Homemade Electric Buggy, Ep 4: Aluminum Body Panels

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  • Опубліковано 7 сер 2021
  • Homemade Electric Buggy, Ep 4: Aluminum Body Panels
    In this video I make the aluminum body panels for my homemade electric buggy. Check out the build article for more details: renewablesystemstechnology.co...
    Electric motorbike build:
    • Build An Electric Moto...
    Support RST on Patreon or UA-cam and earn membership perks:
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КОМЕНТАРІ • 180

  • @JamesBiggar
    @JamesBiggar  3 роки тому +24

    I forgot to mention in the build article that the area around the front suspension will be covered with a reinforced silicone rubber sheet during final assembly (similar to thick mud flap material). I'll just cut a slit in the middle to allow the tie rods to pass through unobstructed: renewablesystemstechnology.com/project-blog/building-an-e-crosskart-buggy-body-panels

    • @pterodox123
      @pterodox123 2 роки тому

      I've been wondering if there's a reason you like flux core instead of MIG? Is that just what you have?

    • @SFA1.0
      @SFA1.0 2 роки тому

      Dude this would be perfect to go with a cybertruck. Excellent build so far!!!!

    • @tedorr5449
      @tedorr5449 2 роки тому

      Hey James, awesome build bro... PLEASE will you let me put some of my electric engines and VESC speed controllers in there to make it have insane performance?? 22s VESC power.... will be insane... ill allow my crew to tune it to the max for you... give you performance like you could never imagine... in return you just gotta let me have me have go....

    • @timplett1
      @timplett1 2 роки тому

      One other recommendation, find some button head cap screws if you can to replace the regular socket head cap screws you are using. Especially for the skid plate, it will keep them from catching on things and getting damage/broken. For the panels where that isn't an issue, it just gives a little more finished look IMO.

  • @onesadtech
    @onesadtech 2 роки тому +4

    This gentlemen is an absolute artist with the jigsaw! Those corner cuts are so clean!

  • @fieryspysixty9711
    @fieryspysixty9711 2 роки тому +6

    You're not just a good engineering but a great designer as well. Exceptional work

  • @brianswelding
    @brianswelding 3 роки тому +9

    Jedi skills James! Edit: I cannot wait to see that thing rip!!!

  • @GHOSTndMACHINZ
    @GHOSTndMACHINZ 2 роки тому +9

    I love this man’s videos time passes by so fast, every time a piece fits perfectly, me: Letss goooooo 😂. I think it needs to be suspended a bit higher but this thing looks good before its even finished. Good job bro

  • @lordligt4034
    @lordligt4034 2 роки тому +8

    Perhaps You could place some rubber grommets where the metal sheets make contact. That could reduce noise and friction especially when traveling over rough torrain.
    It may involve a lot of work, but it may be worth the effort. I think your design and manufacturing is incredible and I greatly admire your talents.
    Greetings from Cuba

    • @fabricationnation8052
      @fabricationnation8052 Рік тому

      I thought the same....I built a buggy with a sheet metal body and the worst part 8s the rattle and vibration.....I tried to take steps to take care of it but...

  • @ballerblocks
    @ballerblocks 2 роки тому

    This is the best build on UA-cam, the thoughtful design, the fact it's an electric buggy with all the futuristic angles and what I love most is the inbuilt practicality of having a double floor with drainage and the windshield.
    Genius

  • @chris_1337
    @chris_1337 3 роки тому +5

    Looks fantastic James! Looking forward to seeing you drive it!

  • @ThingsYouMightLike
    @ThingsYouMightLike 2 роки тому +4

    This is just too well done. Subbed to see this one through.
    I don't know why more creators haven't delved into off road go kart electric builds.

  • @Moose254
    @Moose254 3 роки тому +5

    So satisfying seeing the pieces fit together!

  • @13orangeleaf
    @13orangeleaf 2 роки тому +1

    Just incredible building skills,knowledge,understanding , and application! Loved every minute of the video!

  • @DuncanAitken
    @DuncanAitken 3 роки тому +1

    Outstanding work, James! Absolutely amazing.

  • @romanominghi2990
    @romanominghi2990 2 роки тому

    This Guy is a genius. No more to say...

  • @mkeyx82
    @mkeyx82 2 роки тому

    These videos of yours are incredibly insightful.

  • @etw8864
    @etw8864 3 роки тому +2

    You are AWSOME!! I love the build!!

  • @SandyWalsh
    @SandyWalsh 3 роки тому

    Completely badass. Great work James

  • @maxbar4166
    @maxbar4166 3 роки тому +1

    This is a very nice build, i cant wait to see it move!

  • @g.Narly555
    @g.Narly555 2 роки тому

    You make it look so easy!

  • @theecstatic9686
    @theecstatic9686 2 роки тому

    Duder you have obviously been doing this for a while and I really like watching you work.....

  • @cjkenning
    @cjkenning 3 роки тому +1

    Looks awesome! Love it in the bare sheet metal...

  • @fabiomurolo4044
    @fabiomurolo4044 3 роки тому

    Riesci a creare sempre delle vere opere d'arte.... bravo davvero 😉

  • @kaimanacopperfield1278
    @kaimanacopperfield1278 3 роки тому

    So cool. Can’t wait to see it drive!

  • @hillbillyhangover
    @hillbillyhangover Рік тому

    You sir are a master craftsman!!!! You are so talented! Great job!!!

  • @bvid7504
    @bvid7504 2 роки тому +1

    Damn the precision, you are Amazing Artist

  • @datodaisuke2315
    @datodaisuke2315 2 роки тому

    Cant't wait for the test run video. I'm a new fan of your art work

  • @jahangirkohari7973
    @jahangirkohari7973 3 роки тому +5

    You are amazing James, you are my inspiration may Allah bless you always. Keep growing brother

  • @MrSoutarson
    @MrSoutarson 3 роки тому

    you have incredible talent. Thank you your videos are really exciting

  • @sirjamesmonsterliveshere8969

    wow. between myself and a couple of folks that I know, we might actually be able to make something like this. one day.

  • @SAM-yn9jv
    @SAM-yn9jv 2 роки тому

    I just watched you build the e-bike and now this ..omg ur a beast

  • @user-iy3ie1xw6i
    @user-iy3ie1xw6i 3 роки тому +2

    Everything is done very accurately without preliminary modeling in 3D!? Very cool!

    • @MACHIN3
      @MACHIN3 3 роки тому +2

      He has built it in 3D. Just an insane skill set this guy has built.

  • @brettfullmer8914
    @brettfullmer8914 3 роки тому

    Incredible work

  • @kandemiryildiz8185
    @kandemiryildiz8185 2 роки тому

    Very great Job!

  • @L3ViSTRAUSS
    @L3ViSTRAUSS 2 роки тому

    You are a true artist!

  • @Skiridr22
    @Skiridr22 3 роки тому

    Wow it’s just amazing

  • @rostravelventure
    @rostravelventure 2 роки тому

    You can put sheet foam with the adhesive backing on the back of the panels to dampen the noise/vibration.

    • @JamesBiggar
      @JamesBiggar  2 роки тому

      I used neoprene spacers instead, more durable.

  • @jameslyons1978
    @jameslyons1978 3 роки тому +1

    Totally beautiful can't wait..

  • @jonahmfunk9744
    @jonahmfunk9744 3 роки тому

    This is incredible

  • @benyahiamohamed9230
    @benyahiamohamed9230 3 роки тому +1

    Nice work

  • @sonsrc1326
    @sonsrc1326 3 роки тому

    Looking sick mate

  • @atsekjoker
    @atsekjoker 3 роки тому

    You have skillz man !

  • @cardanolive9486
    @cardanolive9486 3 роки тому

    excellent work incredible

  • @jonaswimmer2763
    @jonaswimmer2763 2 роки тому

    First of all awesome work ... a tip from my side turn the screws arround take the nut on the underside and the hex on the top if it gets dirty and you need to remove panels for some reason you will have a hard time getting your hex key in the dirty screw ... a nut on the other hand will be easily grabbed by some pliers even if it is rusted or stripped out✌️ respect for the work greetings from austria

  • @WileHeCoyote
    @WileHeCoyote 3 роки тому

    LOOKING BEAUTIFULL AS ALWAYS BUD!!! like a OFFROAD CYBER KART

  • @mirzacapitan
    @mirzacapitan Рік тому

    good
    work

  • @chrisdoucs
    @chrisdoucs 2 роки тому

    Very impressive Design. ;- )
    Great Work.

  • @StudentTrader
    @StudentTrader 2 роки тому

    Dude this is amazing!!!

  • @hadiasgharnezhad8804
    @hadiasgharnezhad8804 3 роки тому

    WOW, Superb

  • @user-lg5hn4jg2r
    @user-lg5hn4jg2r 2 роки тому

    Отличный инженер и мастер в одном лице. Класс!

  • @adrianolarescu5129
    @adrianolarescu5129 3 роки тому

    Great job dude, waiting to see it running in the forest

  • @noorulhudakhan964
    @noorulhudakhan964 2 роки тому

    Brilliant

  • @LincesaMiko
    @LincesaMiko 3 роки тому

    I love this! ❤️

  • @Zeeshan_d3vil3yes07
    @Zeeshan_d3vil3yes07 2 роки тому

    You are great bro made like cyber truck

  • @HimanshuYadav-zk3by
    @HimanshuYadav-zk3by 3 роки тому

    Wow great sir

  • @shotsrodder
    @shotsrodder Рік тому

    Very cool 😎

  • @lucaslopesdasilva6737
    @lucaslopesdasilva6737 2 роки тому

    dude you already got my like, for the amazing and beautiful design of the car, bro, I want to congratulate you for the amazing work, and this car really, refers to a futuristic car, and I want to see the final result of it

  • @paulrogers1536
    @paulrogers1536 3 роки тому

    Love it

  • @ildarmen747
    @ildarmen747 3 роки тому

    Awesome

  • @Opificio_angiolino_fishing
    @Opificio_angiolino_fishing 2 роки тому

    Sei bravissimo

  • @traxtortibidoxtor8032
    @traxtortibidoxtor8032 Рік тому

    Cool!

  • @stevenpleasant5834
    @stevenpleasant5834 Рік тому

    Hi James real nice buggy you built I like it I want to build some thing like it some day but I want it to be a 4x4 buggy the only thing is I do not understand electrical ant way cool build.

  • @AYKIRISER
    @AYKIRISER 3 роки тому

    WONDERFULL

  • @bharathnat8955
    @bharathnat8955 3 роки тому

    Looks amazing .....
    ❤️🔥❤️🔥❤️🔥❤️🔥

  • @SaifAli-ii6gp
    @SaifAli-ii6gp 2 роки тому

    thankiu bro

  • @tanujpatsupe1790
    @tanujpatsupe1790 3 роки тому

    Nice

  • @SniperSnake50BMG
    @SniperSnake50BMG 3 роки тому

    This is turning Awesome!!!
    I got the name for you
    *CYBERBUGGY*

  • @maris22435
    @maris22435 3 роки тому

    Super!

  • @shoking9825
    @shoking9825 3 роки тому

    trust me some karen that has no skill will come and go mad lad on this guy
    this guy has more skill than my whole family

  • @GR-os9bs
    @GR-os9bs 2 роки тому

    Put silicone between plates will give them hear more friendly.. anyway omg I watched your every single video, greetings from Asia

  • @RayFinkle
    @RayFinkle 2 роки тому +1

    I think I would add some sort of dampening material between the metal and the frame to eliminate the sound of the sheet metal against the frame. Fantastic work though!!

    • @JamesBiggar
      @JamesBiggar  2 роки тому

      Already mentioned that. Thanks.

  • @user-fb9pl8sy4d
    @user-fb9pl8sy4d 2 роки тому

    Дуже круто!🤘

  • @MaviMantar
    @MaviMantar 2 роки тому

    Respect :)

  • @franciscowashington2155
    @franciscowashington2155 Рік тому +1

    Beleza muito bom 👍👍👍😎😎

  • @andreaskayser8369
    @andreaskayser8369 2 роки тому

    Wahnsinn ! ! !

  • @i.khan.b
    @i.khan.b 2 роки тому

    Someone from the Americas needs to sponsor him.
    @jamesbiggar Don't let the specsheet out or the video copyrights to anyone.
    Big fan of your skills.

  • @sandovalandrade1701
    @sandovalandrade1701 Рік тому

    GOSTEI DO SEU TRABALHO.
    👍🇧🇷

  • @marelinhorj7955
    @marelinhorj7955 3 роки тому

    Muito bom...

  • @miguelpagansr6128
    @miguelpagansr6128 3 роки тому

    that's a really nice build sir, i like the design the only that worries me is all of the rattles other than that its an awesome build so far can't wait to see it done my friend. thanks for the videos and please keep them coming and ride safe.

    • @JamesBiggar
      @JamesBiggar  3 роки тому

      I don't understand why people are worried about noise from the body of an off road machine. This isn't a passenger vehicle built for cruising quite suburban communities. It's built for tearing shit up. Don't worry about the noise. It's not your problem. It's not a problem at all. Things that move make noise. Accept it.

    • @miguelpagansr6128
      @miguelpagansr6128 3 роки тому

      @@JamesBiggar I guess you’re right now that I know the purpose and the fun you’re going to have with it.

  • @RV-ub6tw
    @RV-ub6tw 2 роки тому

    Hell yeaahhh!!! Can you make ironman suit too?????????

  • @bylolo4964
    @bylolo4964 3 роки тому

    Super beau

  • @abdelkaderbena2810
    @abdelkaderbena2810 2 роки тому +1

    🔥🔥🔥

  • @user-vi6kr2hk6c
    @user-vi6kr2hk6c 3 роки тому

    Круто !

  • @InspireRise_327
    @InspireRise_327 3 роки тому +1

    Wating for your video ❤️
    When it will go for final test drive ?

  • @chadleysnippers7002
    @chadleysnippers7002 2 роки тому +1

    Could you please do a 60s formula one styled car🥺 with an electrical drivetrain of course🙏🏼🥺😊

  • @siva-no4fn
    @siva-no4fn 3 роки тому

    Up coming Elan Mask

  • @DetroitMicroSound
    @DetroitMicroSound 3 роки тому +1

    May want to back some of your larger panels in deadening mat, to stop them making a lot of noise. Nice work!

    • @JamesBiggar
      @JamesBiggar  3 роки тому +4

      Or add rubber washers during the final assembly - cheaper. The stereo is going to drown it all out anyway

    • @DetroitMicroSound
      @DetroitMicroSound 3 роки тому +2

      @@JamesBiggar could do, for sure. And the more mounting points you have, the quieter the large panels will be. 👍

    • @JamesBiggar
      @JamesBiggar  3 роки тому +2

      Yep. 99% of that rattling noise when I pick up and drop the front end is just from the floor pan - it's only tacked in the corners atm so it's flopping against the crossmembers in the field. It'll be drilled and plug welded when I tear everything down to weld the chassis completely.

    • @DetroitMicroSound
      @DetroitMicroSound 3 роки тому +2

      @@JamesBiggarYou got it sorted out, sounds like to me. 👍

  • @CMBProjects
    @CMBProjects 2 роки тому +2

    Really clean work, amazing!! Are you going to install a spoiler on the back?

  • @joserolandsancheromero4440
    @joserolandsancheromero4440 3 роки тому +1

    Esperé mucho por este video y ESTA EXCELENTE!!!!! 🎊🎉🤤❤️❤️

  • @jon-williammurphy9780
    @jon-williammurphy9780 3 роки тому

    Will you use button heads or countersunk hardware in the end?

  • @rabugento69preparacao2t6
    @rabugento69preparacao2t6 9 місяців тому

    Adorei o projeto teria como me passar as medidas do projeto

  • @Didar.Kussain
    @Didar.Kussain 2 роки тому +1

    👍

  • @DanielChristiansen
    @DanielChristiansen 3 роки тому +1

    Hi James, i've built a similar buggy ( see my channel) and after the first drive I added o-rings in between the panels and frame on each bolt. The noise from the plate vibrating against the frame was deafening.

    • @JamesBiggar
      @JamesBiggar  3 роки тому +3

      Yeah I plan on adding rubber vibration isolation washers between the panels and chassis during final assembly. Most of that rattle when I drop the front end in the video is actually coming from the floor pan, it's only tacked at the edges and bouncing against the crossmembers in the middle. I'll drill and plug weld where necessary when I weld the chassis complete. Everything else is secure, but it is like a drum now.

  • @taktop5589
    @taktop5589 2 роки тому

    Dayyyyyyuumn

  • @VS-zi8oc
    @VS-zi8oc Рік тому

    做得那麼完美會不會太過份😅

  • @gregorypierson9801
    @gregorypierson9801 2 роки тому

    Hello when do you think the plan for ELECTRIC CROSSKART will be available on your shop? thanks

  • @v.k864
    @v.k864 2 роки тому

    One day you will build a company of cars

  • @IM-ce7zc
    @IM-ce7zc 3 роки тому +1

    Awesome build. One tbing remains a mystery though :) you have added a pretty sealed roof while keeping the bottom parts implemented with a metal mesh. I was wondering what the thought behind it was -- from one side, it looks like you are making this beast ready for a ride on a rainy day, from another it will go all wet inside from the water coming from the bottom.

    • @chris_1337
      @chris_1337 3 роки тому +4

      He used the mesh to provide airflow for the batteries, which are going to be on either side of the seat

    • @JamesBiggar
      @JamesBiggar  3 роки тому +9

      What Chris said. The roof isn't sealed at all. It's just a shield to add some protection to my head in case of a roll and keep the rain from dripping directly down my neck. The windshield is self explanatory. The body panels protect from flying debris. There are no doors. It's not intended to be completely sealed from water. Passenger vehicles aren't even hermetically sealed. If you drive into deep water, the water is coming in unless you're in an amphibious vehicle. Unless it's submerged, then no water is coming into the bottom. There's a solid skid plate blocking splashes and debris. I installed that at the beginning of the video. The battery and other components will be sealed or otherwise located out of harm's way.

    • @jon-williammurphy9780
      @jon-williammurphy9780 3 роки тому

      @@JamesBiggar why the foam tape on the windscreen? Prevent rattle?

  • @modalpinjol3971
    @modalpinjol3971 2 роки тому

    INDONESIA LIKE😉

  • @rezkyjulianto4127
    @rezkyjulianto4127 3 роки тому

    Lets goo

  • @guitarguy4334
    @guitarguy4334 2 роки тому

    Now build a 4 seater with solar panel roof and 4 alternator that regen while your moving never need charged

  • @MuratTYlmaz
    @MuratTYlmaz Рік тому

    Hi, good job James! I have a question about. which steel did you made of frame? like St37, St44 or St52, CroMo ? thanks.