AGC control rolling mill |Mill Automation |Mill rolling concept,6 Hi and 4Hi rolling mill details||

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  • Опубліковано 27 кві 2023
  • Continuous rolling mill. Sheet metal passes through several rolling stands, each pressing the metal thinner. Cluster rolling mill. A cluster of metal rolls are lined up.
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    The diameter of the 6-high work rolls amounts to approximately in relation to the barrel length. In comparison to a 4-high mill stand, the utilization range is wider. This type of rolling mill is mainly used in offline applications for cold rolling of soft and medium strip and for a wide range of strip widths.
    What is a 4 high rolling mill?
    A four roll configuration is known as a 4 High Rolling Mill, whereby the work rolls are generally smaller in diameter supported by larger backup rollers. These mill can be used for tighter tolerance output material, and for reducing material to extremely small thicknesses.
    Production capacity of the mill = Actual rolling time x Rolling t/hr. If calculation is made with the operating hours in Case I and rolling t/hr in Case C, Production capacity of the mill is as follow.
    500 hr/m x 30.8 t/hr = 15,400 T/m As for other cases, production in excess of this value is possible.
    The roll pressure, estimated by dividing the roll force/unit width by the projected contact length, varied from a low of 950MPa to a high of 2000MPa, corresponding to reductions of 40-68%.
    What is flat rolling process?
    Flat rolling is the most basic form of rolling with the starting and ending material having a rectangular cross-section. The material is fed in between two rollers, called working rolls, that rotate in opposite directions.
    What is the principle of rolling mill?
    In the rolling process, permanent deformation is achieved by subjecting the material to high compressive stress by allowing the material to pass through the gap between two rotating cylindrical rolls. The rolls may be flat or grooved, and are kept at a fixed distance apart from each other.
    What is the principle of rolling manufacturing?
    The working principle of rolling and its processes .
    The metal is compressed by the rollers while simultaneously shifting it forward due to the friction at the roller interfaces. As soon as the workpiece passes through rollers, the operation is fully done.
    What are the two types of rolling mills?
    Main Types of Rolling Mills
    Continuous rolling mill. Sheet metal passes through several rolling stands, each pressing the metal thinner.
    Cluster rolling mill. A cluster of metal rolls are lined up to be thinned out.
    Planetary rolling mill.
    Two-, three-, and four-high rolling mills.
    What is flat rolled product?
    Flat-rolled steel refers to a type of processed metal that is generated via melting and stretching under an applied force. This force is used to create metal pieces in the form of sheets, strip or tin plates.
    What are the types of rolling type?
    Types Of Rolling Process In Manufacturing Industry | Plant .
    Types Of Rolling
    Thread/Gear Rolling.
    Shape Rolling.
    Ring Rolling.
    Tube Piercing.
    Transverse Rolling/Roll Forging.
    Skew Rolling.
    Roll Bending.
    Flat Rolling.
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    What is the principle of rolling mill?
    In the rolling process, permanent deformation is achieved by subjecting the material to high compressive stress by allowing the material to pass through the gap between two rotating cylindrical rolls. The rolls may be flat or grooved, and are kept at a fixed distance apart from each other.
    What is the formula for roll speed?
    Consequently, its rotational speed ω and the translational speed of its center of rotation vr (where the r subscript is to indicate rolling) are related by vr=ωR, with R the relevant radius of our object.
    What is angle of bite in rolling?
    In rolling metals where all forces are transmitted through the rolls, the maximum angle that can be attained between the roll radius at the first contact and the line of roll centers. Operating angles less than the angle of bite are called contact or rolling angles.
    Angle, Roll Over.
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КОМЕНТАРІ • 81

  • @ayushjptechnical5740
    @ayushjptechnical5740 Рік тому +1

    Nice information and good knowledge share

  • @vikasyadav4970
    @vikasyadav4970 Рік тому +1

    Very very nice sir

  • @chitrasenpani8940
    @chitrasenpani8940 Рік тому +1

    Thank you Sir 🙏

  • @hafizabdulrehman3130
    @hafizabdulrehman3130 11 місяців тому +1

    Thank you Sir

  • @moinulhoque1710
    @moinulhoque1710 10 місяців тому

    ❤❤❤❤ love sir for concept

  • @Anandyadav-dd5td
    @Anandyadav-dd5td 7 місяців тому

    Nice sir

  • @chandanjana6964
    @chandanjana6964 Рік тому

    Good information, Thnx sir.

  • @sanjeevkumarsahu6016
    @sanjeevkumarsahu6016 5 місяців тому

    thank you

  • @ayushjptechnical5740
    @ayushjptechnical5740 Рік тому

    Very good information

  • @moinulhoque1710
    @moinulhoque1710 10 місяців тому

    Very nice sir

  • @gautamritesh9940
    @gautamritesh9940 Рік тому +1

    👍🏻👍🏻👍🏻

  • @MunnaKumar-fg7gk
    @MunnaKumar-fg7gk 2 місяці тому

    Yas sir

  • @rajeshkumarram8161
    @rajeshkumarram8161 Рік тому +1

    Very nice sir ap ke her video🎥 me gyan hi gyan bhara hai sir ji🙏🙏🙏🙏

  • @mahfuzurrahman6300
    @mahfuzurrahman6300 Рік тому +1

    Thanks sir

  • @ratneshdubey1731
    @ratneshdubey1731 10 місяців тому

    How to measure mill stretch ? Pls describe

  • @niteshmishra204
    @niteshmishra204 4 місяці тому

    Sir agr skin pass mill se Center bucking(center pocket) aata hai to kaise control kare sir

  • @user-vi6su2je8k
    @user-vi6su2je8k 6 місяців тому

    Sir ,what is the roll change procedure, please explain

  • @morningstar8354
    @morningstar8354 9 місяців тому

    Thanks dear! Would you show as pro-face operations Please 🙏🙏

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  9 місяців тому

      Yes dear you can see in my next video related to mill, in this parts, I will add all things about mill from. Beginning that means invention to last all operation.
      Please wait and watch knowledge development channel. This channel will be helpful to growing your knowledge.
      If any doubt or suggestions related available video or industry related please post me message in comment box.
      Please share this knowledge with friends and Co-workers also. Thanks 💕

    • @morningstar8354
      @morningstar8354 9 місяців тому

      I mean how we give instruction by computer would you show us

  • @vasudevdhote3117
    @vasudevdhote3117 8 місяців тому +1

    Sir 4 hi ki video our 6 hi mill Ka Same hota hi kay

  • @hafizabdulrehman3130
    @hafizabdulrehman3130 11 місяців тому +1

    Sir gauge daviation ka bary ma video bna k btaen ya kasy ata ha or thickness variation ka gauge pa kasy pta chalta ha or sir servo valve kasy kam kerta es k bary ma detail sy video bnaen plzzzz sir

  • @anilpareek2485
    @anilpareek2485 7 місяців тому

    Sir ji 4 hi mill kaa full form 4 horizontal insert nahi hota h kya ji sir pl reply

  • @karanrai4448
    @karanrai4448 5 місяців тому

    Coil m center kyu aata h ??? After 80% coil running...

  • @mahfuzurrahman6300
    @mahfuzurrahman6300 Рік тому +1

    Dear sir, next video

  • @yogeshdhiman197
    @yogeshdhiman197 11 місяців тому +1

    Dear sir ..I want to meet u . I am from chandigarh

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  11 місяців тому

      Thanks 🙏 for you love, but how it is possible? You are leaving in other state and i am leaving in other state.

  • @anilpareek2485
    @anilpareek2485 7 місяців тому

    Sir ji 10 micron hota h yaa 10mm hota h ji please reply sir ji

  • @manoharjangid4034
    @manoharjangid4034 8 місяців тому

    Sir me tmt rolling mill me operation me Kam karta Hun mujhe Mera knowledge gain Karna ha please suggest me best book or best course

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  8 місяців тому

      No need book,
      Aap khud Sare field operation ko select karo or one by one uske bare me notes bao, jo aapko aashani se samajh me aaye. Complete all operation cycle and make self note easy way.
      Koi confusion ho to discuss with operator and operation senior, ek din aap paaoge aapko sa knowledge ho gya hai.
      Jo bhi query aata hai use se related topic search maren or spider notes yaani shorts notes banao.
      Definitely you will be success within 3 months.
      Thanks for watching video, share knowledge with friends also.

    • @manoharjangid4034
      @manoharjangid4034 8 місяців тому +1

      @@knowledgedevelopmentchanne8720 thankyou sir

  • @ajitchoudhary2835
    @ajitchoudhary2835 6 місяців тому +1

    Sir abhi AP kaha he
    Me Ap ko MSL me kam kiya he me AP ko janta hu

  • @user-sf5of8yd8c
    @user-sf5of8yd8c Рік тому

    Sir mera 6 month experience hai 6hi cold rolling mill me .....vacancy hai kya...?

  • @hafizabdulrehman3130
    @hafizabdulrehman3130 11 місяців тому

    Hello dear sir

  • @morningstar8354
    @morningstar8354 9 місяців тому +1

    Please make it by English

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  9 місяців тому

      ok ,please wait, you can also convert into English most of content are in English . I will make this video in English also.

  • @yogeshdhiman197
    @yogeshdhiman197 11 місяців тому +1

    We want to consult u regarding consultancy

  • @vikasyadav4970
    @vikasyadav4970 Рік тому

    Dear sir next video

  • @hafizabdulrehman3130
    @hafizabdulrehman3130 11 місяців тому

    Hello sir kasy hen ap

  • @VikashKumar-xm3vf
    @VikashKumar-xm3vf 11 місяців тому +1

    Sir jish mill me mai Kam kar rahe hai us mill me silicone material nahi chal rha hai sir Kay aap bata sakte hai app se umi hai sir

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  11 місяців тому +1

      Dear vikash,
      Write know is very difficult to rolling silicon steel because of 3.2 mass ℅ , we all company trying to best this type of steel rolling .
      In our company also silicon steel is on hit and trial method rolling.
      We are controlling all process parameters, like tension, gauge and coolant. Many coils rolled here and keep noted the record. Not at last on final conclusion so when we will on confident then I will provide you this parameters.
      Thanks for query.
      Please keep patience and watch my channel on regular base.

  • @ZaidKhan-nj6ok
    @ZaidKhan-nj6ok Рік тому

    Sir could you pls explain 20hi and 4hi each and every machanism and how its work ,its defect and solution etc.

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  Рік тому

      Sure dear, please wait, I will release video part by part by each and evey things related to mill, in this weekend or next week part 3 will release. In this video related the topics of 4Hi mill , start from payoff reel, it's speed calculations of first pass and others.

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  Рік тому

      Keep watch all video and share with friends. Thanks for comment.

    • @ZaidKhan-nj6ok
      @ZaidKhan-nj6ok Рік тому

      @@knowledgedevelopmentchanne8720 thanks sir. It will help me alot. I am eagerly waiting for it.

    • @ZaidKhan-nj6ok
      @ZaidKhan-nj6ok Рік тому

      @@knowledgedevelopmentchanne8720 sure sir. Your all videos are so knowledgeable and well explained.thanks for it.

    • @ryadryad4692
      @ryadryad4692 Рік тому

      ​@@knowledgedevelopmentchanne8720sir we need english version i cant understund
      Hindi

  • @vasudevdhote3117
    @vasudevdhote3117 8 місяців тому

    4 hi CRM ke full name Kay hi sir

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  8 місяців тому

      Dono ka rolling concept ek jaisa hai, 4 hi me 4 rolls hoten hain and 6 hi me 6 roll or 4 hi narrow width ke liye chalaya jata hai 6 hi me narrow and wider both.
      6 hi me 0.08 mm tak ka rolling ho sakta hai leken 4 hi me limitations hai.
      Fundamental both are equal.

    • @vasudevdhote3117
      @vasudevdhote3117 8 місяців тому

      Sir Aapka WhatsApp no dijiye

    • @vasudevdhote3117
      @vasudevdhote3117 8 місяців тому

      Sir es video ke dacument mil sakte kay

    • @vasudevdhote3117
      @vasudevdhote3117 8 місяців тому

      Ya video mill jay

    • @knowledgedevelopmentchanne8720
      @knowledgedevelopmentchanne8720  8 місяців тому

      4 horizantal interface roll, cold rolling mill,
      4 hi and 6 hi rolling sheet ke hardness me difference ho ta hai and roughness sheet ka alag hota hai.

  • @technicalwithip8177
    @technicalwithip8177 18 днів тому

    aap ka batane ka trika sahi nahi hai

  • @vikasyadav4970
    @vikasyadav4970 Рік тому

    sir WhatsApp number

  • @user-ep1rs2vp8v
    @user-ep1rs2vp8v Рік тому

    Thanks sir