Evil Ted Live: Making a Basic Foam Helmet & Face Shield

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  • Опубліковано 22 лис 2018
  • Four years ago I made a video on how to make a foam helmet. Over the years I learned new technics and tools I want to share with you. Both patterns basic helmet and face shield are available in my shop.
    Basic Helmet.
    bit.ly/2r1fub3
    Face Shield.
    bit.ly/2S1abUg
    Here is the list on this build
    Floor matts.
    amzn.to/1ZSjR1U
    Cosplay Pros Foam
    thecosplaypros.com/?ref=pdyq8g01
    Knife-Box-cutter.
    amzn.to/2SJS5tn
    Blade sharpener.
    amzn.to/1ZSlBbd
    Heat gun
    amzn.to/2P7m5wY
    Glue Pot.
    amzn.to/1M8230p
    Barge cement.
    amzn.to/1X4TXWS
    Contact cements around the world.
    Canada:
    LePage & Dura Pro.
    UK:
    Evo-stick .
    Germany:
    Pattex & WA 39 Kraftleber.
    New Zealand:
    Ados F2.
    Italy:
    Bostick 99.
    Netherlands:
    Bison Kit.
    Caribbean:
    Dunlop cement.
    Australian:
    Sika contact adhesive.
    If your new to cosplay, you should Join the Foam Fanatics.
    A great friendly group of fellow makers that are there to help.
    Be sure to answer the two questions before joining.
    / eviltedsfoamfanatics
    My website eviltedsmith.com
    Twitch / eviltedsmith
    Facebook / eviltedsmith
    Instagram / evilted_cha. .
    I’m a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for me to earn fees by linking to Amazon.com and affiliated sites.
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КОМЕНТАРІ • 133

  • @tonypower9692
    @tonypower9692 5 років тому +41

    Its so good to see an expert sharing and helping the beginner :)

  • @davepool3698
    @davepool3698 5 років тому +10

    Thank you for taking the time to teach noobs such as myself Evil Ted! 🙌

    • @EvilTedSmith
      @EvilTedSmith  5 років тому +1

      Thank you for your support and subscribing.

  • @Legotrocity666
    @Legotrocity666 4 роки тому +2

    Using the face shield pattern to work on my first big costume build! A cyberpunk mercenary. Thank you so much for the tutorials, I've seen just about every single one, and am always humbled by your generosity to share such amazing information, step by step, with the rest of us. You rock! \m/

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому +1

      Thank you. It's people like you that keep me going. Thanks for you're support.

  • @arturomendoza8171
    @arturomendoza8171 5 років тому +13

    I have seen all your videos, after that I started working on my armor and I already finished it. I think the result was great 😂 I used it in a costume contest and I got the second place, not bad for a beginner😅😂 Thanks for all your videos, they helped me a lot.

    • @EvilTedSmith
      @EvilTedSmith  5 років тому +2

      Congratulations, happy to help. Next year will be even better for you

  • @mfeldheim
    @mfeldheim 4 роки тому +1

    Have to come back after watching the video. Love it. Thanks for all the tips and tricks and explanations. So entertaining to follow!

  • @pattytheseeker
    @pattytheseeker 5 років тому +1

    Thanks for posting this video

  • @Nakawanga
    @Nakawanga 3 роки тому +3

    Hi, I'm from Germany and I can recommend "UHU Kraftkleber Gel". as contact cement. It dries really fast, like really in 1 Minute. That might be too fast if you are doing larger parts, because if it dries too long, it won't stick anymore. So if you can't make to apply it on both parts in under 10 minutes, you might wanna use something different. But for normal builts it's really great. no more waiting!

  • @KpopOrigami
    @KpopOrigami 2 роки тому +1

    This video is great. I'm happy you showed all of the steps!! So excited to make my first helmet :D

  • @alias555aka
    @alias555aka 5 років тому +3

    I always thought you guys printed directly on poster board. I have troubled every print shop guy iny area for it only to find out today that you spray adhesive the paper to the poster board. Thanks for the simple, yet amazing tips Ted.

  • @barrydevlinred
    @barrydevlinred 5 років тому +1

    Soooo glad youve made the large helmet pattern mate i bought the basic one a while back and im afraid its a bit to small for my heed so thanks again

  • @husk79
    @husk79 5 років тому +2

    Cool video!! just bought some patterns to work on for the holidays!! woohoo

  • @DIYtryer
    @DIYtryer Рік тому +1

    So cool! thanks!

    • @EvilTedSmith
      @EvilTedSmith  Рік тому

      It’s so cool that you subscribed! Thanks for the support

  • @GUARDIANA01
    @GUARDIANA01 3 роки тому +1

    Perfect brother, thankyou very much for your time and effort ;)
    1 new subscriber and i purchased a few of your patterns today - made this helmet no problems at all and looks fantastic.
    Cheers !!!

  • @BlueStarBrony
    @BlueStarBrony 5 років тому +1

    Excellent video! It's so cool to see what techniques you've picked up.I really appreciate this video since I'm going to be essentially remaking my costume and I want to get it as good as I can this time.
    Things I need to remember...Sharpen the blade at a slight angel not 45 degreesHeat both sides of the foam.
    1:18 123 blocks? Oh those look cool! Yeah no more pins! We're free! :)7:43 You killed your heat gun! Why Evil Ted Why! lol
    Yes just got a heat gun! A basic one isn't that expensive (like $20-$30) and is way more effective than a hair dryer.
    13:50 I've tried using a smaller heat gun for that (since I didn't have a hair dryer laying around) and barge + heat does not work very well. Defiantly adding a hair dryer with a cold option and some 123 blocks to my wishlist. :)

  • @dozer88finn
    @dozer88finn 5 років тому +1

    Awesome video Ted!!

  • @teremel81
    @teremel81 5 років тому +7

    I love your channel and have bought some of your amazing patterns. I discovered something by accident when I was transferring a pattern to the foam. I had a bottle of 100 % acetone sitting on a shelf above my workstation. Well long story short it spilled all over the patterns that were laying on the foam mat. Well after cussing up a storm, I began to clean up thinking, "well the acetone is going to ruin the damn foam!" Well it didn't and it transferred the image perfectly on the papers that were facing ink down on the foam and with no damage to the foam! Now I've done this on wood but I always thought that the acetone would ruin my foam. So now I do this and the key is to use one of those pens that artist use to fill with ink. They look like empty sharpie markers. Well I fill that with acetone and trace the mirror image of the pattern to the foam. The pen helps to saturate and and give pressure to line being transferred. See before I was using a brush followed quickly by a bone folder. I've done this on floor mats as well as craft store fun foam. Maybe you already knew this but thought I would share anyways. Bonus tip: if you print from home like I do make sure it's a laser printer! Make sure you use a good quality copy paper and you do the darker setting for your print. This will ensure multiple uses for the pattern. I've done up to 10 per pattern piece before the ink fades with this tip. Also if your taping it together tape it from the back of the pattern and use thin masking tape on the seems so it's easier to read when cutting out the foam. Oh and once you get the acetone started the paper becomes translucent and you simply tape the top and lift as you if you get last. Hope this helps you or someone else. Happy holidays to you and yours.

    • @EvilTedSmith
      @EvilTedSmith  5 років тому +1

      What an awesome discovery, Thank you for sharing with us

    • @wesleytener3425
      @wesleytener3425 4 роки тому

      Hey how long did it take for you to receive the patterns after your purchase?

    • @GUARDIANA01
      @GUARDIANA01 3 роки тому

      @@wesleytener3425 Immediately for me, arrived in my inbox straight away ;)

    • @GUARDIANA01
      @GUARDIANA01 3 роки тому

      Totally agree, what an awesome discovery....definitely going to try this !! Thankyou :)

  • @zacharypederson6816
    @zacharypederson6816 4 роки тому +1

    For the glue, I usually use loctite and 3M 77 spray adhesive.
    Works well enough for me

  • @jessiepayne9217
    @jessiepayne9217 3 роки тому +1

    Awesome video im in the process of making a foam helmet

  • @gabesteamcore
    @gabesteamcore 5 років тому +1

    I'm in france, i'm not pro but i use Neoprene as glue, it works great and you can find it in big cans!

  • @digitaldude969
    @digitaldude969 5 років тому +2

    Practice really does make perfect. I realised that one of my biggest mistakes after working for so long was not giving my barge enough time to dry. I live in a very humid environment. So hair drying the barge became a necessity! It would take almost half an hour for one coat of barge to set. So I'd just blow some cool air on it.

  • @karajito
    @karajito 5 років тому +1

    awesome

  • @akunamii4823
    @akunamii4823 Рік тому

    Exelent work

  • @MailOrderMaven
    @MailOrderMaven 5 років тому +6

    I've been looking for something that isn't dumb for a hollow knight cosplay.
    I was going to repurpose a face shield I got for work. But this is far more elegant. Now I just have to figure out how to put the shield on a track or something so itslides up when I wanna eat.

    • @mazafesioelmadafaka1935
      @mazafesioelmadafaka1935 5 років тому +2

      You could use a thin hollow plastic (no pun intended) tube, cut it about the thickness of the 2 foam pieces, heat it from above and the plastic will start melting and create a limit
      Basically its a swivel :D

    • @MailOrderMaven
      @MailOrderMaven 5 років тому +1

      @@mazafesioelmadafaka1935
      I was thinking of a slide, but this works! Thanks!

  • @AnimeBoyVFX
    @AnimeBoyVFX 2 роки тому +3

    Cool but add
    Head size to your download patterns!!

  • @travismcgee9333
    @travismcgee9333 5 років тому +1

    I wish you had given an example on how to add eye holes on the face shield

  • @10thLegionPictures
    @10thLegionPictures 3 роки тому +1

    Great stuff. Used your template to make the helmet for our upcoming Sci-Fi short Doomsday Kids

  • @BrotherNo
    @BrotherNo 5 років тому +1

    How would you go about making the face shield open and close?

  • @satpalmodinagar7172
    @satpalmodinagar7172 3 місяці тому +1

    Can we make it less flexible and strong like plastic by coating of anything?????

  • @aizanx
    @aizanx 5 років тому

    Hi Ted, need your advice.. planning to make the new bumblebee costume, however, I am a bit confuse on how to make the body part (the one with headlamp), how to mold the EVA as such... Thanks.... Keep up with the videos...

  • @seandonovanthegreat7608
    @seandonovanthegreat7608 5 років тому +1

    I could try to make my own helmet of Gate from Megaman X6. I just needed some of those tools and all. but, how am I going to make those silver parts on the helmet?

  • @williamvouk2911
    @williamvouk2911 5 років тому

    Did you get that plastic dome from a plastic punch ladle (hopefully someone knows what I’m referencing)?

  • @wesleytener3425
    @wesleytener3425 4 роки тому +1

    Hey ted,
    Is there any way to find out what head circumference size your patterns will fit?

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому +1

      The basic helmet fit a 22" circumference witch is a bit small so I made the larger helmet.

  • @cherylbrown6746
    @cherylbrown6746 5 років тому +1

    Guess what I am doing RIGHT now!!! I watched the video a couple of days ago.... here I am to mold!!!

  • @niap4082
    @niap4082 2 роки тому

    What size head does this helmet fit?

  • @ericalove2715
    @ericalove2715 5 років тому

    Do you think that you could make a helmet template for the Aaron Aikman Spider-Man suit in one of your videos?

  • @thai7em
    @thai7em 5 років тому +1

    Hi Ted! I met you at Renton Comicon in 2017, not knowing anything about cosplay with EVA foam (I was in my first cosplay outfit ever as Awesom-o 5000, made out of cardboard haha). Here I am a couple of years later and am so glad to have found your channel again :) I had a question for you: Are your basic helmet shoulder and elbow patterns available also in a larger size or will I just need to print and blow it up to fit? Thanks so much in advance, and thanks for making such awesome videos for us to watch.

    • @EvilTedSmith
      @EvilTedSmith  5 років тому

      Yes, blowing up the pattern is a good way to go.

  • @rainiconic5801
    @rainiconic5801 2 роки тому +1

    I didn’t hear but where do you buy your foam for helmets?

    • @EvilTedSmith
      @EvilTedSmith  2 роки тому

      You can use floormat foam from a hardware store or craft store. I have links for it below the video.

  • @DeeganTono
    @DeeganTono 22 дні тому +1

    So that EVA stuff I see on the internet is tough enough? Is there something specific you recommend foam wise? Tyia

    • @EvilTedSmith
      @EvilTedSmith  20 днів тому

      Yes! Cosplay Pros Foam thecosplaypros.com/?ref=pdyq8g01

  • @lordcaptain73
    @lordcaptain73 5 років тому +1

    Is that an updated pattern as well Ted? I like that you’ve done this again, your original large helmet pattern and video started my passion for making

    • @lordcaptain73
      @lordcaptain73 5 років тому +1

      Also I’ve never had luck finding an acrylic dome so I have a plastic bowl a bit smaller than my head and I push it in to give it a curve

  • @maikymadnesskreation8646
    @maikymadnesskreation8646 5 років тому +1

    Where our how I find the hole puncher for the registration mark, what's is the size?

    • @EvilTedSmith
      @EvilTedSmith  5 років тому

      Do you mean hole cutters like this. amzn.to/2W2cwEX

    • @maikymadnesskreation8646
      @maikymadnesskreation8646 5 років тому

      @@EvilTedSmith I mean when you make the patterns first you make the registration marks with a exacto but later in other video you use like a hole puncher is that the one you use?

  • @vilmoscsontos4054
    @vilmoscsontos4054 2 роки тому

    I’m sorry,do you tell me what glue you use? [This is great vid]

  • @michaelamaya9032
    @michaelamaya9032 2 роки тому +1

    What size should I print the template in? Lengthwise.

  • @romdos11
    @romdos11 4 роки тому +1

    Some of those product links are broken such as the heat gun

  • @morebirdfluskiper1314
    @morebirdfluskiper1314 4 роки тому +1

    Hey ted can you show me how to make the horns for loki’s helmet?🥺

    • @EvilTedSmith
      @EvilTedSmith  3 роки тому

      I have horns patterns in my shop at eviltedsmith.com/shop/

  • @anunc8797
    @anunc8797 4 роки тому +1

    How is he hiding the seals when painting?

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому

      I do my best not to have bigger seam when building.

  • @urdessstardancer9598
    @urdessstardancer9598 3 роки тому +1

    How would you go about adapting this helmet to fit a child's head?

    • @EvilTedSmith
      @EvilTedSmith  3 роки тому

      I have children's patterns in my shop. eviltedsmith.com/shop/child-basic-helmet-shoulder-elbow-patterns/

    • @urdessstardancer9598
      @urdessstardancer9598 3 роки тому

      @@EvilTedSmith I bought that pattern - it's working out great, thanks Ted

  • @stanlistan5312
    @stanlistan5312 Рік тому

    Hi where can I print out ur paper patten so easy to use

    • @EvilTedSmith
      @EvilTedSmith  Рік тому

      You can print them on a standard printer!

    • @stanlistan5312
      @stanlistan5312 Рік тому

      @@EvilTedSmith Thax do u have the outline of the pattern

  • @TheMandalorianGhostYT
    @TheMandalorianGhostYT 4 роки тому +1

    What size paper did you use?

  • @alexmillette
    @alexmillette 5 років тому +1

    Do you use a software to do the 2D patern.

    • @PlanetAlexanderProjects
      @PlanetAlexanderProjects 5 років тому +1

      I can't remember if Evil Ted still uses it, but he (and many others including myself) have used Inkscape, a free drawing program or Adobe Illustrator. Personally I love Inkscape.

    • @alexmillette
      @alexmillette 5 років тому +1

      @@PlanetAlexanderProjects i know illustrator, but i was wondering if theres a software that take your 3D pieces and put it on a 2D pattern just like UV maps in 3D for texturing.

    • @PlanetAlexanderProjects
      @PlanetAlexanderProjects 5 років тому +4

      @@alexmillette I think what you want is Pepakura Designer, for Windows. It takes 3D meshes and unfolds them into flat shapes so that you can print, cut it out and assemble it.

    • @alexmillette
      @alexmillette 5 років тому +1

      @@PlanetAlexanderProjects thanks ;)

  • @mfeldheim
    @mfeldheim 4 роки тому +3

    Wow. As stupid it may sound.. it never came to my mind that you could sharpen carpet knife blades. To be honest so far I even didn’t bother to get replacement blades (or use those often placed inside the cutter) it’s just easier to buy another cheap cutter. I hate myself thinking about that.. 🙈

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому +1

      Foam dulls a so fast, once I found the blade sharpener it was life changing for me!

  • @paulpethers4234
    @paulpethers4234 5 років тому +2

    Ted, i know you work in the film industry did all the EVA foam building spawn from there or was it someone in a garage late at night with an "eureka" moment

    • @EvilTedSmith
      @EvilTedSmith  5 років тому +2

      Foam fabrication has been around from years, I think it was Japanese super hero television that started it.

    • @paulpethers4234
      @paulpethers4234 5 років тому

      @@EvilTedSmith thanks ted :)

  • @shotaaizawa8988
    @shotaaizawa8988 3 роки тому +1

    Well i was gonna make the face sheild but the template isent free

  • @genhchen6739
    @genhchen6739 4 роки тому +1

    can you put the template

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому

      I have the pattern link just below the video.

  • @darrellmailes9198
    @darrellmailes9198 2 роки тому +1

    Id like to see a cyrax helmet im working on a cosplay of the mortal kombat annilation cyrax

  • @genhchen6739
    @genhchen6739 4 роки тому +1

    where

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому

      Basic Helmet. bit.ly/2r1fub3 Face Shield. bit.ly/2S1abUg

  • @tiroskassie1592
    @tiroskassie1592 4 роки тому +1

    Is there a way not to buy the helmet and just get the pattern? For free I mean.

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому +1

      You could get one of your friends to buy it for you!

  • @warriorsheartcosplay3016
    @warriorsheartcosplay3016 4 роки тому +1

    Why don't you tackle the helmet of Cersei Lannister's Queensguard from Seasons 7-8 of Game of Thrones?

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому

      Or you could be the one to tackle that project!

  • @ravenxbmc1456
    @ravenxbmc1456 3 роки тому

    hi want to order an helmet and the Inquisitor Helmet Patterns via paypal
    will i get both as 1 is free ? thx

  • @anthonygeorgiou3926
    @anthonygeorgiou3926 5 років тому

    How am i supposed to see through the Visor thougg

    • @rockinHurley777
      @rockinHurley777 5 років тому +2

      Cut eye holes...

    • @jochenwuerfel
      @jochenwuerfel 5 років тому +2

      You don't.. Dredd style :D

    • @MailOrderMaven
      @MailOrderMaven 5 років тому +2

      You can cut out the exact shape of whatever sunglasses lenses you want. Or just a cutout. Or 7se see-thru fabric and cut whatever shape you want.
      Get creative

    • @rockinHurley777
      @rockinHurley777 5 років тому +1

      @@jochenwuerfel dredd has a visor at least

  • @armusx
    @armusx 5 років тому +3

    With the face shield down, I can't see. How am I supposed to fight?

  • @dileepnarayanan6622
    @dileepnarayanan6622 3 роки тому +1

    this looks like magnetos helmet

  • @danielperezpimienta8592
    @danielperezpimienta8592 5 років тому +1

    How thicc is that foam??

  • @jesusgrillasca2475
    @jesusgrillasca2475 4 роки тому +1

    please free template

    • @EvilTedSmith
      @EvilTedSmith  4 роки тому

      Here's a free pattern for you. eviltedsmith.com/shop/paladin-helmet/

  • @HopiTrails1
    @HopiTrails1 2 роки тому +1

    ahhhhh the PC meter is high here lol.....there is most definitely a right and wrong way to do things......thats why we come to listen to someone who knows the right way from experience instead of reinventing the wheel......the better the teacher the better the student.....just sayin

    • @EvilTedSmith
      @EvilTedSmith  2 роки тому

      Thank you for watching and subscribing.

  • @536767676533766
    @536767676533766 4 роки тому +2

    i can do it WAYYYYYYY better period and that is fact.
    here where i live they call me the QUEEN OF FOAM i tell them i am the GODESS OF FOAM
    Give me a challance