PCB Vertical Plugin
Вставка
- Опубліковано 8 кві 2024
- The PCB Vertical Plugin device is an efficient circuit board insertion equipment, known for its fast insertion speed, high precision, suitability for various sizes and types of circuit boards, improved production efficiency, reduced manual labor, as well as decreased damage and waste.
- Наука та технологія
The Precision is incredible
Maybe precision is 0.1 mm
Currently it's 0.3 ryt?
@@YouWillSUffer____ whats ryt?
Да , но эта техника уже устарела.
@@DrHouse-zs9eb way cool people say right, amiryt?
It’s like a sewing machine for capacitors
Yes like button fitting machine 😂
You took the words out of my mouth 😠
Spicy needles
Indeed it sounds like a sewing machine
Why is this soothing?!?!
I’d love to see closeup of the mechanism how the legs are guided through the holes.
извращенец.
однако
I think also
Same thinking
You read my brain
No need of a guiding mechanism. The machine knows every component's precise location and orientation from the PCB design file.
I wasn’t that impressed with the precision to get into the holes however the bottom actually cuts and solders the leads. Now that is impressive.
The bottom only crops the leads, the board will feed into a wave or selective solder machine next.
I’m glad it’s not being done by hand.
Don’t solder. Just cut and clinches
I don't believe this machine solders
No, it doesn't solder the leads, if you see the other videos the devices attached to the pcb still move freely
My first day work, I visited this department in my factory. Panasert machine from Panasonic in 1989.
What type of Programming do they use to operate the machine? Plc programming? Or normal language programming like python, c++ ?
I worked with UIC only. Panasert is quite different
@@unconquerable4172 these days at least they have a windows/linux computer attached and you give it files generated from your PCB design program
@@unconquerable4172 If I recall, Univeral Instruments have their own programming language, but it's not complex at all.
I didn't know capacitors were placed with sewing machines. You learn something new every day.
Я чтобы поставить 1 конденсатор рассматриваю полярность, и ещё раз убеждаюсь где плюс где минус. Потом просовуваю ножки, ещё раз проверю полярность. Потом запаиваю и ещё раз рассматриваю правильность установки, потом дальше 😂
Перед первым включением еще поди подальше отходишь, кстати бывает гильза вылетает довольно с большой силой
Это все потому что вы ремонтируете, а не сборкой заниметесь
@@daniilsib6762 почему бывает и сам свои платки делаю
Потом, перед включением ещё два раза проверяешь.
Включаешь, а там полярность не та!💥💥💥
Я вообще не ставлю на плату, все навесным монтажом 😂 получаются конструкции
Pick and place machines are amazing. They’re absolutely ubiquitous in electronics manufacturing, and without them, things would cost so much more than they do.
With all the joy of lead-free solder with cold and or broken solder joints.
This isn't pick and place. This is through hole insertion (with cut and clinch)
Какие же люди умные!!!Ведь это всё нужно придумать,сделать оборудование и внедрить все это в дело. Очень большой труд.
Вот у рашки такого нет, ни одного станка, хотя в бюджете триллионы валяются с ндфл, НДС, штрафов, пошлин, растаможку, утиль....
Короче бабло из воздуха в карманах воров в законе
@@NekenVoldemarovichда-да, а все заводы на самом деле используют украинские чипы из стиральных машин, расскажешь
@@rusername ну наш Байкал и Эльбрус только забросили, выживают сами по себе. Компонентной базы элементов 100% нет
Всё остальное - Китай
@@NekenVoldemarovich😂😂😂 кастрюля снимите пожалуйста эксперт
@@user-li4ek2wx5i о лять, сын ванги нашелся 😄
That accuracy 😮
no more so than my $50 3d printer
It’s not. Circuitry is usually 50ų to 100ų. That’s about 10x the size of the holes which inject gas into engines.
那麼精準！那些電容腳不能有歪掉的狀況！電子業的技術越來越強！
這3、40年前就有的技術，而且比這更快
This is old through-hole tech from the 80s.
Teraz używają telekinezy
Back in the day the TDK VC-7C Radial Inserter was the able to keep up with production at Rockford Fosgate Tempe, AZ
whats a rosford fosgate? U build foss gates for pewtin?
It's called a Pick and Place Machine. Next step would probably be placing the rest of the thru-hole parts. Then its off to wave or selective solder.
You should see a machine that does surface mount parts too. Amazing!
You realize this machine is soldering them at the same time yeah?
@@ObservationofLimits No.
@@ObservationofLimits just because some other guy in the comments says so doesn't mean its true
its just clipping the legs of
It's a radial insertion machine, not a pick and place. A pick and place would pick and then place SMDs. On this machine, you can see the sequencer chain and the cut and clinch head just at the end of the shot. I was a production engineer in an electronics company for 15 years. I know these machines very well, along with axial inserters, pin inserters and IC inserters. The ones I have programmed and maintained were Dynapert, Amistar and Universal. This is not soldering.
Yea, I didn't know if the arm below the PWB was soldering of prepping the lead for the next step.
I too worked in manufacturing but more on a product introduction standpoint. 16 years overall and was responsible for managing the setup of the entire production area, processes, systems, etc. We did everything from SMD, hybrid, PTH, and even hand placement. I've seen wave, selective, oven, and hand soldering. All very cool!
I've seen videos of pick-and-place for surface mount devices, but this is even more impressive.
As an audio engineer, I really love this plugin!
That loop is almost flawless, good work my guy
Ahh the days of through hole! 🕳️ miss working with it! Smt is quick. But the accuracy of the through hole is excellent!
It would take a human being 30 minutes to do this job as reliably.
Дней ))
30 minutes for a very well trained one.
Don't forgot that machine itself made by human being
I used to make cards for a living. I had several boards that had close to 1k parts. Less than 6 hours to complete one.
and that would create a high paying job. we would be fine with hand made expensive computers. the internet is diminishing returns, look at what its giotten us.. was cool untill like 2010 then its not actually done anything useful for us anymore. we should all go back to like a few decades that was teh sweet spot.
I was a maintenance technician on one of these machines (Universal Radial88 Inserter) and let me tell you…when the calibration got off you’d spend the next several days getting it back into alignment. Everything had to be perfect from the rear of the machine where the parts are loaded onto the conveyor to the head that grabs the leads and places it in the board and clips/crimps on the bottom.
An incredible mechanical machine, with so many parts that could and did wear. But when it worked smoothly it was amazing to watch.
The calibration isn't that bad, nor should it take so long. If the stop position of the chain moves, the yes it can take along time to get everything fine tuned again. We had 3 RAD machines running 24hours. I had a spare cut and clinch head assembly on standby with good symetrical knives and corretly lubticated. 5 to 10 good rebuilt clips. At least one fully rebuilt adjusted and tested feeder. And a partially prebuilt head inserter. These are good machines.
They are Electrolytic Capacitors. They can only be put in one way….one leg is the anode and the other is the cathode. The machine inserted them all in the correct orientation.
Yup, who asked?
The componants are tested by a programable verifier (VER) just before the enter the enclosure. If the electrolytic cap. is the wrong way round (operator error when loading) the machine will stop and light up a lamp.
@@trespire Yes indeed, I remember it well.
Швейная машинка для радиолюбителей 😂👍
Netflix: Are you still watching?
Someone's daughter:
Напомнило старый анекдот:
Купили как-то суровым сибирским лесорубам японскую бензопилу.
Собрались в кружок лесорубы, решили ее испытать.
Завели ее, подсунули ей деревце.
«Вжик» - сказала японская пила.
«У, бля...» - сказали лесорубы.
Подсунули ей деревце потолще. «Вж-ж-жик!» - сказала пила.
«Ух, бля!» - сказали лесорубы.
Подсунули ей толстенный кедр. «ВЖ-Ж-Ж-Ж-Ж-Ж-Ж-ЖИК!!!» - сказала пила.
«Ух ты, бля!!» - сказали лесорубы.
Подсунули ей железный лом. «КРЯК!» - сказала пила.
«Ага, бля!!!» - укоризненно сказали суровые сибирские лесорубы! И ушли рубить лес топорами…
This is called a RAD (radial instertion) machine, made by Universal Instruments Inc. Binghamton, NY.
I used to maintain these, along with SEQ (axial sequencer), and VCD (variable center distance). If well maintained can work 24hrs.
I still have the full set of drawing, operating and programming litrature.
Как люди представляют ремонтника ноутбуков когда сдают его на диагностику
😂😂
Обычно представляют что проводок отошёл или предохранитель сгорел а уже деньги огромные берёт)
Думают что потыкать паяльником и мультиметром достаточно, чтобы все сгоревшие компаненты чудесным образом регенерировали до рабочего состояния.
The developer is a genius
Universal Instruments Inc, Binghamton, NY
อยากมีสักเเผงวงจรนึงจริงๆเพราะดูมีความเเม่นยำจริงๆผู้คิดค้น เก่งมากครับ
หากอายุสัก7ขวบ จะพยามยามตั้งใจเรียน เเละไปทางที่ถูกต้องเพราะโลกของเทคโนโลยี เปนช่องทาง รายได้ดีมาก ตอนนี้คงไม่ทันละครับ..คงต้องไปพบยมบาลก่อน ที่จะเห็นอนาคต ที่มั่นคง
สุดยอดครับ...❤❤❤❤❤
The fascination about machines like this is the total lack of hesitation. There is no what if's or anything, just start going at a 110%.
more like 80% probably
A "Sewing machine" for PCBs.. nice!! ❤
The motors that can make move this PCB are amazing
This is beautiful... Ive been watching for 10 minutes now. Why is it so calming?
Real incredible precision, lol I messing with my 3d printer like 0.1mm adjusting over two months. I'm impressed, good engineers
Пи..ц как быстро, интересно как он контролирует вошло или нет
Ни как. Если что то вылетит, монтажница на контроле доставит вручную. Я на подобных станках работал на заводе Коммунар, телевизоры Березка собирал. Участок "Трасса", станки типа "Трал" для вклейки радиоэлементов и "Трофей" для установки этих элементов в печатную плату.
Если выводы были не ровные то загибает и бывает и сам компонент раздавит 😂
மனிதனின் மூளை அபார வளர்ச்சி உடையது, 🙄🙄🙄🙄🙄
Да особенно у еврея поберушки😂 владимеразеленского!😂😂😂
What a precision. Maths at it's peak
What's crazy is while this is really fast, when you think about the scale of pcb manufacturing this is actually a really slow process!
Точность и скорость невероятные
Автоматизированное производство оно такое, да. Там же можно программно задавать на сколько поворачиваться шаговому двигателю. У шаговиков обычно один шаг 1,8 градуса, а если зафигачить редуктор, то можно перемещаться с очень мелким шагом, а значит и точностью и очень быстро.
Чего, только не придумают, лишь бы не работать!
Respect to the worker moving the pcb gast enough to keep up
No worker is moving the pcb. It is done by x and y axis cnc table.
Manufacturing is underrated
so true ...gangsta rap artist flies off in a gold plated exec jet. We value the wrong things.
Прям как швейная машинка😏
It can also be understood this way😂
These PAP machines are crazy good. Well done
Thank you for the one who invented the sewing machine
Nice machine! Are components adhered as well? Wave soldered?
Looks like they are soldered and the legs cut right at the same moment. Amazing
@@fridaycaliforniaa236 nope .. just clipped
Ever since I watched Venjent, my shorts is flooded with industrial sounds good for sampling.
😮 as an engineer I think I need one of those. I've been stressing myself fixing things manually
Saya pernah menjadi operator mesin RH seperti ini pada tahun 1998 - 2005
Di PT Katolec Indonesia (Subcont dari produk Sonny, Panasonic, Epson, Aiwa, Yamaha, Sanyo)
I hope someone has jacked up the audio here because it sounds like they're stamping auto parts or something.
This remember me 20 years ago. I used to love to work with these machines.
а чо работу бросил расправил ась? 😅😅😅
Really surprising to see this running so smoothly, generally when we will do it manually. It will be quite difficult to pass the capacitor terminal through the hole as most of the time it will be bend will not be able to pass thru
Timing and the precision was awesome 👍🏻
精確度 很厲害
而且 電容 有正負極 不能插錯
Can see some horizontal plug in?
- The white tube to the cut and clinch is the wrong part. It should be a bright yellow-green, and properly clamped to the cut n clich unit to create a good vacuum, otherwise the leg trimmings will build build up inside the cut n click caussing it to fail and even brake a knife.
- The 2 contact wires should be black spiral wires, not those staight white wires.
Whoever is in charge of maintaining the RAD should do a better job.
I could watch this all day
I have worked in several circuit board assembly companies and I have seen these and many other types of these machines perform, and all I can say is this is either an old machine, it's running on low speed or it's just a slow machine. Most of the machines I worked with operated at such high speed, that board would only take 2-3 seconds to be done
All components are visually inspected by a person in a separate room to verify quantities, alignment, quality, and that they are the correct component
I will show this video to our IT guys in the company, for motivation 😂
Fantástica, coloca los componentes por arriba, mientras la otra herramienta solda por abajo de la placa los elementos a una velocidad increíble.
座標が完璧
位置精度が高いのは凄いね 早いし
If you close your eyes and just listen, it sounds like a lego set coming together.
PCB: "Please be gentle"
Machine: *smirks*
The precision on this is incredible! Anyone that's worked with pick and place machines will know how unreliable they can be.
Oh man I've got PTSD from reloading a similar machine making video cards in the 90s.
Help its so perfect i can't stop watching
이런 자동화 시스템 설계자들 참~~대단해~~!!
now give the board a cigarette
Ah, you made me grin.
That was some fast installations of a LOT of capacitors.... would be a shame if they were.... _plagued..._
Seriously though, thats one hell of an amazing machine.
No solo inserta los capacitores con suprema habilidad y exactitud, también los suelda al mismo tiempo.
Recuerdo cuando trabajé para Panasonic y reparaba, este tipo de máquinas , las que ponen resistencias son más rápidas 😉👌
Берёшь и суёшь.
Берёшь и суёшь) 😂
Он хоть успевает припаивать? 😮🧐
Accuracy of machine 📈 Knowledge of machine 📉😌👍
But remember that increasing speed, accuracy, minimizing defects and replacing 2-3 employee salaries with power from an outlet - is not a reason not to continue to increase the price of the product, as before)
I bought a TV and it comes with all of those functions 😄
I've repaired these. Fascinating tech!
Try siplace SP20 head on SX machine, with 180-190k components per hour and then we are talking business.
My old HF 3-3 Siemens Siplace machine is 5 time faster with 4 pick and place modules in PA2 and 2, 12 peace colect and place modules in PA1..
This technology was mindblowing in 1999 🤓
"Switch to your other weapon. It's faster than reloading!"
this is how electronics should be recycled. a machine just like this that pulls everything back off the board.
The fact a human has to build the robot to build the computer to build the computer is fascinating
ingat waktu msh bujangan tahun 1990 kerjanya ngoperasikan mesin sejenis ini
For some reason, I was expecting this to lead into another Venjent remix.
Accuracy on top Notch !!
In addition to precision, the machine is very fast
Beautiful!
Thank you for share.
Thank you! Cheers!
Как? 🤔 Руками бывает сложно в эти дырочки попасть😁 а тут всё чётко. 👏
So that's what my neighbours are doing every night.
This machine doesn't need holes...it makes them using the component legs.
Doubt that, are you speaking from direct knowledge?
Bro is stitching a computer. 😂
gotta make these Machines into a Orchestra
Done by the machine and priced as hand made 👍🏻👍🏻👍🏻👍🏻
У нас на кэмзе до сих пор электродвигатели вручную наматывают 😂
Old school
Literally just did my entire life's work in less than 20 seconds
I want to learn how to make such a high precision automated machine, learning this thing is like a dream for an Indian tier-3 engineering college student😢.
Jesus christ.
That thing moves with the precision and malice only a machine could master.
Kalo itu mesin buatan manusia , makaanusia sanggup melakukan hal tersebut , ( memasang elco secara manual bahkan dgn kecepatan melebihi mesin)
Que hermoso es lo exacto. Y los que lo hicieron posible.
Can I get $ now? I put in my 8 hours of watching this for malfunctions. I report it worked perfectly for all 8 hours on every board.
So you are telling me the actuators and joints never fail and it remains always accurate
The sound is wonderful
Meanwhile my soldering iron got hot enough by the end of the video lol
Were getting unemployed with this one 😊