Laser Cutting Stainless Steel Living Hinge Patterns
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- Опубліковано 14 жов 2017
- In this video, I experiment making stainless steel living hinges using a 2000W fiber laser to cut out different patterns commonly used with wood. I will be doing future video of hand formable sheet metal parts.
My favorite shop gloves: amzn.to/2xHJDx6
Here's a link to the patterns used in this video:
drive.google.com/open?id=0Bwv...
See my instructables account for step by step guides to some of my projects: www.instructables.com/member/P...
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This video was made at Europa Manufacturing in Boca Raton, FL. If you need any parts quoted, email me at protogmanufacturing@gmail.com
#robot #making #engineering #manufacturing #laser #electronics #lasers #robots - Наука та технологія
Adolf's Law: if you draw any repeating pattern using right angles, sooner or later you'll end up with swastikas.
Outstanding. Very interesting information and amazing time lapse thank you. I loved the 3d and last cuts
That was an excellent demonstration! Thanks for posting it.
I think if I ever got to own one of these machines I'd cry out of happiness.
Good Video! I liked how you show the cooling system for the LAYZER at the end and the 3d square pattern looked hella nice!!! Subbed hoped to see more laser cutting in my feed! Peace!
Learn something new everyday. Cheers!
Hi, could you tell me where did you get the clamp?
So neat! I love it that you posted a link to the patterns- some people are set on money & won't divulge anything for fear of losing a sale, others are more generous with their knowledge. It never seems to dawn on the tightfisted ones that generosity pays off at least as well.
P.S. thanks for the tip about the shop gloves
Thank you, I really appreciate positive comments like this!
Are there any hexagon-pattern living hinges? I would think that would be a better shape for 3D flexing than something based off of squares or triangles.
edit: never mind, I am a dummy, the triangle pattern is also a hexagon
Your lab is a engineering playground. Never could I afford all those toys
good laser cutting work
Nite, do you have any system on your fiber laser to avoid any issue with stainless reflection? Thanks,
That was so cool! Thanks!!
Thank you!
Damn good video. Keep it up.
It's not the best way of making hand formable parts, but it looks pretty and is more of an artistic approach. Do a quick image search of living hinges and you'll see example of practical application. Also, the yield limit is not the same as the solid sheet. The material yield is the same, but I can bend the "bracket" pattern about 90 degrees and it still returns to flat. The solid sheet yields pretty quickly at about 10 degrees. Someone with an idea could design something they could hand form themselves without proper sheetmetal tools and save a lot of money on shipping because it ships flat.
You could make and sell custom electric guitar pickguards. How much did the machine cost?
Hey im interested in more information for a diy project i have a design and want to see if you can help
That laser cutter is cool. Faster than I expected.
Does any one know where to get those spring loaded clamps which help prevent the small sheets from shifting on the table? We have a fiber laser and struggle with small pieces shifting during the cutting. I have googled around but cannot find them
what program do you use?thanks
Fabric pattern is real pleasing to my eyes. All look cool though!
Is the cutting part sped up or is that how quick it cuts the stainless?
Some nice videos you got there!
What brand is the laser cutter?
How often do you have to replace the supporting grating?
Very cool, I want to test these and design some applications
where do i can find thise clamps?? thanks
How accurate can you cut with this laser cutter? what is the cutting diameter? Can this one cut small gears eg. m0.5 or m0.3?
Nice job... what type and wattage laser did you use?
What gage of steel are you using
I'm wondering where you got those little clamp/weights? I'm running into the problem with my smaller pieces of light gauge steel wanting to fly away.
They are called Cleco fasteners. There are clamping ones as shown in the video, and they also make them for holding sheet metal together through rivet holes. They are very common in the aerospace and automotive world!
Pretty neat. Had not heard the term "living hinges." Guess that's the same as kerf cutting?
In this case yah, exact same concept, but "living hinge" is used any time a hinge is made of one solid piece. Think like a dvd case where the hinge is the same piece of plastic as the front and back.
Ah, neat, thanks. So the CD case is a living hinge, as it's built into the plastic, even though the case is two pieces?
the solid black cases would be living hinge. where as the clear hinges are not.
First time I heard it too. Something like a ketchup bottle cap? :)
Where can I find that first cutting plan? For the spiral/feather thing ? 😁
thanks, nice pattern
Thanks!
do fiber laser cutters have any "high" running costs, like waterjet or co2 lasers?
On the contrary they are very cheap to run as compared to a similar co2 laser. A new 2 kw fiberlaser can outperform a 4kw co2. I've seen a 2kw cut through 1 inch steel at 25ipm.
It's much more economic in use.Please contact us for quotation and more information. Mobile/WhatsApp: +8615064070419
@@amycarrie7002 hi my whatsapp number +971558533191 pls send sms
cool. how much heat does this transfer to the metal? Its obviously safe to touch but is it warm?
Thanks, it's slightly warm. High pressure nitrogen is ejecting molten metal out the back of the metal before the heat really has a chance to spread.
hello mister, i dont have to much money to get this kind of machines, but do you have good references of machines around 500W fiber laser brands?? of course smaller, thanks
Wow! I'm really impressed, that laser machine works so well on stainless steel. My question is: Aside from those pattern you've demonstrated, will your application work on 2-3 inches diameter of round stainless plates (2.5-3mm thick) to turn it on a 2d medallions? Is it easy for you to centralize a given pattern? I am asking you because you may be the right person to contact about my projects and I might need your professional help one day. Thanks in advance.
What is the width of the material removed / the diameter of the beam at its focal point? Seems tiny
What lantek version do you use?
It's the latest version but combined with LVD's software called CADMAN. I also use it to program the turret punch.
Oh wow that laser is so cool. I could watch that all day.
Proving the old saying "Simple minds are easily amused"
haha wow i guess i do have a simple mind. thanks for letting me know! appreciate it
Von Skipppy proving yet the saying you are not intelligent. Surely you are in the pay to enter mensa club..
The 3D cut was the best!
Question. I've been looking into getting a laser cutter, and of course a fiber laser seems like the clear choice for cutting metal. However, most of the low-wattage fiber lasers are stationary, and this is clearly on a flatbed, which seems to be more common with cO2 lasers. My question is: is there a particular brand that makes fiber lasers in consumer-level configurations (7-12k price range) that do what's shown here, or am I out of my league?
those fabric ones would make a great looking day shutters
Hey Proto! how thick of a material can your laser cutter cut? Never seen something cut patterns that fast before! cool vid!
como se llama ese sistema de sujecion para la plancha
Great Video. What are those clamps called, and where did you get them? Thanks in advance.
They are CLECO sheet metal clamps---aircraft and racing cars!
is that some kind of water dropping in order to cool down the nozzel?
silly me, didn't see any water droplet when you take it up so it's just some sparkles?
No water. It using liquid nitrogen to purge the cut, but it is already gas by the time it reaches the nozzle.
Why not regular air?
Can this laser cutter use oxygen for cutting thicker material?
Regular air will oxidize metal and result in discoloration of the areas surrounding the cut. Yes, we use oxygen to cut thick steel but the edges are very dark and need to be cleaned up.
damn that laser cutter is fast
It beats a bandsaw, that’s for sure! It's cutting the 0.062" stainless steel in the beginning of the video at about 700 ipm and the other patterns at 1100 ipm!
3kw fiber optic laser?
2kw LVD-strippit Lynx 3015
Wow this was fun to watch. I wasn't sure if the footage was sped up. The laser cutters I've seen so far couldn't cut wood at that speed. How powerful is that laser? With all that molten/burning metal flying around, how does the lens stay clean?
The laser is 2000 Watts. There is a 3000L liquid nitrogen tank seen at the end of the video that purges the cut and forcefully ejects the molten metal downward.
hi sir , how to etch and engrave with laser on stainless , thanks , fiber or c02 and what power ?
It's 2000w fiber laser.Please contact us for quotation and more information. Mobile/WhatsApp: +8615064070419
Thanks for sharing, gonna run them on the next TRUMPF laser I get to play with. What watt machine you running? I work with 2.5KW to 8KW TruDisk Fiber. 1030-5040 TruLasers. I also like the holders you’re using to hold the thin materials. Keep up the great Laser videos, there aren’t enough how-to’s or tricks of the trade videos for the sheet metal guys!
I notice the laser cutter went with the longest route (as evident during the 3rd piece cutting process) as the most efficient use of the 'on' time. Never seen this process before, so this might be a silly question but doesn't it produce intense heat (since you seem to be able to handle the finished work with your bare hands)?
Stainless steel has a very poor thermal conductivity so it isn't very good at spreading heat. The laser beam is about 0.006"(0.1524mm) and the cut is being purged with high pressure nitrogen gas. It's barely warm after it's done. Thicker parts and aluminum parts do get quite a bit hotter though.
The last pattern you've shown and the 2nd, both give a 3d* result. Their use are not as logical as the other 2.
Very nice video. I'm trying to get a fiber laser cnc at the Lab I ran. Crossing fingers.
2:39 the laser cutter starts to play LEDZEPLINS lmigrant song
how long would it take to use a bottle of nitrogen cutting SS, i am looking at buying a machine and am curious to the consumption per hour and how much i will need to have holding wise.
800mm/s， the max speed. More detail ,can add my whatsapp 008618361445350
What are the clamps holding down the plate? Those look like they might be handy in the waterjet as well!
Those are Cleco side clamps: amzn.to/2Bc2DZN
Wow! Thanks for the speedy reply!
I think there's probably changes that could be made to optimize the technique for the material. Steel is already pretty ductile, the ability to transfer and absorb stress is a big part of what makes steel strong. As a result patterns aimed mostly at increasing ductility might not really be as useful as some hypothetical pattern that improves on other properties where steel is weaker.
Do you do custom orders? I used to be a technology teacher, but my labs were taken over by online testing so I teach art. Anyway, I want durable patterns cut that will be used by children to trace designs. I've tried cardboard, tagboard, etc., but it all wears and breaks. Would a stainless steel pattern be more reliable, rugged? I'd love to know where to order many made depending on cost.
Absolutely, stainless is very durable. Do you have drawings of the patterns?
Please cut a Hilbert curve! I don’t think it’d be useful but it would be fascinating to see how it behaved.
How log does that support base grid last?
I'm not sure, it has lasted 6 months so far. The machine cuts new slats for itself but we scrub them with a wire brush on an angle grinder.
Does the metal not get hot when it gets cut? I'm always scared you'll burn yourself whenever you pick up a part right after the laser is done
Stainless steel has a very poor thermal conductivity so it isn't very good at spreading heat. The laser beam is about 0.006"(0.1524mm) and the cut is being purged with high pressure nitrogen gas. It's barely warm after it's done. Thicker parts and aluminum parts do get quite a bit hotter.
Thanks, man :)
I wonder if u could use these for robot actuators.
What is the brand name of this fiber cutting machine?
LVD LYNX FL 3015. Over 250k new.
xintian116@xtlaser.com, pls write to me
So what about forming it? Creating a "living hinge" and not folding it is like plotting origami lines and not creasing! Check out Ron Resch paper and stick film, Orgamizer by Tomohiro Tachi and Erik Demaine. The possibilities are phenomenal! Keep on exploring and creating brother!
Can I have some personal design on it. How can I order please explain me.
I’d like to show you how to use the machine. Please contact me via john@sfcnclaser.com or WhatsApp +86 15863177821
Hello, our company provides self-design of the pattern or logo of the cutting machine。 Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com
Stay Healthy & Best regards !
thanks
What’s the point of the z axis travel on a laser cutter
Several reasons. Parts can tip up and hit the nozzle. We can also cut enclosures and parts that are already formed so it cuts more than just sheet metal. There are two beds, a top and lower bed so the z axis has around a 15" reach. Another reason is to prevent warping. If a part has a lot of features too close together, it's better to raise the head to allow the heat to spread more evenly.
2:39 this machine got good rhythms
Damn i wish we had one of these at votech
I liked the triangle one, but it looked like some of the angles that it wanted to bend at ran at a diagonal to that section you left at the top giving it too much rigidity... I wonder if that might have something to do with it not being as "functional" as the rest of them... >_>
Neat
whats the thickness of the material hes using?
That is 16ga stainless steel which is about 0.059”
2:40 plays 'We will rock you'
Underrated comment #0241
2:38 notice the beat
Arnþór Gíslason I heard Led Zeppelin, intro of the Immigrant Song.
Perfect. ok.
How much did the laser cost
Around $250,000.00
Can that laser cut 1/8" or 3mm aluminum?
Justin Bell It can cut up to about 9mm aluminum. Email me if you need any parts made at protogmanufacturing@gmail.com
Proto G what kind of pricing would you charge for different parts?
That depends on several parameters. Lead time, material & thickness, material finish, hardware, post burn operations like deburring, packing shipping, how well the part was drawn, etc.
Justin Bell newer lasercutters can Cut i think Up to 30mm in Aluminium, and 23mm in staubleisten or Something,
I saw 25mm Steel recently, astonishing i can say
...A Thumbs up.......nice work, even if it is just a demonstration....I'm guessing to avoid the issues with cutting stainless this thin, with any 'HOT' source...Plasma, laser....you'd want pretty high current source and fast travels....impressive that the machine can follow the pattern at that speed with no visible distortion in the finished parts..! One of the advantages of Fiber Lasers...very little moving weight... How do the optics stand up to the high number of 'piercings'.....I know that's an issue with Laser, plasma and even Oxy/acet...I've done alloy of oxy/acet and plasma by hand...always tried to do piercings with a 'tilt-in'...and if possible, I'd drill 'pilot' holes....
With fiber lasers, ther are no mirrors that can be damaged or misaligned like a co2 laser. There is a quartz lens that is purely to protect from debris traveling up the head that is optically clear. It just needs to be cleaned every few weeks with alcohol.
Thanks for the explanation, I've been under the (dumb) impression that "fiber" lasers were just for making black marks on metal. Amazing. Thanks for posting!
How much cost
It's a fiber laser cutting machine.Please contact us for quotation and more information. Mobile/WhatsApp: +8618361445350
You might want to try mixing your audio down to mono for the last bit when you were talking. It sounded like you were both intermittently blocking a noise source and perhaps moving from behind the mic to in front of it causing really odd phasing effects.
That is from me trying to filter out the background noise in my video editor. It's really loud in the shop and it's hard to even hear me without reducing background noise in post. It also distort my voice a bit when I do that but it's better than not being able to hear me. I need a better mic with adjustable gain and filtering.
Makes me wish Id become an engineer.
the "Clean up" ruined the nice smooth finish... :(
It looks better than leaving all the piercing marks and sharps edges.
it could easily be polished to a mirror finish it would just take time
what about the droos ??? there are at the back side??
Dahell is a "living" hinge?
"A living hinge is a thin flexible hinge (flexure bearing) made from the same material as the two rigid pieces it connects, rather than cloth, leather, or some other flexible substance." : en.wikipedia.org/wiki/Living_hinge
who hears techno music while the laser works ?
Do you want to know what add I got before this video? PragerU, talking about Nazi Germany in World War II… now flip one of those hinges… I think UA-cam knows
What about the price of this machine
Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com
Stay Healthy & Best regards !
What is the cost of your machine?
Kindly add my WhatsAPP/Wechat number : +8618668921695 . or send mail to : sales079@oreelaser.com , I'll share more info to you .Our web: oree laser.com
Stay Healthy & Best regards !
Would of tagged the part just in case, to stop it flipping and causing head damage.Cool vid tho.
What is machine price 1000w 3015
Around 300,000 USD
Please contact us for quotation and more information. Needn't so much money. Mobile/WhatsApp: +8615064070419
how many cubic feet of nitrogen does that tank hold?
3000 Liters
What kind of laser machine is this and how much did it cost?
Fiber laser. Well over 250k
Acoustic metamaterial
Actual comparison starts at 5:56
holy shit thats fast
Not sure you're using that last one properly. Maybe try after getting rid of the plain part on the top?
Or with a longer hinge.
i ilke the squarezy one
Kerf tastic
The swastikas one is very aesthetic
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More detaisl of machine on :jsdmt.en.alibaba.com/productgrouplist-801473940/CNC_press_brake.html?spm=a2700.shop_index.88.20.41354205tcJkb5
Whar pice the machine
I’d like to send you the price of the machine. Do you need one? If so, contact me via John@sfcnclaser.com or WhatsApp +86 15863177821
whatsapp 008615014573459 e-mail sale102@szyintao.com for quotation .thanks
$20000 machine. Out of my league.
I wish it was only $20,000.
When you said 3D, I thought you meant, well... 3D.
3:45 *sigh* theres gonna be comments about it