Siemens S7 400 PLC Troubleshooting || PLC in STOP mode || How to restore PLC to RUN mode

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  • Опубліковано 6 вер 2024
  • At times Siemens S7-400 PLC switch to stop mode and despite several attempts such as switching the position of RUN/STOP or Cold/warm restart or reboot, the PLC still remains stuck in STOP mode. During STOP mode, your plant cannot operate thus resulting in production losses.
    As a DCS/PLC engineer/technician, you must restore the PLC processing, i.e to get back to RUN mode.
    As a SOP, You first need to download HW configuration, then the Logic and finally the network configuration.
    In the video tutorial, these steps have been performed.

КОМЕНТАРІ • 51

  • @ammadussiraj5617
    @ammadussiraj5617 3 роки тому

    Well explained. Thankx team

  • @Sidico7
    @Sidico7 Рік тому +1

    Thank you for this video, you've cleared so much more than many books and internet pages on how to download hardware, logic and network (critical!).

    • @PLCNerd
      @PLCNerd  Рік тому

      Thanks for your feedback

  • @abugaus9846
    @abugaus9846 3 роки тому +1

    Valuable information and clear explained thank you sir

  • @opinisiddik5691
    @opinisiddik5691 3 місяці тому

    Thank you for you're video, actually i facing same problem and now it was fixed by download backup

  • @moniruzzamanshohag
    @moniruzzamanshohag 7 місяців тому +1

    Hello Sir,
    Is it possible? Auto stop the SIEMENS PLC CPU, when happen any critical alarming situation.
    S7-300 PLC CPU physical Switch position can be move automatically from RUN position to STOP position?

  • @wonderfulworld5134
    @wonderfulworld5134 Рік тому

    Did you disconnect the power to the PLC? Reconnect and it may clear the error that causes STOP? To be able to re download the PLC ladder program again takes the expert with the
    programming computer and the same program. Maybe they changed something that caused this and the original program had to be re installed.

    • @PLCNerd
      @PLCNerd  Рік тому

      Yes. Disconnected but this issue get resolved only with complete configuration download.

  • @lakhindarrajak8105
    @lakhindarrajak8105 Рік тому

    Very good video sir.

  • @veereshh1824
    @veereshh1824 10 місяців тому

    Dear sir
    Please let me know
    Once came PLC solo Mode it can come automatically run mode ? or we need to switch from stop to run mode?
    (PLC CPU 417)

  • @khalilkhalil6852
    @khalilkhalil6852 Рік тому

    following power outage
    I have a s-400eb automaton fault in stop mode
    we checked the batteries, no anomalies
    What do you think is the cause of the defect?
    Sincerely

  • @suduik
    @suduik Рік тому

    Hello there, I think I have same issue but with different setup. One of our redundancy 414 -H CPU has been replaced due to unable to run. We did memory reset after installing new CPU, and found the CP443 and new 414 CPU were stuck in STOP mode. I was checking the diagnostic buffer, and found CPU link up/ update by master aborted. Cause: Synchronization error in operating due to incorrect data. My question is: If I download the entire back up program and netpro config for this particular PLC, will it affect the master PLC that running properly? Will it change the netpro for other connection partner for master CPU? Thanks

  • @myspace20
    @myspace20 Рік тому

    My PLC also in same position. But my PLC has redundant module also and both are in stop mode. What is the procedure for downloadin

  • @iqbalmehedi3423
    @iqbalmehedi3423 3 роки тому

    Excellent video captured. Thank you Sir.
    I am facing some problem with my S-7 400 CPU, Sir can you help me please

    • @PLCNerd
      @PLCNerd  3 роки тому

      The solution has been explained in the video. Didnt it solve the problem?

    • @iqbalmehedi3423
      @iqbalmehedi3423 3 роки тому

      @@PLCNerd Sir problem solved by an Engr but procedure was different. I want to discuss with you personally. Sir please give me a chance.

    • @iqbalmehedi3423
      @iqbalmehedi3423 3 роки тому

      @@PLCNerd Sir please give your email address

    • @iqbalmehedi3423
      @iqbalmehedi3423 3 роки тому

      @@PLCNerd Sir please give your email address

    • @daviderhahon
      @daviderhahon 2 роки тому +1

      @@iqbalmehedi3423
      Give your own email address so UTAcademic will contact you.

  • @katthine5339
    @katthine5339 Рік тому

    Thank you

  • @binyassina1525
    @binyassina1525 Рік тому

    I have problem : hardware configuration error for plc s 400
    V4.10

  • @mohamedslimani4432
    @mohamedslimani4432 Рік тому

    How to fix the REDF error led status.?

  • @hosseinbarati320
    @hosseinbarati320 Рік тому

    ❤❤excellent

  • @dharmendraverma5267
    @dharmendraverma5267 2 роки тому

    Good👍

  • @manishshinde6197
    @manishshinde6197 2 роки тому

    In my case s7-400H plc not allowing to upload & download. Also try with mres switch but plc not reset what will i do ?

    • @PLCNerd
      @PLCNerd  2 роки тому

      Turn the power supplies off. Remove the PLC CPU and then plug again. Turn the power supplies again. Now (if the communication media is ok) it will be able to download configurations from Engineering station/PG.

  • @erbalumkan369
    @erbalumkan369 3 роки тому

    is the configuration not stored on the memory card of the plc? Could it not be restored by switching the MRES switch?

    • @PLCNerd
      @PLCNerd  3 роки тому +1

      No. Not in the case of S7-400 PLC. In this S7-400 PLC, the program is stored in the RAM i.e requires continuous power supply.
      BTW MRES erase the program stored in memory.

  • @sidikging2988
    @sidikging2988 2 роки тому

    is there any Siemens plc that still oke if got power cut? i mean the program not lost and no need to redownload. i found omron plc is good, no need to redownload after start up / or power cut

    • @PLCNerd
      @PLCNerd  2 роки тому +1

      S7 - 300 and S7 1200 Program doesnt get washed even if power is cut off.
      In S7-400 PLC in this video, must have internal batteries working, to save program from erasing.

    • @sidikging2988
      @sidikging2988 2 роки тому

      @@PLCNerd oh thank you, is s7-300 and s7-1200 have internal battery too?

    • @ZahidkhanJummal
      @ZahidkhanJummal Рік тому

      ​@@sidikging2988s7400 it has, 300 i think so no

  • @industrialelectricalsekho8883

    My siemens plc ET 200S PROBLEM,
    SUDDENLY POWER OFF THEN NO DATA SHOW IN HMI DISPLAY ONLY ****** SHOW, PLEASE GUIDE HOW RESTART PLC

    • @PLCNerd
      @PLCNerd  Рік тому

      Re download program to PLC CPU. Program may have been washed.
      Check HMI to PLC comm cable as well.

  • @angbuhayngofw3895
    @angbuhayngofw3895 2 роки тому

    Hi Teacher i have also problem with the PLC S7-1200 the plc status is stop mode. How to resolve this problem teacher?

    • @PLCNerd
      @PLCNerd  2 роки тому

      In TIA portal, go online and try to change the status of PLC from stop to run mode.
      Also try to redownload the project into the PLC.
      PLC in stop mode means either it has no program in it Or due to some error it has been switched to stop mode.

  • @ajeetpal8985
    @ajeetpal8985 3 роки тому

    Hi good video. My siemens cpu s7400 show battery2 indication. Whats is means plz tell me.

    • @PLCNerd
      @PLCNerd  3 роки тому

      It means that Battery 2 needs to replaced. It has been discharged.

    • @zizikundimalucas7712
      @zizikundimalucas7712 Рік тому

      Change the battery at position 2

  • @askilash7855
    @askilash7855 2 роки тому

    Sir I want learn siemens PCS 7 software and hardware how to work and check and use it software

    • @PLCNerd
      @PLCNerd  2 роки тому

      Dear You can learn PCS7 from youtube videos and manuals on google. Paid courses are available as well such as on Udemy.

  • @cameronsheridan5997
    @cameronsheridan5997 Рік тому

    Will this work in redundant CPUs?

  • @ZahidkhanJummal
    @ZahidkhanJummal Рік тому

    Download and warm start is also solution right

  • @askilash7855
    @askilash7855 2 роки тому

    Pls help me sir my company same use this software of siemens PCS 7

  • @sidikging2988
    @sidikging2988 2 роки тому

    Thats mean we must have the back up programs

    • @PLCNerd
      @PLCNerd  2 роки тому

      Exactly. And u must make sure Backup UPS and PLC internal batteries be okay.