72v DC to DC 12V Converter Electric E Bike DIY light wiring tips and tricks

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  • Опубліковано 28 вер 2024
  • In this video I am wiring in a dc-dc converter to convert my 72v battery to 12v dc for a lighting circuit. I wire it thru the light switch so it turns on and off with my key. The converter I used is no longer for sale. but there are plenty on amazon, I listed one below that has great reviews.
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КОМЕНТАРІ • 35

  • @iain1970
    @iain1970 Рік тому +1

    Great work, been lurking on M.A. and keeping up with progress on there.

  • @branson.cz1
    @branson.cz1 Рік тому +2

    would i be safe wiring a key switch/ on off switch inbetween the battery and the converter power?

  • @davecarter34
    @davecarter34 2 місяці тому

    I also have a 3 wire 72v to 12v dc converter, do you think i have any issues with common ground, as on the 12v side i have a 12v lithium battery as required by the rules as per below, does anyone know if the 4 wire versions on amazon are common ground ?

  • @raczyk
    @raczyk 3 місяці тому

    I have a 20 amp, 12 V. DC to DC step down. My horns are only require about six amps. Are the 6 amp horns safe to connect to a 20 amp twelve volt source? Do the horns only draw as many amps as they need from the converter?

    • @Corn-ped
      @Corn-ped  3 місяці тому

      Yes that is safe. They will only draw 6a.

  • @raczyk
    @raczyk 3 місяці тому

    Is it good to use a fuse on the high voltage input to the DC onverter for safety?

    • @Corn-ped
      @Corn-ped  3 місяці тому

      Yeah totally. Figure out your draw and size it by 1.25%

    • @raczyk
      @raczyk 3 місяці тому

      ​@@Corn-ped But if I have a load of 6 amps at 12 volts on the load side. Would the amperage draw on the 48 volt feeder of the DC-DC-converter side not be different?

    • @Corn-ped
      @Corn-ped  3 місяці тому

      @@raczyk just put a 10a fuse on the load side.

    • @Corn-ped
      @Corn-ped  3 місяці тому

      Yeah it would be 1.5 amps at 48v. But I don't think you can get a 2a fuse. So I would run a 10a fuse on the 12v side.

    • @raczyk
      @raczyk 3 місяці тому +1

      ​@Corn-ped I see. Just to understand the fuse on the 12 Volt side protects the connected accessories against current surges/shots. But on the 48v feeder side a fuse would protect the DC-DC converter or the 48v battery source?

  • @davecarter34
    @davecarter34 4 місяці тому

    In the beginning stages of klx250sm conversion to EV, Australian regulations state that if main battery is depleted, vehicle lights must still have source of power, its a car rule that carries over to bikes. I was going to use one of these to charge the 12v lithium battery currently in the gas engine oem bike, im concerned about backfeed, running 12v into the output of this unit shows 12v approx on input. Any thoughts Zenner diode maybe ?

    • @Corn-ped
      @Corn-ped  4 місяці тому

      ahhhhh, So thats why my KTM is wired like that. Its super annoying. I would just not do it. Do you need to get the bike inspected? I would avoid having 2 batteries if you can. more crap to go wrong.

  • @robmcculley6835
    @robmcculley6835 Рік тому +1

    I found that the 10A version of the step down was not able to drive my dual Hella horns. They have a much more capable 30A version that works better. The draw on the battery from the 30A step down only uses current when in use.

    • @Corn-ped
      @Corn-ped  Рік тому

      Oof that's a lot. I'd get a different style horn if it was me

  • @RideWithAnthony
    @RideWithAnthony 10 місяців тому +1

    Why can’t the DCDC be patch directly to the battery?

    • @Corn-ped
      @Corn-ped  10 місяців тому

      It totally can. Would just need a different adapter

  • @SukhvirDhillon-o5j
    @SukhvirDhillon-o5j Рік тому +1

    Hey how's it going, I have 3000w qs138 70h v3, will a em150sp along with a 200-240 amp continuous current battery get me 50 miles an hour? My front sprocket is 14T and my rear sprocket is somewhere between 42-49T. What controller do you recommend for such speeds? The frame I am using is a 2016 Tao Tao 125cc Db17. Thanks!

    • @Corn-ped
      @Corn-ped  Рік тому

      yeah I think the 150 would get you there no problem. I am getting to about 60 with the EM200 and a 72v 250A battery.

    • @SukhvirDhillon-o5j
      @SukhvirDhillon-o5j Рік тому +1

      @@Corn-ped thanks for the reply! What battery do you recommend to get to this speed on a budget? Do I just need something able to run 150amps continuously? Also do you plan on doing a video on how to tune your controller? It would be really helpful! You probably one of the best UA-camrs who actually cares about his fans! Most people don’t even reply!

    • @Corn-ped
      @Corn-ped  Рік тому

      Yeah man. I m working on a programming video. But I want to understand everything first. I feel like I get most of it. But somethings are weird. Hit up Allen at Amorge. They made great batteries for affordable prices.

  • @raczyk
    @raczyk 6 місяців тому

    @ 2:44 you mention the red batter positive is always hot, and you want a switched hot.
    1. What's the reason for that? Is it to prevent the dc-dc converter to not draw power when bike is not in use? I'd assumet he drain would be very low anyway?
    2. Do the hot red leads goiong to the dc-dc converter need a fuse?

  • @edgurash834
    @edgurash834 6 місяців тому

    Is it required to mount these to the frame, or is it not necessary? Also, the one I'm looking at has a negative input and a negative output. Can the thd negative wires just be tired together with the negative wire coming from the battery?

  • @michalchilczuk7043
    @michalchilczuk7043 Рік тому +1

    Hi i have votol em150 motor qs138 90h and i try sort out programing controller only when i driving and paset 60amp cintroler cut off power then i restest it and i can start drive im no sure what i doing wrong thanks Michael

    • @Corn-ped
      @Corn-ped  Рік тому

      hmmm, I dont know of a setting that would do that. How is your battery? It might have a voltage drop and cause the controller to think its bad.

    • @michalchilczuk7043
      @michalchilczuk7043 Рік тому +1

      @@Corn-ped i check voktage when i drive becouse i have active screen from bms voktage going down about 1.5v only i think this is isue with controller becouse i have votol em150s and my bush bar is 250A controler take only 130A i think there is problem my bike is havy chasis from suzuki gsxr

    • @Corn-ped
      @Corn-ped  Рік тому

      The controller may be set up to cut off power if you have voltage drop more than 1.5v. @@michalchilczuk7043

    • @michalchilczuk7043
      @michalchilczuk7043 Рік тому +1

      @@Corn-ped what position on app can do that , on the first page ?

    • @Corn-ped
      @Corn-ped  Рік тому

      I was thinking it could be the undervoltage variation on page one. Maybe if you raised that it wouldn't shut off.

  • @michalchilczuk7043
    @michalchilczuk7043 Рік тому +1

    Dziękujemy.

    • @Corn-ped
      @Corn-ped  Рік тому

      Thank you do much! Have a great day!