I am going to gently suggest that vinylester resin would be better that epoxy because epoxy breaks down in UV light. It discolored right away and then will become as brittle and fragile as the solar plates you are trying to protect. If you use epoxy be sure it has UV inhibitors in its formulation. Or find an additive. Also gentle vacuuming between plastic sheets will remove the bubbles and gently force epoxy into the gap between backing and solar cell.
@ it’s even more confusing when you add polyester resin, which is also preferable to epoxy in terms of resistance to UV degradation. But like a lot of things there is no one single best. The final choice is always with which set of compromises are you most comfortable?
This makes a perfect teaching material for kids and adults the like. Particularly, the video quality is quite impressive with emphasis on detail and without loud background music. The lack of narrative is a little bit frustrating, but I guess, it may helps us keep focused when the narrator has a heavy accent... like mine :-)
Совершенно верно, видео полезно в образовательных целях, но не как не в практических, что с таких элементов взять, разве что смартфон зарядить. It is absolutely true that the video is useful for educational purposes, but not for practical purposes, what to take from such elements, except to charge your smartphone.
I was thinking of making a modular plastic frame for solar cells with contacts going down the plastic... Would make it a lot easier in my mind as you just place the cell carefully and coat it with a thin amount of epoxy. I also want to try putting epoxy resin in a vacuum with the solar cell, I just have the fear it might crack, but for 24 cents I can't complain.
What is this man? You already came up with a wonderful and very useful idea. I will try to do the same, but I am afraid to fail. But, my friend, I saw that you used home lighting instead of the sun. Does the solar panel usually respond to home lighting, and how many panels will I need to charge One 3.7V battery within 24 hours? And Thank you very much for the idea 🌷👍
What about bonding cells with baking soda and super glue? You can position the cells easily while the baking soda is applied, then use one drop of superglue to bond the cell in place instantly. No waiting for the superglue to dry. To break the bond on the cell, just apply heat slowly with a hair dryer. You think this would work?
if you're in the US, definitely look at the instructions on your epoxy resin. the epoxy i've used starts hardening up around 10 minutes, so it would never sit for that long for air bubbles to escape. depending on the project, if your surfaces are completely coated (meaning no paper on the sides) you can use a lighter or blow torch to remove the bubbles, just a quick wand over with heat. also, the CO2 from your breath will remove air bubbles.. not by blowing on it, but by letting out a "huhhhh" breath over it... but to make a ton of solar panels, you might pass out doing that! : )
Thank! There are various types of epoxy. I use the classic one which at room temperature hardens completely for 24 hours. Resins that are harder quickly are not suitable in this case. The best way to remove the bubbles is to place the resin in a vacuum chamber. But for a slow resin, this is not required, you can just wait 20-30 minutes.
For a more finish look, place tape around the plastic, then fill epoxy to the edge. Pull off the tape in a few hours and the edge will be straight and uniform. Faster to fill because you can mix a large batch and pour in the epoxy, especially if you do a large number of these.
Hi, I like the video, good instruction on how to make these cells into usable assemblies. Can I suggest you scribe or cut a line in the plastic under the cell where the anode wire goes, so the cell lays flat on the plastic square, this will take most of the stress off the cell structure.
Yes, this is great advice! I thought about it already when I made the video. This advice has already been given in the comments. I'm glad that my viewers are so smart. 👍
the current supplied by each cell is tiny, id use a single strand of the thinnest multistrand i could find, and with 50 cells ive set them all ona single baord either 5x10 or 7x7. Then you solder a single strand on the bottom, and then epoxy them in place , then solder the top connector to its neighbour, or run a strand of bare wire down between the rows if you are going to block parallel them, then the top coat of epoxy. Theres a dozen different ways to do it.
Nicely done and informative video. Even the comments have been great on this one. Question though, if you wanted to make just a single panel or 2 for a well pump home us, which panels would you recommend that would still make economic sense (ignoring labor costs)?
HI, I saw you mention at the end of the video that you can attach 2-3-4-5 solar cells to the plastic, but I'm a novice when it comes to these things. I was wondering how you could attach multiple cells onto the same plastic.
So in general, acetone can be used to thin epoxy resins, can you not use it in this situation to both help with air bubbles and make application to the cells easier?
As someone with OCD I would like the panels to be heat sinked to a matt black metal backing. Just the panels work better when cold. I`ve got some small panels kicking about. They are so delicate. My friend broke one just picking it up. I will try this. Thank you.
You mention there are no bubbles when mixing but actually there are thousands of micro-bubbles. I've been working with Epoxy a bit, and a amazing but cheap solution is just using a little spray bottle that makes fine mist with rubbing alcohol. Spray it onto the epoxy and all the bubbles disappear, it's quite satisfying, and then the Isopropyl alcohol evaporates. Try this and best! Otherwise, great idea and video. Thanks.
That`s a good tip. I bought loads of small panels and never used them. I made some automatic blinds and want to get away from power cords. Need to make at least 7 volts to power the micro controller so about 5 then.
A propane burning torch will get the bubbles out a LOT easier and faster. Just hold it several inches away from the project and watch the bubbles pop to the surface! Also a playing card or old credit card works great for spreading the epoxy, too. Be sure to do this outdoors or in a very well ventilated area with no fire hazards around! And kids need to ASK MOM AND DAD FIRST before trying anything like this!
Why poliester resin? and why not to spray it but apply it with toothpick? While you prepare the plastic support it is positive if you open canals for wires, that will help you stabilizing the wires easier.
Liked and added to favorite. Maybe one day i will do it despite the fact that i never ordered from a foreign website especially from aliexpress. I suggest wearing cloth gloves and not touching the cover of the solar cells because you can leave imprints or dirt spots which can reduce the efficiency. What is more challenging is to see what kind of battery and electronic parts are needed to store the electricity, to use it later at the night for example on a veiose when you have, lets say , 50 sollar cells. Can you try such a project to store the obtained electricity for later use or to get a stable/constantly power.
For a small amount of energy at night (for example, night lights in the garden), supercapacitors may be suitable - aliexpress.com/wholesale?catId=&SearchText=supercapacitors
@@grain8314 awesome, thank you very much. Edit : youtube suggested me how to build a big battery with Li-Ion cells which provides 300 Watts , this is awesome but still expensive and advanced project requiring some special tools and an inverter for 230 V~. ua-cam.com/video/6Ai5IRQbLcc/v-deo.html . Well, this is a suggestion for how to build a smaller one and without inverter ,maybe a Li-ion battery from a drilling machine should be enough.
4:48 in my experience of soldering, the anode solder is easier to make on this kind of surface. I used to do micro soldering in iPhones to bypass or simulate faulty chips.
ok so you bought the ones that you would join together to make a whole panel with probably the wrong sort for what you want cause they are made to be joined together in series with the bought joiners you showed early on in the video and made into a panel such as a 250 watt panel etc just thought you might like to know that
Bravo, magnificent, what a work of precision & patience ! ! ! You could add the resin manufacturer contact in non cyrilic alphabet for those, like me, that cannot read cyrilic. 😀 Thank you for your video.
This is a resin from a Russian manufacturer, the city of Dzerzhinsk. My friend from Moscow sent this to me in Moldova. Unfortunately it is not possible to order online. But this is the best resin I have known for about 40 years! raosteklotkan.ru/catalog/poliefirnye-sistemy/komplekty-smola-i-otverditel/edp-280-detail
Can you make a solar panel from scratch like the ones used in solar garden lights. The ones like 1inch x 1 inch glass coat with the reflector material.I mean just the panel. What all materials needed etc. If not where can I purchase it?
You mean sharpening a soldering iron? I previously worked for about 10 years on the installation of electronics. This form of sharpening the soldering iron tip is applied at the factory.
And unlike today's fashionable form in the form of an awl, my sharpening form allows you to hold the solder on the soldering iron tip and thanks to this my left hand is free. The one who works as a sting, his left hand holds the solder. And to be able to do something else, he needs to buy a device with the name "third hand". :)
My new channel
ua-cam.com/channels/Zh04Qe21IxnZSgSsTQh8Vg.htmlvideos
Ab Nikki
Ab Nikki 16 banaa tha
@@pujaghorai8832
90 ⁶l
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Please how can someone get it online
Very inspiring👍thanks a lot for your good share✌️we ma make a solar panel too similar with this way (no need a glass, clear resin is enough). WATB.
Great Video thanks , can I incorporate the same method to make big solar panels? Did you make any video for that?
Thanks
the finished epoxy looked amazing!
Pls I like to learn more about it. Is soo lovely to watch it. Am chuka live in Italy. Thanks
Love reading other comments, hilarious. You are an inspiration, please keep sharing you ideas.
Ideas help others create visions.
excellent tutorial really professional and detailed but yet easy and concise.
I am going to gently suggest that vinylester resin would be better that epoxy because epoxy breaks down in UV light. It discolored right away and then will become as brittle and fragile as the solar plates you are trying to protect. If you use epoxy be sure it has UV inhibitors in its formulation. Or find an additive.
Also gentle vacuuming between plastic sheets will remove the bubbles and gently force epoxy into the gap between backing and solar cell.
Now what is the best way.
@ it’s even more confusing when you add polyester resin, which is also preferable to epoxy in terms of resistance to UV degradation.
But like a lot of things there is no one single best. The final choice is always with which set of compromises are you most comfortable?
Nice and careful video. Very explanatory notes! Thnx!!
I really like your idea, but I wonder adding the cost of the plastic substrate and epoxy and labor if is cost effective?
This makes a perfect teaching material for kids and adults the like. Particularly, the video quality is quite impressive with emphasis on detail and without loud background music. The lack of narrative is a little bit frustrating, but I guess, it may helps us keep focused when the narrator has a heavy accent... like mine :-)
l am a Waris Ali and what is these
Совершенно верно, видео полезно в образовательных целях, но не как не в практических, что с таких элементов взять, разве что смартфон зарядить.
It is absolutely true that the video is useful for educational purposes, but not for practical purposes, what to take from such elements, except to charge your smartphone.
I was thinking of making a modular plastic frame for solar cells with contacts going down the plastic... Would make it a lot easier in my mind as you just place the cell carefully and coat it with a thin amount of epoxy. I also want to try putting epoxy resin in a vacuum with the solar cell, I just have the fear it might crack, but for 24 cents I can't complain.
Thank you for this video! You helped me a lot:D
😂😂
O Bhai mujhe bhula doge
Bhai mujhe dila doge Munger ka
Great video .
Very helpful .
Sir ,thank you so much for shearing your knowledge .
I am from Sri Lanka .
THANK YOU VERY CREATIVE.
What is this man? You already came up with a wonderful and very useful idea. I will try to do the same, but I am afraid to fail. But, my friend, I saw that you used home lighting instead of the sun. Does the solar panel usually respond to home lighting, and how many panels will I need to charge One 3.7V battery within 24 hours? And Thank you very much for the idea 🌷👍
Very cool, thank you sir. 💪🙏
Thanks for this video, you did a great job :) subbed haha this helped me a lot
where do I apply it and can I remove the contactor? do home computers and smartphones work?
What about bonding cells with baking soda and super glue? You can position the cells easily while the baking soda is applied, then use one drop of superglue to bond the cell in place instantly. No waiting for the superglue to dry. To break the bond on the cell, just apply heat slowly with a hair dryer. You think this would work?
Thanks a lot of interactive video, it's truly inspired. WATB🙏
thanks for the tutorial.. 👍👍
I it is a great tutorial. This tutorial help us to make many things. Please make more awesome video like this. Thanks
if you're in the US, definitely look at the instructions on your epoxy resin. the epoxy i've used starts hardening up around 10 minutes, so it would never sit for that long for air bubbles to escape. depending on the project, if your surfaces are completely coated (meaning no paper on the sides) you can use a lighter or blow torch to remove the bubbles, just a quick wand over with heat. also, the CO2 from your breath will remove air bubbles.. not by blowing on it, but by letting out a "huhhhh" breath over it... but to make a ton of solar panels, you might pass out doing that! : )
Thank! There are various types of epoxy. I use the classic one which at room temperature hardens completely for 24 hours. Resins that are harder quickly are not suitable in this case. The best way to remove the bubbles is to place the resin in a vacuum chamber. But for a slow resin, this is not required, you can just wait 20-30 minutes.
@@grain8314 I'm in india I'm a college student i need to make solar panel in my self . How to i buy the epoxy glue . Send me the buy link
Kripya galat na kyunki jab ham Bana de tab Nahin banta
For a more finish look, place tape around the plastic, then fill epoxy to the edge. Pull off the tape in a few hours and the edge will be straight and uniform. Faster to fill because you can mix a large batch and pour in the epoxy, especially if you do a large number of these.
Traduzir para o português
Thanks
good music, work and edit thank you man:)
good luck in your innovative ideas
شما که زحمت ویدئو رو کشیدید چه قدر خوب بود مواد لازم را حداقل به فارسی ترجمه میکردی 🤗
wow...good job man...😊👍👍
thanks a lot ,,, very nice clean arranged educational lesson
A Non-Yellowing epoxy I also would recommend. Thanks for the video..
Smart ...
G ik
Hi, I like the video, good instruction on how to make these cells into usable assemblies.
Can I suggest you scribe or cut a line in the plastic under the cell where the anode wire goes, so the cell lays flat on the plastic square, this will take most of the stress off the cell structure.
Yes, this is great advice! I thought about it already when I made the video. This advice has already been given in the comments. I'm glad that my viewers are so smart. 👍
nice trick to make cheap solar cell... thanks for your sharing bro ... well done
loved this
It is amazing ,nice work
Congratulation for your excellent video!. Very neat & perfect job!. You are a perfectionist!. Bravo & THANK you
the current supplied by each cell is tiny, id use a single strand of the thinnest multistrand i could find, and with 50 cells ive set them all ona single baord either 5x10 or 7x7. Then you solder a single strand on the bottom, and then epoxy them in place , then solder the top connector to its neighbour, or run a strand of bare wire down between the rows if you are going to block parallel them, then the top coat of epoxy. Theres a dozen different ways to do it.
Well done video ! Very helpful. Easy to follow. Thank you for doing this.for us.
I'm glad that someone needs it.
I would love to try your cost cutting idea
Lovely camera work
Amazing. Spasibo.
Thanks .for me es great .God bless you all,ever.
去年學過有關太陽能光電架設,你的影片如老師告訴我太陽能板的製作方式
buen vídeo excelente trabajo esta muy interesante saludos y gracias
Perfect video,greetings from Romania!!
Nicely done and informative video. Even the comments have been great on this one.
Question though, if you wanted to make just a single panel or 2 for a well pump home us, which panels would you recommend that would still make economic sense (ignoring labor costs)?
Sorry I can't give you any advice for the well pump. These panels were made solely for experimentation with small home devices.
Enjoyed and subscribed,
Greetings from Minnesota U.S.A. :D
Thank you! Greetings from Moldova!
Great! Thank a lot.
HI, I saw you mention at the end of the video that you can attach 2-3-4-5 solar cells to the plastic, but I'm a novice when it comes to these things. I was wondering how you could attach multiple cells onto the same plastic.
It is also simple. You should stick several cells on one plastic and solder them together. Then you cover everything with epoxy.
good video man i suscribed
So in general, acetone can be used to thin epoxy resins, can you not use it in this situation to both help with air bubbles and make application to the cells easier?
Perhaps I have not tried.
Solar Panel at home Amazing!..
nice video and editing good to see it
Is super glue conductive ? Also if so why not just super glue them all to foil backing plate ?
Can we use araldite epoxy?
resin becomes more pliable if you apply a little heat also you can get rid of the bubbles with a little heat you can also get a bubble release spray
As someone with OCD I would like the panels to be heat sinked to a matt black metal backing. Just the panels work better when cold. I`ve got some small panels kicking about. They are so delicate. My friend broke one just picking it up. I will try this. Thank you.
Hello, how do you solve the phenomenon of epoxy resin softening when heated
Great video!
You mention there are no bubbles when mixing but actually there are thousands of micro-bubbles. I've been working with Epoxy a bit, and a amazing but cheap solution is just using a little spray bottle that makes fine mist with rubbing alcohol. Spray it onto the epoxy and all the bubbles disappear, it's quite satisfying, and then the Isopropyl alcohol evaporates. Try this and best! Otherwise, great idea and video. Thanks.
That`s a good tip. I bought loads of small panels and never used them. I made some automatic blinds and want to get away from power cords. Need to make at least 7 volts to power the micro controller so about 5 then.
*you are great*
I like this!!
Ur 3d music in earphones is AWESOME
Thank You so much for the video really enjoyed it.
Can we use iron plate for make it bro
A propane burning torch will get the bubbles out a LOT easier and faster. Just hold it several inches away from the project and watch the bubbles pop to the surface! Also a playing card or old credit card works great for spreading the epoxy, too. Be sure to do this outdoors or in a very well ventilated area with no fire hazards around! And kids need to ASK MOM AND DAD FIRST before trying anything like this!
what is the anode and cathode material? what is the blue color, and how did apply it?
Why poliester resin? and why not to spray it but apply it with toothpick? While you prepare the plastic support it is positive if you open canals for wires, that will help you stabilizing the wires easier.
For cutting the long strips into shorter squares, a paper cutting board would help drastically. It comes already with a measuring scale on it.
These are details of the personal taste of each master. :)
This is true :)
Nice! Can i use fiberglass resin to cover cells? what size of wires did you use?
You can make any coating if it is transparent enough.
how do I connect my appliances and computers and mobile phones
?
Liked and added to favorite. Maybe one day i will do it despite the fact that i never ordered from a foreign website especially from aliexpress.
I suggest wearing cloth gloves and not touching the cover of the solar cells because you can leave imprints or dirt spots which can reduce the efficiency.
What is more challenging is to see what kind of battery and electronic parts are needed to store the electricity, to use it later at the night for example on a veiose when you have, lets say , 50 sollar cells. Can you try such a project to store the obtained electricity for later use or to get a stable/constantly power.
For a small amount of energy at night (for example, night lights in the garden), supercapacitors may be suitable - aliexpress.com/wholesale?catId=&SearchText=supercapacitors
@@grain8314 awesome, thank you very much.
Edit : youtube suggested me how to build a big battery with Li-Ion cells which provides 300 Watts , this is awesome but still expensive and advanced project requiring some special tools and an inverter for 230 V~. ua-cam.com/video/6Ai5IRQbLcc/v-deo.html . Well, this is a suggestion for how to build a smaller one and without inverter ,maybe a Li-ion battery from a drilling machine should be enough.
Nice video, keep it up, thanks :)
good work!
very nice and helpful thanks
I wonder if your supplier can be shared on the solar panel? Good job!
I'd cut a little groove in the support panel where the positive wire goes, so it would lay flatter.
Great advice, thanks! I thought that too, but already when I watched the finished video. :)
Very good video!. Thank you!.
Actually making a solar panel would be interesting .. so many vids on how to glue pre made one's together
@@DebakinandanSarkar are doing copyng and pasting on other channels the same text ?
Yep poor grammar. All of them are confusing putting together with making.
Pl teach the regular panel 200cm by 100 cm four panel connection details with dc collector and inverter with grid meter ie bi directional meter
Excuse me hi I need to ask something how to connect tis chip into the battery?
4:48 in my experience of soldering, the anode solder is easier to make on this kind of surface. I used to do micro soldering in iPhones to bypass or simulate faulty chips.
Why would you want to bypass that
ok so you bought the ones that you would join together to make a whole panel with probably the wrong sort for what you want cause they are made to be joined together in series with the bought joiners you showed early on in the video and made into a panel such as a 250 watt panel etc just thought you might like to know that
Bravo, magnificent, what a work of precision & patience ! ! !
You could add the resin manufacturer contact in non cyrilic alphabet for those, like me, that cannot read cyrilic.
😀
Thank you for your video.
This is a resin from a Russian manufacturer, the city of Dzerzhinsk. My friend from Moscow sent this to me in Moldova. Unfortunately it is not possible to order online. But this is the best resin I have known for about 40 years!
raosteklotkan.ru/catalog/poliefirnye-sistemy/komplekty-smola-i-otverditel/edp-280-detail
Can I attached with glass in the face of the solar pannel
How long did it take you?
In such a situation, it is better to go to work after hours and buy a new solar panel.
Un trabajo muy interesante. Tomo nota 😉
Tradusco y veo
Don't you lose too much power from the damages you inflict to the cell (soldering and glue seems to alter quite a zone around) ?
I did not notice any changes.
LeChat, do you see an alternative?
Awesome video
This is great if you have more time than money and if you already have these materials at hand. Otherwise the higher price may be just as good.
Muito bom! Good!
Tahank you for inspiration Grain
Can you make a solar panel from scratch like the ones used in solar garden lights. The ones like 1inch x 1 inch glass coat with the reflector material.I mean just the panel. What all materials needed etc. If not where can I purchase it?
www.aliexpress.com/wholesale?catId=0&initiative_id=SB_20200617120011&origin=y&SearchText=Solar+Panel+52*52MM
Good job, top idea
Were can I get the bluer panel?
The tip of your soldering iron is so funky...hehe
You mean sharpening a soldering iron? I previously worked for about 10 years on the installation of electronics. This form of sharpening the soldering iron tip is applied at the factory.
And unlike today's fashionable form in the form of an awl, my sharpening form allows you to hold the solder on the soldering iron tip and thanks to this my left hand is free. The one who works as a sting, his left hand holds the solder. And to be able to do something else, he needs to buy a device with the name "third hand". :)
@phuck ewe Maybe. The flat part of the tip with solder looks down. But I promise to clean my tip next time. :)
what does epoxy glue do with solar cell?
Which Type use material
Very helpful...free energy
Sir ya solar kitna watts data sir