OLD pine Telecaster Build 100 Year DIY

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  • Опубліковано 27 лис 2024

КОМЕНТАРІ • 68

  • @FrankOlsonTwins
    @FrankOlsonTwins  Місяць тому +2

    Chapters:
    00:00 Introduction
    01:00 Measuring, trimming, cutting the board
    01:37 Squaring up the outer edges.
    02:12 Flattening the halves
    03:10 Cutting out the inside edges
    03:35 Jointing the body blanks
    04:55 Glue up the halves
    05:51 Tar removal
    06:02 Tracing out the body shape
    06:18 Cutting out the rough shape
    07:09 Flattening and cleaning up the back
    08:58 Sanding the back
    09:16 Routing the body with the Template
    13:10 Flattening and smoothing the top
    15:09 Sanding the sides
    18:22 Roundover by hand
    21:50 Required Parts
    22:09 Knot glue up
    22:28 Manual CNC bridge drilling
    23:09 Neck pocket drilling, manual CNC
    23:50 Ferrule drilling
    24:23 Body Cavity "hogging"
    24:44 Dremel Body Rout
    25:18 Body Routing
    26:20 Neck Pocket Routing
    27:30 Neck Pocket Sanding
    29:15 Enlarging Neck pocket holes
    30:07 Electrosocket Jack Drilling
    31:24 Body Wiring Drilling
    32:19 Chopping the Bridge
    33:40 Enlarging the Peg Head holes
    34:07 Marking Tuners
    34:41 Drilling Tuner screw holes
    35:22 Installing Tuners
    36:31 Mixing Shellac
    37:04 Shellac First Coat, Real time
    43:11 Shellac Second Coat, Double speed
    45:17 Neck install, General Assembly
    45:50 Bridge install, Prelim
    46:14 Ferrules Install
    46:48 Cover plate
    47:15 Pickup installation
    49:09 Switch, pots and Cover plate assembly
    49:50 Electronics wiring and assembly
    51:22 Jack Soldering and Final install
    52:05 Cover plate final install
    52:20 Bridge Final install w/ ground wire
    52:45 Neck alignment and final tightening
    53:17 Pickguard install
    53:41 Knob Install
    53:47 Strap Buttons install
    54:45 Neck oil
    55:36 First String up!
    56:06 String Tree install
    57:01 Finished!
    57:14 Demo Song
    58:24 Outro and Last looks

  • @CarlWinter-oy8uf
    @CarlWinter-oy8uf 19 днів тому +2

    Amazing tone from that 100 yr old pine ---and light too --! WELL DONE !

  • @1980JPA
    @1980JPA 2 місяці тому +6

    i've never built a guitar before but i plan to. I'm a contractor and am currently working on a house built in 1890. I have a chunk of wood (that was probably at least 100 years old when the house was built) from that house that i plan to be my first build. That's why your vid caught my eye. Excited to watch the build.
    Never made a guitar but have always done carpentry and simple woodworking.
    The chunk of wood is from the main framing of the house which was done with 6x8s. also no nails were used in the framing. Just mortise and tenon.
    Thanks for sharing this, now i know what i'm getting into, lol

    • @FrankOlsonTwins
      @FrankOlsonTwins  2 місяці тому +3

      Thanks! 6x8's are perfect for guitars. You can rip them down and join them for an awesome guitar body and neck. These happened to be 1.75" thick(actual thickness) so it was a perfect candidate. You'll notice the rings on most of that old wood are much closer together than today's pine. This body ended up being a nice weight without feeling heavy. Good luck, let me know how your build turns out!

    • @nucleargrizzly1776
      @nucleargrizzly1776 Місяць тому +2

      About 12 years ago 100+ year old Ponderosa Pine from the tear down of a massive barn became available. A lot of great guitars were made from that wood.

    • @FrankOlsonTwins
      @FrankOlsonTwins  27 днів тому

      @@nucleargrizzly1776 Were those the Fender guitars?

    • @nucleargrizzly1776
      @nucleargrizzly1776 27 днів тому

      @@FrankOlsonTwins Fender may have done a run IIR. But a lot of talented (and not so talented like myself) snatched it all up pretty quickly.

    • @FrankOlsonTwins
      @FrankOlsonTwins  27 днів тому +1

      @@nucleargrizzly1776 Ah, I remember reading about this barn reclamation/recycling- maybe over on TDPRI. Lots of great threads over there(as I'm sure you're aware) though I'm not yet a member.

  • @Patrick.B223
    @Patrick.B223 Місяць тому +2

    I really enjoy seeing projects made with reclaimed materials. I often think how much fun it would be if you could sit down with the original builders and craftsmen and just talk about their ideas and the tools they used. Don’t forget the coffee and donuts or you won’t get anywhere. 🤔😀

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому +1

      Thankfully, guitar builders are very proud of their work, and are usually happy to talk about their process! Coffee and donuts can't hurt, though...!

  • @MaidenXMaidenCover
    @MaidenXMaidenCover 6 днів тому +1

    Seeing you do the roundover by hand… sir, I salute you!!!

    • @FrankOlsonTwins
      @FrankOlsonTwins  6 днів тому

      Thanks, this was my favorite build so far! I like the hand done roundover- looks a little more unique to me.

  • @JUANORQUIO
    @JUANORQUIO Місяць тому +2

    WoW! That’s Brilliantly Awesome! 🫶🏻🤩❤️✨

  • @エクミロ
    @エクミロ Місяць тому +1

    Great pine wood and Great results 👏

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Thanks! This is currently my favorite guitar to play!

  • @stu-j
    @stu-j Місяць тому +2

    I've built a few guitars for friends with nothing but hand tools ( only power tool I used was a jigsaw) all of them turned out great and one tele I built toured the world with my mates band. I started building because I'm a lefty and could never find what I wanted and my first build was a hard tail 50s style strat with a 3 way switch. Great build my friend

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому +1

      Hey thanks! Yes, the hardest part I've found is getting really clean joints and getting the neck pocket just right- both of which are totally doable with hand tools. For the most part, guitar building is a good fit for hand builders! As I get better at using a hand plane, I'll try jointing without my current work-arounds.

  • @StephenLight-oc3tl
    @StephenLight-oc3tl 4 дні тому

    Just discovered your channel. I really enjoyed watching the build. That Telecaster came out really nice.

    • @FrankOlsonTwins
      @FrankOlsonTwins  4 дні тому

      Thank you! It was fun to build, and I've been enjoying playing it!

  • @danialm8122
    @danialm8122 Місяць тому +1

    3:55 - i learn new skill today. i never think about this technique. Thanks sir. New subscriber here. Keep your awesome work.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Hey, thanks for checking it out- and thanks for the add! Hope the video helps!

  • @cleaningmyroom1000
    @cleaningmyroom1000 29 днів тому

    Some of the melodies you played at the end reminded me of Orange Juice

  • @peterstephen1562
    @peterstephen1562 Місяць тому +1

    An old luthier here so I 'll say nothing about the inovative tool use.
    I liked the cast iron/ wood sole jack plane.
    Best wishes from Aotearoa New Zealand.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Howdy From NYC! Maybe when I get more skilled with the plane, I won't need get so creative with the circular saw 😂
      Thanks for checking out the vid!

  • @lloydmelsome-smith6629
    @lloydmelsome-smith6629 Місяць тому +2

    May I also suggest not trying to cut so much in one go with your router. Stick to 10 to 15 mm each pass. And always go left to right. Excellent work so far though. 😊

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Good advice. I was able to rout all the other cavities in 2 passes with the same 1/2" bit, but the neck needed either a shorter bit or a taller template. Next time I'll either use the 3 board method or make a thicker template.

  • @gringogreen4719
    @gringogreen4719 Місяць тому

    My favorite build so far! GE Smith would definitely approve of this guitar! (Check out his signature Tele.) 😉
    You've given me an idea to make a Barncaster down the road. I might recommend going on Amazon and looking up "Aluminum Tele Pickguard" and you can find a black anodized one WITHOUT the top holes. The other cool aspect of that is that you have less plastic and it wears differently than plastic!
    I like that you used better parts on this build. I jnow there are some more expensive parts but you can find that "chopped ashtray" bridge from some Boutique makers and maybe also Gotoh makes a version of that. 🤔
    If I did this I would do the body the same way you did. I would bute the bullet and get a Callahan moded Bigsby for this and do my Seymour Duncan Quarter Pounder (bridge) and a real Filtertron (neck) for mine. I would also get a Warmouth 24.75 inch scale neck for it with rosewood fretboard and stainless steel frets.
    I am a fan of the Tele control plate flip so I would do that on mine. I would probably do the black anodized aluminum pickguard on mine too. I would use CTS pots, a Grigsby switch, a Orange Drop 47 capacitor (personal preference), and football jack (all my Teles have them) with a Pure Tone jack. Gotoh makes a FANTASTIC scalloped back Tele bridge for Bigsbys. I would put locking tuners on the headstock with Tusq string trees and a Tusq nut. I would put on Dunlop strap locks because that's my go to.
    This would be different enough from my Main Tele that it would be worth the expense and hassle to make. I am mainly a live player so this would definitely get played out. I end up coming back to my Teles even though I have other guitars becaus they fel like home. 😎👍✨
    Great job amigo!
    Which pickups did you go with?

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Hey, thanks for checking out the vid! I've been wanting a pine Tele for a long time, so it was nice to actually put this one together after years of considering it.
      I was pleasantly surprised at how well the experimental body jointing worked. I plan to make a jig for the rest of the pine boards I have. That should see me through until I get a table saw.
      Though I didn't mention it in the vid, but I LOVE the GE Smith Teles. That's absolutely what inspired the chopped bridge/direct mounted pickups I've done here. I knew that the real players and Tele lovers would pick that up, since I feel GE Smith helped popularize both Telecasters made from pine and chopped bridge/direct mounted pickups.
      I did look around for chopped ashtray bridges, but they were a bit more expensive than I liked, and I wanted the compensated saddles of the Gotoh bridges. The Wilkinson was a good compromise of price, quality and features. I didn't mind cutting it up- it took maybe 45 minutes from start to finish.
      I'll definitely experiment with the flipped control plate, I had kinda forgotten about it since all the teles I've played in the last few years were standard. But I think I would like it, as I've been mostly a Strat player most of my life!
      Since I was looking for a real "old fashioned tele" sound, I went with the Seymour Duncan "Broadcaster" pickup set. They suit this guitar very well, and really satisfy that honest to goodness tele tone. And I like the direct mounted pickups. The bridge seems far less shrill to my ear than my last Tele build(the red Dano style).
      Anyway, glad you liked the build and thanks for the kind words! Best of luck if you decide to do another Tele build and let me know how it turns out!

  • @sadowskihomestudio
    @sadowskihomestudio Місяць тому +2

    i'll bet that the pine during the woodwork smells fantastic

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Honestly, it was very pleasant...neutral, without any chemical smell. However, I did have to open the door when the router bit heated up and burned in a few places but that's my own fault! I was most impressed that it was relatively hard, similar to poplar or basswood, not overly soft as some pine species are.

  • @ufeel3441
    @ufeel3441 Місяць тому +1

    Awesome 👍

  • @lloydmelsome-smith6629
    @lloydmelsome-smith6629 Місяць тому +1

    I’ve never seen that way of jointing two boards, seems like a sound idea, hope it works.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      It worked better than I thought! I might make a toggle clamp sled/jig since I have about a dozen more bodies to joint...

  • @caseyholford
    @caseyholford Місяць тому +1

    It was fun to follow along in detail with the whole process. I’d be curious to know more about the bookmatching step. Shaping the body must have been satisfying, and I thought the shellac process looked fun too. Just curious you have a total hour count for the build? Congrats!

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому +1

      Thanks! I think I was a bit too eager to really clarify the bookmatching step! But basically, my idea was this: The board was just a about an inch too narrow to make a one piece body. So instead of gluing a strip to one edge, I thought it would be cool to find the most interesting texture(which happened to run down the middle of the board) and cut away those edges until the textures sort of lined up in the center. Thought it's not a traditional "bookmatch, it is matched in the sense that the board matches longitudinally, rather than horizontally. Whatever you call it, I like how it turned out!
      As far as build hours go, I'd say it took about 40 hours total over the course of a few weeks. The time would probably double If I made the neck from scratch....

  • @gtrboy77
    @gtrboy77 19 днів тому

    That has got to be one of the most interesting ways that I’ve seen to joint the boards thar become the body. I’ve been wanting to build an electric guitar for some time. But here’s the million dollar question: how do you know how deep to route the neck pocket? I know that’s probably pretty critical since it will roughly set the action.

    • @FrankOlsonTwins
      @FrankOlsonTwins  19 днів тому

      That's a great question. I was always intimidated by the neck pocket, but I learned a few things. One thing is the depth is pretty standard on most guitar types. This Tele was 5/8" deep, which was recommended on the Tele template. Gibson and other types will be different. You can test fit the neck after you cut the pocket to make sure it's not too shallow or deep. If it's too deep, you can use a flat shim to raise the neck to the proper height. Another thing is, you can use the "three board method" to cut your neck pocket, so you won't technically need a template. In hindsight, I should have used the 3 board method to cut the initial bit of this neck. Also, the boards keep the router very level and won't allow the router to dip on one edge, which mine did slightly. Also, my plunge cut with the router was not ideal. The easiest way is to carefully drill out the bulk of the material with a drill press then rout away the rest. Just don't go too deep with the drill press.
      Check out the Telecaster Discussion Page ReIssue forum for build advice. It's a great forum and will always turn up answers to common questions.
      Thanks for checking out the vid!

    • @gtrboy77
      @gtrboy77 18 днів тому +1

      @@FrankOlsonTwinsAwesome, thanks for the reply. Good info!

  • @arturosoriano5401
    @arturosoriano5401 Місяць тому +1

    Hola, cuál es la ventaja de cortar el puente? Es simplemente estética?
    Un pedazo de guitarrón!!
    👍👍

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому +2

      I wanted to mount the pickup directly into the wood. It can help with feedback issues and adds a little low end.

  • @TheGreatSnafoo
    @TheGreatSnafoo Місяць тому +1

    I don't know if you all know, but the first Telecaster was made of Pine by Leo Fender.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      I've heard that. I wonder if any of the original pine bodies still exist?

  • @surhit
    @surhit Місяць тому +1

    I've got one question Frank, can you explain me why did you chose to split the wood and glue together later for a body. Btw, amazing work Frank, thank you.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Good question! The board I bought was only about 11 inches wide. The tele body is almost 13 inches wide. So instead of squaring each side of the board and then gluing a 3" strip on one side, I decided to cut about 3 inches off of each blank to match them in the center. The result looks more like a "book matched" top. If you're more into a "one piece" style of body, you could just glue up a strip along one edge and get something close to a one piece body. Thanks for checking it out!

  • @CSAndrewHenry
    @CSAndrewHenry Місяць тому

    Looks awesome, congrats! I just made a 12-string tele from old barn wood from my parents place in Montana. The wood was shabbier than yours and so are my wood working skills, but I took a torch to it and burned the boards heavily, then took a nylon wheel on my drill to remove the char. It is a killer look for an old wood guitar (though I dig the shellac as well.) Keep up the amazing work!

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Sounds cool! Did you finish with poly or anything? Thanks for checking out the vid. Hoping to do a strat build next!

    • @CSAndrewHenry
      @CSAndrewHenry Місяць тому +1

      @@FrankOlsonTwins I used leather dye to do a tobacco(ish) sunburst and then finished with tru oil and bees wax. I'm not sure how durable it will be, but the soft finish is very nice with the 3D effect of the wood. Can't wait for the video of the Strat build, I have one of those on my list as well. (Sadly a long list and short time, hahaha)

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Sounds cool! Did you hand rub the sunburst? I've been researching hand rubbed sunburst finishes, I'll have to try my hand at one in the near future. I'm sure the Tru Oil and wax will be a nice durable finish. Lots of guitar builders love tru-oil for finish work.

    • @CSAndrewHenry
      @CSAndrewHenry Місяць тому +1

      @@FrankOlsonTwins Yes, hand rubbed it and it turned out surprisingly well. I watched a ton of videos from @bigdguitars. He has a lot of great tutorials.

  • @stevenbodo965
    @stevenbodo965 14 днів тому

    4:17" Genius!
    33:01" - Say when!
    33:27" - When.

  • @jeffreymoffitt4070
    @jeffreymoffitt4070 Місяць тому +1

    Why did i not think of that for jointing!!!

  • @SaulOKAY
    @SaulOKAY 25 днів тому

    Do you find a scroll saw is good for cutting bodies? I'm just getting into it, and find the jigsaw leaves a bit to be desired 😂

    • @FrankOlsonTwins
      @FrankOlsonTwins  24 дні тому

      To be honest, the scroll saw is a challenge. I think the cheapest bandsaw would be better than a scroll saw. And yes, the jigsaw is a real pain!

  • @skullheadwater9839
    @skullheadwater9839 Місяць тому

    Just curious, why not ad the amber tone to the neck and the body so it would match. It looks kinda strange that the body is natural and the neck is stained yellow. Other than that it looks quite nice with the rough hewn wood top.

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      The neck was a bit yellow-er than I would prefer. I don't think I'd care for a body in the same color of yellow-amber, so I didn't even consider tinting it. Thanks for checking it out!

  • @tanovardan
    @tanovardan Місяць тому +1

    Cool build! I have a question. Why did you decide to cut off the bridge plate and screw the pickup into the body?

    • @FrankOlsonTwins
      @FrankOlsonTwins  Місяць тому

      Thanks! I liked the idea of the GE Smith direct mounted pickup. I also wanted to cut the bridge back to reduce hand scrapes...

  • @corvte6676
    @corvte6676 Місяць тому +1

    What song is being played

  • @dragonbleu2128
    @dragonbleu2128 Місяць тому +1

    Sound guitare..???

  • @tolgamahmutoglu
    @tolgamahmutoglu Місяць тому

    Merhaba frank
    Sana bir “ gibson” fender göndereyim onarım yap bana ulaş lütfen 🙂✋🏾 ABD elektro gibson