SNS 207: Heavy Shaper Cuts, Horizontal Boring Mill
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- Опубліковано 9 бер 2018
- In this week' video we have some heavy shaper cutting. I grind up a 1" tool bit and practice on deep cuts on some mild steel. Also on the machining list is a repair I did at work, boring and bushing a weldment that had a bad threaded hole.
Eric's video on the laser etching: • Laser etching oil sigh...
Abom79 Swag: storefrontier.com/collections...
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8:48 Right at an inch and a quarter, for you metric guys thats 1.250 inches... Comedy gold. Thanks Adam :-)
"...safety glasses on and pucker up." Put that on one of your t-shirts and I'll buy it. (From one of your fans who knows nothing about metal working, but really appreciates your instruction.)
what sfx software do you use to make those shaper cuts?
It's called text books, they even have pictures too!
"For you metric guys, that's 1.250 inches." LOL! One of your best vids yet, Adam.
Yeah that’s a good one.
I laughed out loud at 8:52, "...for you metric guys, that's 1.250 inches".
Adam, you are looking good buddy!! You have definitely lost some more weight, (I have talked to you on Patreon, different name on there, I lost 320 pounds). It is so nice to watch someone who has real pride in their work, thank you for sharing.
These videos are more interesting to watch than nearly everything on TV or in the movies.
Those "Abom79" & "G&E" sight glasses are awesome. I can't believe you didn't show the shaper finish cutting to the end! I was dying to see that final cut. Awesome though.
I don't know a fitting word to describe it, but that threading fit was so satisfying, my stomach was in knots. Seeing something done right, down to the last detail is so rare, in my experience. It is beyond relief, to the point of relaxation, in a way that surprises me every time. This intersection of form and function, utility and artistry, power and precision, is positively entrancing. I especially enjoy when you add titles that identify the different tools and components being used in an operation, as it gives more depth and substantial references, and provides further education opportunities to accompany the entertainment. I never knew how interesting machining could be, and only wish I could have discovered your channel sooner. Thanks for being the way you are, and doing what you do.
Thank you!
I see why people have shapers now, it's relaxing to watch those huge chips curl off the metal. I really like this video. Well done
At 19:00 I wanted to see the last bit of material removed. My life seems incomplete now. Haha!
"Put the safety glasses on and pucker up" No kidding, I was "puckered up" just watching this beast eat steel like it was butter.
Shapers are amazing machine tools which, sadly, are largely forgotten. Nobody can watch this beast in action and not be delighted by the calm, cool, and easy efficiency.
I could honestly watch it for 20 minutes straight and still be entertained.
Hey Adam. I always look forward to SNS because of the varied content. Brilliant videos. Beats anything on satellite TV on a Saturday night. Keep them coming.
Thanks Don!
"Get your safety glasses on and pucker up!" A saying like that is sure hard to beat! :) It's so satisfying and sort of therapeutic to watch this old machine slicing through steel like butter.
I’m a woodworker.
Initially I wanted to see the shaper, but stayed to watch you make the stud.
totally appreciate your craft.
subscribed to watch more of what you do.
Jebus man, that shaper is hardcore, really does not ask twice, it just goes.
Adam, you can really see the weight loss, good for you I hope you can feel the difference!
I massively appreciate that you constantly go back to your sources to quote accurate information. UA-cam has far too many content creators that mean well, but impart incorrect or out of context information. I've learned a ton just between you, AvE and This Old Tony. You keep making 'em, I'll keep watching 'em!
ive learned a lot from all of em too, but i also watch chrisfix cause im a car guy, but machining and this kind of stuff is great to learn career wise, and if you need to cobble up some bootleg shit for when you need it to do something that there isnt a tool for
"Inch and a quarter, that's 1.25" for you metric folks."
Made me laugh.
Great one Adam. I find myself addicted to your videos, even though I don't know how to do most of what you are doing. I'm learning so much from you-thanks for sharing your talents with so many complete strangers like me!
I did not understand why anyone would want to use a shaper when they had a big mill. Having seen that shaper at work, now I do. Great videos, trouble is I have to sit up to 3am to watch them as soon as they are published :-)
Many years ago I mounted a dumore grinder on a GE shaper to sharpen HSS chipper blades. It was slow but worked. You have both.
Great work. Keep your tool cool.
Love seeing failed repairs get redesigned and upgraded to not fail again
Just what I’ve been waiting to see, some Abom size chips from the G&E, it’s a beast.
Yeah those chips were awesome. 3/4" by .020 I think.
Another great SNS in the books. That shaper is a sweet machine, and always cool to see the machining work at Motion.
Thanks Gary!
My Dad had Firth Sterling stock and when I was very young. One of two things happened, I can't recall. Either he threw a big tantrum when the co went bankrupt; or, the company got bought out and he got to do the superior dance having made a lot of money on the buyout. I really cannot recall which!
Those sight lenses were a terrific, very thoughtful gift!!
Man that shaper doesn’t give a single fuck what you throw at it. What a machine
I think it's time to thank your boss for allowing you to vid some of your projects at work again.
Yeah glad he can film at work again.
Really nice to see a You tuber that engages with the viewers with mail and on the comments. Your work as always is impeccable. 👍
Another very interesting SNS, thank you Adam. Love watching that big shaper move metal. Interesting to see the liquid N2 shrink fit, another good solid repair ready to go.
I'm not a machinist and really enjoy your work I find it fascinating and look forward to Saturday's
Eric....
🌟🌟🌟🌟 on the sight glasses!!!
Well done !!!!!
Abom: "Right on inch and a quarter. For you metric guys, that's one point two five oh."
Me: lolololololol
"For you metric guys, that's 1.250 inches." As a metric guy that cracked me up. I thought you were going to say what it was in millimeters...
Best machinist videos on youtube , excellent video quality , superb machining . Great stuff Adam
I'd love to see a video where you explain your technique for stopping the longitudinal feed and withdrawing the tool simultaneously at just the right moment at the end of a thread. Thank you for your videos - highly educational.
You're definitely looking slimmer Adam, keep it up!
Adam, I think it’s getting close to the ultimate shaper depth of cut showdown between yourself and the good Mr Summers. That would be a laugh, like the good old tap wrench measuring contest. Cheers mate
A true professional
Hey Adam, just wanted to say your meal planning is showing through. Looking like your slimming down. Keep up the hard work man 😀
G & E is getting a head of steam up now. Never occurred to me it really is an interrupted cut. Guess the tool would have different requirements than regular old M2. The more you know, the more you know you don''t know.
Nice repair on the platen. I wonder how many machines have a had a piece in the jaws of the ole Monarch. If it had a notch in it for each one, there probably wouldn't be anything left!
Real nice SNS, I always leave here having learned a few things.
Thanks as always, for making my Saturday a little nicer.
I used to use a shaper similar to this to make the tools that polished eyeglass lenses it was really powerful and really low speed. I loved that machine. There's just something magical about removing all that metal in slow motion.
“Inch and a quarter, for you metric guys thats one point two five zero inches..” hahaha
MyDude lol
Nope.... it's 31.75mm ho ho ho
Great work.. also, your shaper chips are awesome, just like the ones that impressed you in the book you had when you were 15. Must be pretty satisfying to do that. Your shaper seems very powerful and didn't struggle at all.
There is so much to like in Abom79 videos. This one I particularly like the repair. It is so clear that Adam is doing it right. Really right!
Watching the shaper brought back so many memories. 40 year machinist here, but only ran a shaper in high school.
What the heck Adam! Cut the money shot @ 18:59 . That while cut I was waiting to see that last chip get rolled off! :)
good info........you know you stuff.......i appreciate you going back and making sure the information you're putting out is accurate and professional
This reminds me when I worked on the shaper, I've done some serious busines too, 20mm depth of cut with 0.35 feed, with HSS tool. We had coolant installed on the machine, oh the smell, I loved it man! Thanks for the reminder of how awesome these machines are!
"Safety glasses on and pucker up!" LOL That statement made my day!
In the late 50's I went to Don Bosco Technical High School in Boston, MA. The Machine Shop class was supported by Gillette Razor Company and Boston Gear Company. One of the books that was provided was a small book published for in house use By Boston Gear. It explained all the different types and grades of tool steel and what was the best application for their use. I don't know if any are still around but the book really provided a great in depth treatise on the tool bits of the era.
These small books by manufacturers, vendors, and trade schools are great resources of information without needing a full book like the Machinery's Handbook. I have a few of these by steel companies (stock lists), fastener vendors, even the Starrett catalog is a really good source of information. I keep an eye out for these at yard sales and auctions. Sadly, thanks to the internet, most of these aren't published anymore. Thankfully, most of the information provided never goes out of date, so even a reference from the 50's-60's can still be useful.
Beautiful work Adam
"...inch and a quarter ... for you metric guys, that's 1 point 2 5 0 inches." Hilarious!!
I've been using Rex 95 bits on my shaper for over forty years. They hold an edge well and only resharpen for the finish cuts.We cut 2-1/2" to 3" wide x 6"-8" long keyway slots with 1/2" Rex 95 tools all the time. Good stuff. I think they hold an edge better then MoMax but mainly they will take the heat when sharpening.
My dad liked Rex 95 and I have many of therm around the shop. I just don't have the right size for the shaper. If I come across a good one on ebay I'll pick it up.
Your are a pleasure to watch. Great machinist
Love those Abom size chips. You be the Chip King.
thank you Adam really injoy all of your videos and appreciate you taking the time to make and share them with us
Adam: Thanks for your videos, I enjoy them very much. Great combination you provide for us, technical, humor, great video technique and great narration.
Had a good laugh at 1¼" to 1.250" (metric) explanation! I would expect this from ToT, but you caught me off guard here :D
Armandas Jarušauskas - I laughed pretty hard at that as well.
Man, my thoughts exactly about ToT! I absolutely laughed out loud on that one.
I’m not a This Old Tony, but I’m known to pull off a funny once in a while. 👍🏻
Its really cool to see you take great pride in your work, I enjoy the videos Adam, thank you
That shaper has incredible power. Impressive chips. Almost hypnotic watching the cuts! Tool sure got hot.
Great bit of work footage. Lovely boring and bushing job. Did wonder whether the internal thread would have gotten a bit tight even after the expansion with temp normalization... ahhh - saw the end where it looked perfect. :)
Always nice when the internal thread fits after the interference fit on the OD. Nice job!
*"For you metric guys; that's 1.205 inches"*
spits my coffee all over the keyboard
hahaha
It is great to watch a skilled tradesman. The sad thing is we are heading for a shortage of skilled trades that can use conventional tool room equipment.
Look at those chips coming out of the drill bit! Woo! 🤘
Nice old B&D grinder man! That company does not make tools like that today!
You are a great machinist and engineer. Thank you for your painstaking work more grease to your elbow
I’ve started my Degree in CNC and I want to say if I could go back I wouldn’t change a thing so far we’ve been working on some old Bridgeport manual machines making baby chips compared to yours and I can’t wait to start in a shop similar to yours thank you for tons of information that helps further my career
There's something so 'zen' about watching a shaper in action. It's like watching one of those Japanese bamboo water hammers like they had in Kill Bill Pt 1
Love those movies!
You do amazing work!! Beautiful craftsmanship!! It's not common to see something done to last - Like you all are doing!!
Your teaching style is excellent! Keep up the good work.
It never stops amazing me some of the stuff you have to fix and why. Great video. Thank you Adam.
That's one beautiful and elegant repair you did there - even though I have no idea what it is you were fixing! Cool stuff. Literally.
What the heck, man. I was eagerly awaiting the last ridge of metal to disappear at 19:00 and you ended the shot! That was cruel!.
It was getting pushed over instead of being cut. At the end of the video you see it it one big piece after being removed somehow.
If the "for you metric guys, that's 1.250 inches" wasn't a joke, it should be.
Yeah :P But as a metric native it was actually helpful. its not really the length of an inch that makes it hard to judge, it's all the 'division speak' that can be confusing.
D'oh yeah he got me with that one ;)
My man, You are looking great everything you're doing is working. Keep at it
Now this is a man that knows what he's doing. I'd love to have that knowledge. Full respect from aus.
I love watching the big stuff be worked on
Was great to see how much Consideration you get from your viewers
True master of the art!!!! I c ur pride and workmanship. Good qualities u hardly c nowadays.
Yup, chip control is a bit of challenge on shapers. But I love the sound when they hit the pan-floor-wall.... Ting, thing, ting...!!! Thanks Adam, wonderful video....!!!
Now that shaper can make some chips! The fly cutter mill bits are impressive for covering ground, but I love the pure chunks that thing can take with each pass. Great Video, thanks for sharing!
Mo-Max is the best, Grinding tools is always a good way to learn grinding
17:30 its like coinpusher for a machinist :D
Hey Adam, Love your videos! I was a machinist for 4 yrs. in Pa. I now live in Colorado. It was interesting to see you get the shaper out of York Pa. I used to live about 40 minutes from York. I will probably be moving back to Pa. soon to be closer to family. Keep up the good work! Mark
The Shaper makes a very satisfying sound when it cuts
Love watching you work. Great job
Well done. Another great SNS. Those shaper chips where awesome!
Excellent video! Thank you for doing this and showing a great way to fix such an unimaginable problem.
Weight program is working looking good keep up the great work. Thanks for the videos.
You hurt my feelings when you stopped the clip before the shaper took the last bit of steel from that flame cut block. Lol
I was thinking the same thing. How dare he not show the last few strokes.
zechariah smith YOU SAID IT !!! Let us see the whole thing !!!!
It's just real professional machining with every aspect of the job taken into full consideration IMHO .
So glad you mentioned Steve. I found his videos before yours, if I'm honest; but you two have my votes for Machinist channels!
Another very cool vid Adam !
That G & E is just humming along man. Hey that tool post grinder reminded me of an accident we had 25 years ago, the operator set up the drive belts incorectly and instead of 2000 rpm it fired up at 6 or 7 times that speed and exploded. He lost 4 teeth and is permanently scarred. Lucky he isint blind too. But that grinder got put away and was never seen again. I assume the new ones can't be set up wrong like that anymore.
Another great video dude...thanks again. Mike...
Yes they can be. You MUST install the correct pulleys for the diameter wheel your running. You always turn it on and walk away and wait at least a minute with it running before you approach it. Have all guarding installed before you flip the switch, and make sure you eye and face protection is on. I've had two wheels explode because I was running the wrong pulleys. I learned to check, then double check. Turn it on, then walk away. You can even throw a fire blanket over it for the first minute as another safety factor. Grinding is safe, if you do as your supposed to. No different then surface grinders and tool grinders.
Love your videos man. Always a pleasure watching you work
My absolute favorite channel!
Wow I am more amazed that the monster of a vice held on to the piece of steel.I was waiting to see if the off cut steel would slide out. Once again great video THANK YOU
Awesome lookin video Adam, your shaper is the one I will always enjoy watching, thanks for sharing.!.!.!.
Good to see some big chips in this episode, not just from the shaper but the big drills spirals were quite satisfying aswell :)
Love to see things fit perfectly! Amazing skills!