I think you know by now I'm a fan of the channel so don't take this personally. All though I enjoyed the video it was a little too long for what it covered. There was a lot of time taken up showing the same process. I would have really liked to see more of the complete build. Well done guy's.
I don’t think they finished this in one day, so he prob didn’t stick around multiple days to film all of it. I can understand that, especially if the workers aren’t stoked about being filmed for a week.
You guys are quite admirable! Y'all are honest and hard working and very industrious! Not to mention that you guys are very clever and ingenious! Y'all find a way to make it work with the stuff you've got at hand! I admire you guys and I wish only the best for all of you!!! 😊
Привет всем) вы большие молодцы, но чтобы станок служил долго необходимо станину станка искуственно состарить, чтобы снялись внутренние напряжения после литья, и конечно же сделать термообработку направляющих, тогда станок будет служить долго 👍 удачи вам. Всего доброго
Да и как бы подобрать хотя бы чугун из тех же станинин, а не из лома... Ребята молодцы, но некоторые моменты в технологии производства нельзя игнорировать
Trabalhadores esforçados, conseguem tirar "leite de pedra" diante das precárias condições de segurança no trabalho. Parabéns ao esforço e criatividade desses trabalhadores!
Wow. My very first job was as a Foundry Technician working at a foundry producing the lathe bed for the full range of Colchester Lathes. The main patterns and moulds were single piece, not made in sections like in this video and most of them very much larger than this one. But amazing to see how they did it here.
Even the smallest colchester lathes have high precision spindle bearings and are very fine quality machines...as long as you don't need a metric model which is a endless mix and match of imperial and metric
This was a very long time ago that I worked in the foundry, way back in 1969/70, I moved on very quickly into another industry and stayed for 40 years. @@Sketch1994
Basically a cast iron, but a high quality one with added Silicon and Manganese. Cannot recall the exact details, I worked there a long long time ago, briefly way back in 1969/70.@@peteromoe4667
These are brave men ! They are tending the furnace and pouring liquid metal with SANDALS on . We should be extremely thankful we live in a country where we don't have to work in those conditions ! !
Bravo aux travailleurs qui ont réalisé cette pièce de tour. Le savoir faire et le courage sont les deux vertus qui permettront d'évoluer. Cette méthode a fait la fortune de l'Angleterre. B. Rooman à Bruxelles.
А ! У ! Нас в России говорят : искусственный интеллект! Роботизация! 😂😂😂😂 👿👿👿Вот люди работают правильно!!! 👍👍👍👍👍 Вот таким людям как эти ! Респект и уважение!!! 👍👍👍
If your arm is ripped off, it is the will of Allah. If molten metal is splashed in your eye, it is the will of Allah. If the lathe bed falls to the shaper table, crushing your member, it is the will of Allah.
I doubt that this kind of work was this crude even 150 years ago here in the U.S., but it sure is interesting to see. They're getting the job done with what they have.
Other than the sandals and the electric hoists there isn't anything in this video that wouldn't have been done 150 years ago in the US. And calling these castings crude is a real insult to their skill.
It's amazing what people can do with what they have. In the west ,this type of production looks totally alien and "crude" and the conditions are , the results awsome 👌
@@rcbock15 it is very crude and there is very little skill here, they know how do something but they clearly do not understand why they do it the way they do, they just do it because that's how they were taught. Which means they don't understand the mistakes they are making. For instance that casting is made of pure pot metal, that shaper they were using to machine the bed is screaming for some oil, and the surface finish on the bed was terrible. My blind grandpa could do better with a hammer and chisel. Its a case of monkey see-monkey do, but monkey does understand why or what he does.
hahaha, typical american without any education and commenting everything in ignorance state of mind, this is what foundry looks like many years ago, what make now its just modernize, you still can search hobbyist youtuber from US that are not stupid and ignorance like you doing this shit, exactly the same.
i remember once i had done a planing job on a double column planer for the fabrication of a dove tail die both male and female part .one of my earlier days project .Thankyou for making me remember
Interesting video, but it is a real pity that it missed out the main point of interest during machining, which is of the machining of the guideways on the top of the bed casting. It could be seen that the top had already been machined before the casting was shown mounted on its side, cannot see any logic in not showing the top surface being machined. But still interesting, and a nice product at the end.
Можно бесконечно смотреть на бегущую воду, горящий огонь и на то как пакистанцы что-то чинят\изготавливают. Не обращайте внимание на непрезентабельный внешний вид и устаревшие технологии. Эти ребята абсолютно чётко знают что делают, используют даже малейшую возможность и крайне точны и аккуратны. Моё уважение, настоящие мастера!
This is a technique called Pit Mould Casting although carried out in rough form without assigning proper allowances you guys have done a big job quite recommendable .
Unbelievable engineering, from the ground up (sorry for the pun). I especially appreciate the health and safety flip flops. Can you imagine what these guys could do with some of our modern machines, or even tools from the late 80/90s. Really impressive.
Felicitaciones Un Gran Trabajo Terminado,se Lo Dice Alguien Que Trabajo 28 Años En una Fabrica de Tornos y de Los Ultimos 20 Que Fabricamos Quedan 4 y No Se Fabicaron Mas,Fui el Anteultimo en Juvilarme ,Hace Un Año Ya y el Ultimo Fue en Febrero,y Solo Vende Lo que Queda,unas Rectificadoras de Discos y Campanas,y Otras De Volantes y Discos,Saludos !!
the clever skills exhibited here are worth far more than any college education could provide you with !!!! People working with what they have available to just make it happen !!!!!!!!
Summerskill planer was made in Sowerby Bridge, West Yorkshire, UK many years ago. Company taken over and merged and merged again and shut down like 90% of UK industry! I used to work a similar planer in making parts for textile machines about 60 years ago in West Yorkshire. UK textile indsutry all died now!
The ubiquitous South Bend 13 has been around for about 117 years, essentially in its current form other than the change from a line shaft to an electric motor and many of the very old machines are still in service. US manufacturing was way ahead of this 125 years ago. I am impressed with the volume of production, based on the number of buried forms in the background.
@@David-hm9ic I'm not impressed with any of it because the whole process is sketchy as hell. Maybe you should stop down to your local Shahzad dealership and check one out 😁
That 'ageing' does absolutely nothing to the castings when it comes to releasing inside tension from the casting process. If you want to get it done properly, you do about 24 our heat treatment on it (stress relief).
You'd probably be surprised the amount of manufacturing that still goes on. Nothing near as much as compared to back the day when even small household items were produced in large numbers but still there is a lot of manufacturing. Ships, submarines, trucks, tractors, planes, cars, rockets, satellites, engineering machines, mining machines, all sorts of stuff - and quality stuff - is still viable to produce in the US. When people say the US, or other western countries don't make anything anymore they are deluding themselves
It’s amazing they can do what they do with what they have. The concern I have is the quality of the cast iron there is no metallurgy and post heat treating for casting stress relief.
On one hand, I want to give these guys some props for working so hard for what must be little more than peanuts, but on the other hand, if that entire casting is made from RANDOM scrap metal, then that means the ways are made of that same metal. DO you really believe that that their mystery allow will accept the type of heat treatment that the ways require?? I found myself gazing on in horror thinking about these guys working in the dirt with no shoes, no safety glasses, and not a care in the world by the look of em. I couldn't help but think the end result of their work must be a heap of trash.... but then it hit me... that casting looks an awful lot like the one under my brand new PM1130. could it be??? oh my god...
Durn! No iron pour or maching of the ways. I was really looking forward to those two aspects. Otherwise thanks for your work. I have never seen molds made in this manner. I learned something.
Where was this filmed? Detroit? I like all the clean metal they used. I wonder how much slag they had to scoop off the top of each load. But I’m also amazed by how things can be achieved without high technology.
...this is where 20th Century technology is intertwined and manufactured in a 19th Century Foundry 🤔 These are probably #HazardFraught lathes, aka Harbor Freight machines 😆
Wow. All that amazing precision. And they actually got to the moon ?. How did they do it ?. Did they stand on each others shoulders until they were close enough to throw rocks at it ???.
Can someone please explain why you'd not start with planing the bottom side first but proceed with the neck? As a machinist of 35 years, I'd do that as a datum first, the flip it an do the slideway then the rest off that.
@@user-gc3bb8uc2d Ну это же как то работает - значит покупателя устраивает сервис и качество услуг ! Вот оно наследие древней цивилизации - о котором все трындят по Рен-тв . Это же Пакистана так понимаю цивилизация реки Инд ! Мохенджо -Дар который типа сожгли ядерным огнем Они на глаз в микрон попадают !
I take my hat off for those guys and the brains behind the production! The blast furnace guys in flip flops also showed talent in step dancing ;)
I think you know by now I'm a fan of the channel so don't take this personally. All though I enjoyed the video it was a little too long for what it covered. There was a lot of time taken up showing the same process. I would have really liked to see more of the complete build. Well done guy's.
Noted!
Agree but maybe they’re protecting some trade secrets?
Yes definitely do an entire build of this lathe please!
Where’s the rest of it?
I don’t think they finished this in one day, so he prob didn’t stick around multiple days to film all of it. I can understand that, especially if the workers aren’t stoked about being filmed for a week.
You guys are quite admirable!
Y'all are honest and hard working and very industrious!
Not to mention that you guys are very clever and ingenious!
Y'all find a way to make it work with the stuff you've got at hand!
I admire you guys and I wish only the best for all of you!!! 😊
From Uk too .
the baby lathe's first breath was amazing to witness, thank you.
Привет всем) вы большие молодцы, но чтобы станок служил долго необходимо станину станка искуственно состарить, чтобы снялись внутренние напряжения после литья, и конечно же сделать термообработку направляющих, тогда станок будет служить долго 👍 удачи вам. Всего доброго
Thanks for the advice 😍
33:18 Всегда лучше надевать защитные очки при работе на таких машинах, от которых могут отлететь мелкие осколки.
@@lenny108 dude.. they have sandals on.. not even all of them.. eye protection is the least of their problems 😀
@@Sanyey за то в масках все. Ковид19 всегда рядом :)
Да и как бы подобрать хотя бы чугун из тех же станинин, а не из лома... Ребята молодцы, но некоторые моменты в технологии производства нельзя игнорировать
Would love to see the complete shaping in a part two!
Trabalhadores esforçados, conseguem tirar "leite de pedra" diante das precárias condições de segurança no trabalho.
Parabéns ao esforço e criatividade desses trabalhadores!
Wow. My very first job was as a Foundry Technician working at a foundry producing the lathe bed for the full range of Colchester Lathes. The main patterns and moulds were single piece, not made in sections like in this video and most of them very much larger than this one. But amazing to see how they did it here.
Even the smallest colchester lathes have high precision spindle bearings and are very fine quality machines...as long as you don't need a metric model which is a endless mix and match of imperial and metric
This was a very long time ago that I worked in the foundry, way back in 1969/70, I moved on very quickly into another industry and stayed for 40 years. @@Sketch1994
Probably gives them the ability to make different size bases with the same basic patterns. Labor is cheap, so it's not an issue.
What materiale is a colchester lathe made of? Is it a special mix if grey cast Iron? Since it can be hardened?
Basically a cast iron, but a high quality one with added Silicon and Manganese. Cannot recall the exact details, I worked there a long long time ago, briefly way back in 1969/70.@@peteromoe4667
I love the latest generation equipment and top-level safety precautions.
😄
These are brave men ! They are tending the furnace and pouring liquid metal with SANDALS on . We should be extremely thankful we live in a country where we don't have to work in those conditions ! !
Bravo aux travailleurs qui ont réalisé cette pièce de tour.
Le savoir faire et le courage sont les deux vertus qui permettront d'évoluer.
Cette méthode a fait la fortune de l'Angleterre.
B. Rooman à Bruxelles.
From America. Totally Admire the craftsmanship.
Habilidade máxima desses trabalhadores! Impressionante!
Cool look at a working foundry. The mold maker has serious skills. The rough machinist uses a built in eyecrometer!
Very true!
These people are doing a good job with wearing only slippers in a foundry without any protection. Owners should take care about the safety of workers
А ! У ! Нас в России говорят : искусственный интеллект! Роботизация! 😂😂😂😂 👿👿👿Вот люди работают правильно!!! 👍👍👍👍👍 Вот таким людям как эти ! Респект и уважение!!! 👍👍👍
Вот именно что ,, говорят,, !
I like how these guys go to great lengths for safety. Steel-toed shoes, heavy duty gloves, flame -retarding outfits and goggles 🤞 OSHA would be proud
Yes it is grerat how these blokes dont have any thumb suckers that still have monsters under the bed telling them how to do their job
OSHA would run out of paper to write violations, really like the walk way where they dump the metal in the furnace.
If your arm is ripped off, it is the will of Allah.
If molten metal is splashed in your eye, it is the will of Allah.
If the lathe bed falls to the shaper table, crushing your member, it is the will of Allah.
@@someotherdude I think you got that mixed up. This is most likely hindu, if religious at all.
OSHA = putting stops and blocking tataics in the progress of man by those who don't understand hard work.
Very impressive mold prep work! Your men are very good!
Thank you very much!
I doubt that this kind of work was this crude even 150 years ago here in the U.S., but it sure is interesting to see. They're getting the job done with what they have.
Exactly 👍
Other than the sandals and the electric hoists there isn't anything in this video that wouldn't have been done 150 years ago in the US. And calling these castings crude is a real insult to their skill.
It's amazing what people can do with what they have.
In the west ,this type of production looks totally alien and "crude" and the conditions are , the results awsome 👌
@@rcbock15 it is very crude and there is very little skill here, they know how do something but they clearly do not understand why they do it the way they do, they just do it because that's how they were taught. Which means they don't understand the mistakes they are making. For instance that casting is made of pure pot metal, that shaper they were using to machine the bed is screaming for some oil, and the surface finish on the bed was terrible. My blind grandpa could do better with a hammer and chisel. Its a case of monkey see-monkey do, but monkey does understand why or what he does.
hahaha, typical american without any education and commenting everything in ignorance state of mind, this is what foundry looks like many years ago, what make now its just modernize, you still can search hobbyist youtuber from US that are not stupid and ignorance like you doing this shit, exactly the same.
Interesting video, interesting process, love lathe turning👍👍👍
Glad you enjoyed it
i remember once i had done a planing job on a double column planer for the fabrication of a dove tail die both male and female part .one of my earlier days project .Thankyou for making me remember
Interesting video, but it is a real pity that it missed out the main point of interest during machining, which is of the machining of the guideways on the top of the bed casting. It could be seen that the top had already been machined before the casting was shown mounted on its side, cannot see any logic in not showing the top surface being machined.
But still interesting, and a nice product at the end.
Yes, not cast iron either. just mixed steel.
They are using a cupola furnace, I'm pretty sure any steel you charge will be cast iron by the time it reaches the bottom.
Love watching you guys work ! Inspiring seeing ppl that don’t cry like USA ppl I live around!!
😂😂
Hold the phone!!!! At 1:17 that man is not wearing his OSHA approved safety sandals.
My Hardworking Pakistani brothers 😎✌️🇵🇰 free Filistin 🇵🇸
Можно бесконечно смотреть на бегущую воду, горящий огонь и на то как пакистанцы что-то чинят\изготавливают. Не обращайте внимание на непрезентабельный внешний вид и устаревшие технологии. Эти ребята абсолютно чётко знают что делают, используют даже малейшую возможность и крайне точны и аккуратны. Моё уважение, настоящие мастера!
Enjoyed the video. Wouldn't a conveyor be better than an elevator they are using? The conveyor would also be easier to build.
My thoughts exactly. All the scrap right up and in, when and where you need it.
This is a technique called Pit Mould Casting although carried out in rough form without assigning proper allowances you guys have done a big job quite recommendable .
Estas personas con este gran trabajo en estos videos no necesitan pedir like o me gusta ,los like vienen solos ,excelente trabajo
🥹
Чувак в кросовках и с тачкой с ломом походу главный технолог😂
Fun to guess the 'pecking order' there but the skills are really good. Safety is another thing. I hope all the men prosper.
не, это простой рабочий(в 1 экземпляре), а остальные 99% "штата" - снимали на тел, пока он корячился за всю хурму.
@@user-zs1wn4vk2e 🤣🤣
Unbelievable engineering, from the ground up (sorry for the pun). I especially appreciate the health and safety flip flops. Can you imagine what these guys could do with some of our modern machines, or even tools from the late 80/90s. Really impressive.
Nice work
Great works
Very fascinating, thanks for the video!
Our pleasure!
These would make great, cheap hobby lathes if they were available in the US.....
Felicitaciones Un Gran Trabajo Terminado,se Lo Dice Alguien Que Trabajo 28 Años En una Fabrica de Tornos y de Los Ultimos 20 Que Fabricamos Quedan 4 y No Se Fabicaron Mas,Fui el Anteultimo en Juvilarme ,Hace Un Año Ya y el Ultimo Fue en Febrero,y Solo Vende Lo que Queda,unas Rectificadoras de Discos y Campanas,y Otras De Volantes y Discos,Saludos !!
😍😍
sorprendente el ingenio humano,
Good workman ship ❤....
Industrial production -(square#1)!-great skill !
🙏
I just realized that in my life of working that I have never worked as hard as these fellows.
the clever skills exhibited here are worth far more than any college education could provide you with !!!! People working with what they have available to just make it happen !!!!!!!!
Summerskill planer was made in Sowerby Bridge, West Yorkshire, UK many years ago.
Company taken over and merged and merged again and shut down like 90% of UK industry!
I used to work a similar planer in making parts for textile machines about 60 years ago in West Yorkshire. UK textile indsutry all died now!
Would have been awesome to see the entire process to assembly.
Maybe a part 2?
Yeah we are working on it
O torno ê uma maquina fantástica.
these men are amazing
Amazing craftmanship! 😍
Yeah indeed 🙏
I think it's a Shahzad, I can barely make out all the badges 🤪😝🤣 Welcome to the USA 125 years ago!!!!
The ubiquitous South Bend 13 has been around for about 117 years, essentially in its current form other than the change from a line shaft to an electric motor and many of the very old machines are still in service. US manufacturing was way ahead of this 125 years ago. I am impressed with the volume of production, based on the number of buried forms in the background.
@@David-hm9ic I'm not impressed with any of it because the whole process is sketchy as hell. Maybe you should stop down to your local Shahzad dealership and check one out 😁
Very hard working employees, even with no shoe's.
Great may your hard work pay off ❤
Yes it will
Im imagining OSHA walking through there with their clipboard and everybody's wearing flip flops
Leave lathe beds out side for at least one year to age them before machining .
🫡
That 'ageing' does absolutely nothing to the castings when it comes to releasing inside tension from the casting process. If you want to get it done properly, you do about 24 our heat treatment on it (stress relief).
Great work. To all the professional machinists out there from the USA, remember that the USA is more of a warehouse than a manufacturer of anything
Exactly 👍
Yeah, except aircraft parts. Most American machinists, myself included, make parts for aviation, aerospace, etc.
You'd probably be surprised the amount of manufacturing that still goes on. Nothing near as much as compared to back the day when even small household items were produced in large numbers but still there is a lot of manufacturing. Ships, submarines, trucks, tractors, planes, cars, rockets, satellites, engineering machines, mining machines, all sorts of stuff - and quality stuff - is still viable to produce in the US. When people say the US, or other western countries don't make anything anymore they are deluding themselves
Good that all man have security sandals. They work very carefully.
Showed this to an OSHA inspector friend. We''re still trying to revive him. In all seriousness. fascinating.
That was amazing
It’s amazing they can do what they do with what they have. The concern I have is the quality of the cast iron there is no metallurgy and post heat treating for casting stress relief.
Saludos cordiales desde Chile 🇨🇱
Thanks bro
Trabalho excelente tudo na força bruta e no final um excelente resultado, parabéns trabalhadores.
Thank you for watching
Just found your channel and Subscribed. Very nice work.
Awesome, thank you!
Magnificent.
Hard working Pakistani people.
On one hand, I want to give these guys some props for working so hard for what must be little more than peanuts, but on the other hand, if that entire casting is made from RANDOM scrap metal, then that means the ways are made of that same metal. DO you really believe that that their mystery allow will accept the type of heat treatment that the ways require?? I found myself gazing on in horror thinking about these guys working in the dirt with no shoes, no safety glasses, and not a care in the world by the look of em. I couldn't help but think the end result of their work must be a heap of trash.... but then it hit me... that casting looks an awful lot like the one under my brand new PM1130. could it be??? oh my god...
Durn! No iron pour or maching of the ways. I was really looking forward to those two aspects. Otherwise thanks for your work. I have never seen molds made in this manner. I learned something.
I think the pour they showed was of one of these castings, just not the one outside that they were prepping. Same thing, though, I think.
Эти люди если захотят, космический корабль построят, просто им пока это не нужно
Fascinating
❤❤Great work im very happy that machine is made in pakistan❤❤❤
🥰
Where was this filmed? Detroit?
I like all the clean metal they used. I wonder how much slag they had to scoop off the top of each load.
But I’m also amazed by how things can be achieved without high technology.
Exactly they did this work with minimum tools and resources
This is on another level for sheer ingenuity when its a case of DIY engineering 👀👏
🥺
...this is where 20th Century technology is intertwined and manufactured in a 19th Century Foundry 🤔
These are probably #HazardFraught lathes, aka Harbor Freight machines 😆
❤❤❤Good informative video. Yaar ab,casting k baad Lathe machine ko full ready tayar karne ki bhi video banao.thanks
Yes next part is coming soon
wow amazing
My real concern is that this poor worker are doing their job without concern for rigorous safety!😢
Great work!
India,has thousands years Tradition in iron smelting .❤
Well said
They are Pakistan people, not Indian !!!
@@angourias Thats a modern difference ...thanks to Dr Jinnah and his co workers for independence
Good job
You are doing good work
Thanks man
@@atomthings7923 welcome sir
Yes i would like to see the complete video of the product to great work
Got it!
Shapers and planets are slow but are cheap to run and get the job done.
You boys are very good...😉👌only problem is you need safety shoes...😜
Thanks 😋
Wow. All that amazing precision. And they actually got to the moon ?. How did they do it ?. Did they stand on each others shoulders until they were close enough to throw rocks at it ???.
😂😂😂
состарить, закалить направляйки, шлифануть на станке, наверное - пойдет.
I really like how he cut those precision machined ways with an industrial revolution era planer!
absolutely yes
❤Nice Pakistan 🇵🇰👍
Super 👍
Am Besten sind immer die Beisteher und Ansager !
Exactly 👍
Привет из России!
Thanx man 👨
Walking around in sandals next to molten steel. That sounds good. PPE isn't a thing there, but unnecessary injuries are a thing.
🫡
Can someone please explain why you'd not start with planing the bottom side first but proceed with the neck? As a machinist of 35 years, I'd do that as a datum first, the flip it an do the slideway then the rest off that.
True
True
To me, these Indians are amazing. If I were younger and spoke Hindi, I'd be over there with them.
There are Pakistani workers,
Racist.
Stoopid@@memyself3275
Great video. I need to have my lathe resurfaced. I need a planer.... 24:00
Thanks bro
Very inspirational.
thanx man
Покажите хозяина этой фабрики. Наверное это солидный, хорошо одетый мужчина в белом 😅, с ровным лицом.
🥺
Welcome to Tatooin planet!
Muito bom fique com curiosidade do restante
Thanks for watching 😍
Интересно, а направляющие они как шлифуют, оборудованием что осталось от британских колоний или чем то современным? 🤔
Тем же чем и меряют😂😂. Угольник строительный, правило из доски, индикаторная головка из проволочки
@@user-gc3bb8uc2d Ну это же как то работает - значит покупателя устраивает сервис и качество услуг ! Вот оно наследие древней цивилизации - о котором все трындят по Рен-тв . Это же Пакистана так понимаю цивилизация реки Инд ! Мохенджо -Дар который типа сожгли ядерным огнем Они на глаз в микрон попадают !
ooh yeah. quality
ดีใจที่ยังเห็นลุงไสเหล็กอยู่กำกับงาน เชื่อว่างานออกมาดีแน่นอน ถามนิด ลุงไสเหล็กชื่ออะไรครับ
🤓🤓
thankyou once more
Buenicima esto se llama tener poder creativo y desarrollarlo
Exactly 👍
Amazing video
Glad you think so!
@@atomthings7923 🩷🩷
33:18 It is always better to wear eye protection when working on such machines where small splinters can fly away
@@lenny108 yes it is important to use safety tools in our workshop i am also not using protection tools but it is important for our life
These people are crazy!!!!!
Die Sendung ohne die Maus. 😢