to the trunk it would also add more asthetics rather than the x brace idea hope I helped lol I play alot of video games and they seem to do that 😂😂😂
Since it's an old car, it seems to be really thin metal, which doesn't help the stiffness. But is good for power to weight ratio lol
Some tension cables would do the trick. I dont think itd be unsightly either, certainly better than a wobbly spoiler lol
True, I think I'll try some carbon pultruded rods. I think the combination should be stiff enough. Plus more carbon fiber is never a bad thing
ever heard of a step bit?
I have, but I'm sure someone out there doesn't have one and could use this trick in a pinch.
Wow, you figured out 1820s technology..🤣🤣🤣
Someone has to make sure we don't forget the past.
Wow you just taught us about countersinking a hole.
I'm glad I could be of assistance 👍
Or just use a countersink 😂
There are plenty of ways to do anything and everything. I'm just showing a fabrication trick.
Just put a piece of 2x4 under it before you drill. Problem solved.
There are plenty of ways to do anything and everything. I'm just showing a fabrication trick.
I just drill through one side and then on the other side I just kinda run the drill bit along the edges at an angle. Never w a press this is just with a hand drill when I need to make a hole in the back of electrical boxes usually
You could skip the extra tools and just use oil and face the back of the piece with a wood block
That drill will bite and eventually try to kill you. Get a deburring tool please.
You discovered chamfer
Bro that looks great.
Thank you, I appreciate it! There's always room for improvement.
Wow. How life changing ...
Somebody get this man a deburring tool.
Maybe for Christmas
I hate backside blowout.
A universal hatred.
What about clamping another piece of scrap to the back? I used this is drilling cabinet doors witha scrap of wood and it works perfectly. I have no idea though if it translates to metal.
Something that could be tried. But I usually never have a thin piece lying around.
So you don't have a bench grinder or a flap disk?
I do, but I was already using the press so why not just change a bit.
You could just use a debur or countersink to clean it up
Yeah, debur is the way to go. Maintains your tolerance if a tight fit is necessary, too
If you don't drill all the way through, the tolerance is minimally affected.
@@slightedengineeringor you could spend 12$ and use the right tool for the job. Changing bits and relocating the holes is a waste of time. What you are doing works in a pinch, sure. But you won't get much done if you're always doing it that way, and you risk blowing out the hole. Sighted engineering? More like blind guessing. And for the love of God, ditch the gloves when working with spinning tools.
@@IkesThePyro Good thing my unheated garage isn't a production environment where time and efficiency are paramount 👍
@@IkesThePyroquick question do you know how to read. It’s slighted not sighted. You comment loses validity if you can’t get the name right
just put a piece of wood under it...
Or just use a sheet metal drill bit
Seems like that's specialized and expensive. It also means not using the tools I already own.
Well, you know what they say. " You can never own too many tools," haha. An inexpensive Step drill bit or better still an End mill bit will do a better and quicker job on sheet metal than the method your using. Give it a try.
Wood backer
That could work. I never really tried that with drilling metal, more with wood.
Wood backer works just fine
Run the same size bit through the side with the burr in reverse…..
I want to actually cut the metal a bit to clean it up. There are plenty of ways to do things.
You have got to be kidding me, perhaps that's a big waste of time. Just take the bit you are drilling with and drill from other side.
I want to actually cut the metal a bit to clean it up. The burrs are usually a bit larger since the drill quite literally just went through it from the other side.
If I want a clean round hole in sheet metal a step bit makes round holes because it is not fluted like a drill bit and the next larger step is a built in counter sink if you need one.
That's also an option. Step drills always have weird sizes so I prefer drill bits when I want to match up to through bolt connections
Use a counter sink
If I had one I would
I think a counter sink is for wood. A deburring bit is for metal. But respectively do the same thing.
@@junkv57 Counter sinks exist for both 😊
@@junkv57the tools is called a Counter sink you can get them in different grades they make em for wood they make em for metal 😂
So did it work?
Yeah, it worked great!
@@slightedengineeringyippee!
Measure twice. Cut once!
I prefer to just leave extra on it since I can cut it off in the post-processing since it's composites.
Thank you so much for sharing these... im wanting to boost my 03 tb but the stock mgmt is just so limited which leaves me swapping to an 06 pcm, or ecumaster After seeing this short segment (and your other video) i see its possible to run it, but i must ask... do you think it is possible to run the ecu master piggy back with the stock pcm? As in, i'd still have my gauges, starter functionality, etc But the ecumaster manages the motor
I honestly have no idea what the capabilities are of the piggy back system. If you want to keep all the gauges working you could probably run extra signal wires for what you need. Mainly whatever the stock cluster uses for RPM. MPH should come from the transmission VSS.
Great video dude, just remember prep is everything!
It is, but things still go wrong sometimes. Thankfully, it's still usable by my standards, next video should be up in a day or two with details.
OMG how did I not think about this specially if you can get it while it's printing you can have it embedded😮
New , they've been around for several decades 😂😂😂
Absolutely they have, but I have never seen them heat set into plastic parts before. Typically heat set inserts are brass and can strip or cross thread so I didn't want to use those.
Those are called t nuts in the furniture business. They have a machine that pushes them in and you absolutely DO NOT want to get your finger in it! It will literally t nut your finger lol
Whenever I've used them in wood I end up using the fastener on the opposite side to make sure they're fully seated.
"New" way 😅 If that's new then im the pope 😂
New to 3D printing, not so much to furniture.
Maybe if pressed a soldering iron with a big tip you could get them embedded a little deeper
Just use the bolt to draw it in further by tightening the bolt. This is how it gets seated in wood, which is what these are really made for.
@dougsholly9323 there are similar ones that get heat pressed so it actually bonds with the plastic
Can add a nut to opposite side and tighten from.
Where is the new part?
It’s the idea that he is relating, there are numerous fasteners out there and as they make their way into the Additive Manufacturing / 3d printing industry, it’s eureka moments. which is why the trades need to share ideas.
They are designed for feet for furniture. Can pick em up at home depot.
Absolutely, they're not hard to find. I just haven't seen them used in printed parts before.
Aluminum would be just fine lol
Great idea! Thanks for posting!
New? 😅
New to some, I've never seen it used in a printed part before. Just plywood parts.
Is that a selig airfoil?
It's an end piece for a rear wing that I'm building for my track car.
@slightedengineering Not one of those shopping cart handles people put on their Civic to make it look faster😉
Not quite. Plans are 74" wide and using a proven airfoil shape. Should be relatively effective.
This looks like it would work fine for any rotational forces, but anything that would press the insert outwards would free it up pretty quick... Maybe if it had vanes cut into the cylindrical portion like brass inserts, that way there's more grip inside the actual structure of the part?
There can always a better solution, but these are readily available and economical.