How To Weld Thin Steel to Thick Steel

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  • Опубліковано 16 чер 2024
  • MIG Welding Basics: Andy Fogarty demonstrates how to weld thin metal to thick. Shop all welding supplies and metals at www.kingmetals.com today! Don't forget to like us on facebook at / kingarchmetals
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КОМЕНТАРІ • 206

  • @tomspears8030
    @tomspears8030 7 років тому +108

    Just my 2 pennies... I'm a Licensed General Contractor, I work on restaurants, we do everything from remodel to total back of house roll outs, I by no means am a certified welder, did not grow up doing it and did not not to school for it either. That being said... I have to weld sometimes on the job and weld at home for myself. For all the haters... make a video and help the "lay persons" instead of trying to cut this young man down for trying to help others and saving us time and materials for something we may not have known! Rant over! Thanks KingMetal for your time and effort in a positive way!

    • @jimdor8353
      @jimdor8353 7 років тому +4

      sorry buddy but hes fucking really bad, you should not be making vids on how to weld when you cant weld for shit

    • @valveman12
      @valveman12 6 років тому +1

      Tom Spears
      If you make a video on how to weld, you should have the skills to back it.
      Learning from someone who is not skilled is not learning at all.
      You wanna blow sunshine up his ass then you go ahead.
      The fact still remains, he is not skilled enough to instruct!
      Not yet anyway.

    • @MetaIIica93
      @MetaIIica93 6 років тому +1

      theres enough help already for those "lay persons" and believe it or not - more helpful. why would you defend him?
      why should we upload an video about something that was already covered by someone that is much better than this guy?

    • @markcobb6561
      @markcobb6561 6 років тому

      sorry sport, but the haters are absolutely right. welding needs to be taught in person, not in a video. this guy welds dog turds. if someone just wants to figure some things out, go to weld.com. that guy is a genius and an instructor. he is humble, makes mistakes like everyone else and lays out beautiful welds.

    • @scottwillis5434
      @scottwillis5434 5 років тому

      @@jimdor8353 link to a better video?

  • @R0mickel
    @R0mickel 4 роки тому +3

    Thank you so much... this is exactly what I was looking for clear, concise... how to do it right and how to do it wrong... you're an excellent instructor

  • @SuppliesnearmeBlogspotplaces
    @SuppliesnearmeBlogspotplaces 9 років тому +2

    fantastic instructional video. I've well-read a lot from your posts and instantly subscribed. thankfulness

  • @ZachMontizor
    @ZachMontizor 4 роки тому +4

    Thank you so much for this video!! In todays crazy world more then ever do us handy persons need to expand our skills to keep our homes going. This video is a pleasure to watch and very informative, just what I needed!

  • @gmd1417
    @gmd1417 9 років тому +2

    Nice video, well done and easy to understand. thanks

  • @jorbace
    @jorbace 2 роки тому +1

    Great video! I started when I was 12 years old and still learning tips here and there. Great job 👏🏼 (subscribed) ✅

  • @GillStudiosSafety
    @GillStudiosSafety 9 років тому +9

    I've used a spot welder with a lot of success. It makes a clean weld. If I need a stronger weld, I lay a heat sink across the piece and weld every 4 expansions or so. Then I go back to where I started and fill in the un welded parts every 4 expansions or so until I've got the whole thing done. It's very clean and looks professional.

  • @scottwillis5434
    @scottwillis5434 5 років тому +7

    Great video, thank you! I plan to use this technique next time I am dealing with expanded metal.
    Recording through an auto-darkening welders helmet might be good (audio probably won't be good).

  • @HardwayRanch
    @HardwayRanch 8 років тому +3

    I made a fire ring out of a large truck rim and covered the holes with expanded metal. I wish I had seen this video BEFORE I began the project. With that said, I did figure it out really quick. But boy I was surprised the first time my arc hit the expanded metal and it instantly evaporated!

  • @haghighat1
    @haghighat1 6 років тому

    great concept! thank you for sharing.

  • @danielmartinez-cj5di
    @danielmartinez-cj5di 5 років тому

    Thanks for the tips. I will definitely try with my everlast welder.

  • @MrLordofwar23
    @MrLordofwar23 8 років тому

    Great tip.. Thanks Andy...

  • @MYRNAARRIAGA
    @MYRNAARRIAGA 7 років тому

    Nice information, Thanks!!
    Good Luck!!

  • @BulletmanDoom
    @BulletmanDoom 9 років тому +2

    Great instructional video. I've learned a lot from your posts and now subscribed. Thanks

  • @bangmai2554
    @bangmai2554 4 роки тому

    First of all Thank you very for your good video. View I have a problem with building my pet house. Yes my wire mesh was melted and I lost my work. I will do it again in this week end with your lesson. Good Luck. Harry Soemyint ( Chiangrai - The most northern part of Thailand ).

  • @jolaiyalateef3138
    @jolaiyalateef3138 3 роки тому

    Very nice Job

  • @chasedad1
    @chasedad1 8 років тому

    just getting started. signed up!

  • @Tiger-df3eo
    @Tiger-df3eo 2 роки тому

    Ok thanks for the heads up on welding I always struggled with expanded metal but what about welding atv racks thin tubing to flat steel

  • @josedelgado6138
    @josedelgado6138 6 років тому

    Awsome video help me out thanks👍

  • @SwapPartLLC
    @SwapPartLLC 2 роки тому

    I had to weld some expanded metal to some 1/8th thick angle tonight for a tool tray I'm making. What a PITA. I'm definitely not the greatest welder, but I can usually stick two pieces of metal together. I finally got it. Doesn't look as good as yours, but it's good enough for my purposes.

  • @margaretmoore641
    @margaretmoore641 3 роки тому

    Thank you for the video

  • @johnbob5834
    @johnbob5834 5 років тому +1

    Sweet...good to know...I'm planning on building a 'shipping' container home and I want to do a stucco outside finish, so I was wondering if I could just weld the metal lath on because I don't want to drill holes if I don't have to. This helped me out!

    • @jayma2733
      @jayma2733 Рік тому

      How did it come along?

  • @zoozolplexOne
    @zoozolplexOne 3 роки тому

    Cool explanations!!!

  • @jkgkjgkijk
    @jkgkjgkijk 2 роки тому

    That's how we do it! Excellent 👍

  • @pallavdas3842
    @pallavdas3842 7 років тому +1

    when do we preheat the thicker metal in similar cases.

  • @manxman8008
    @manxman8008 3 роки тому

    Excellent instruction and technique - thank you

  • @babakhalavi
    @babakhalavi 3 роки тому +1

    I'm trying to weld a 16 gauge pipe to 18 gauge one in vertical position with a stick welder but its not working too well. Can u recommend a way to weld and also replace all 18 gauge eaten away?

  • @jonr5000
    @jonr5000 11 років тому

    Question: do you think that silicon bronze wire in in a spool gun would work well?

  • @arkuhl
    @arkuhl 10 років тому +1

    I am trying to make cargo carrier for my hitch I am new to welding and using 1 inch square tubing 1/8 thick tips on expanded metal type would be appreciated .so far been using my mig for tack welds and stick for connection seems pretty strong I have done the hammer test on the supports and they don't move or bend some advice on overall design and or if you guys could do a project like this would be awesome .thanks again

  • @Cre8Thought41
    @Cre8Thought41 7 років тому

    Good vid.

  • @tsatsipalai6731
    @tsatsipalai6731 2 роки тому

    Great stuff! Will definitely do better

  • @kepanomooney
    @kepanomooney 2 роки тому

    I want to replace that metal you shown in the video into smooth top for ramp to unload and load vending machines. Any tips?

  • @grahamhughes2025
    @grahamhughes2025 3 роки тому

    great info for an old keen as guy......thank you

  • @IsaacOLEG
    @IsaacOLEG 7 років тому

    I need to do so with stick welding. may I choose the stick as the thinner posdible for the thickest material and use the magnet tip ( my magnets are ceramic so they are killed by heat may be the positioning magnets would be strong enough ( 90 angle magnets) ? ideas ?

  • @mrartwatcher
    @mrartwatcher 9 років тому +1

    Andy how do you make 3 inch spoke wheels

  • @timbatts4765
    @timbatts4765 6 років тому

    What is the thickest expanded medal to use to repair a utility trailer

  • @frankkante7850
    @frankkante7850 4 роки тому

    Great !! Thank you

  • @jolaiyalateef3138
    @jolaiyalateef3138 3 роки тому

    Thanks so much sir

  • @jayma2733
    @jayma2733 Рік тому

    Thank you. I was going nuts trying different feed speeds lol

  • @brianheppner227
    @brianheppner227 4 роки тому

    What should the welder setting and wire speed setting be set at?

  • @soljaateaze
    @soljaateaze 3 роки тому +1

    Can you also stick weld it the same way? Please show me to how you can stick weld it on there.

  • @dartagnantaft5918
    @dartagnantaft5918 3 роки тому

    If you only have a stick welder what type of stick would you recommend?

  • @jurieccilliers
    @jurieccilliers 6 років тому

    How do you ARC weld 0.8mm corrugated iron sheets together?

  • @albertjones5098
    @albertjones5098 5 років тому +1

    I have a thick metal 19mm drain plug I'm trying to weld onto an transmission oil pan which measured to approx. 16 gauge. My welding is a Hobart Auto Arc 130 which is rated up to 3/16" using flux core wire.
    My welding experience is with stick and have little experience with MIG. Settings for 16 gauge metal using .030 flux wire is 2/20 & 2/25 (voltage / wire feed). The problem is when using the settings for 16 gauge there's little penetration for the thicker nut. I suppose I can try turning the pan so the lower part of the weld (90 deg.) is the nut instead of the pan as the weld seems to effected by gravity. However I'm wondering what else I should be doing? I think I can try mutli passes.
    The problem seems to be not enough penetration for the nut. I tried changing the setting for thicker metal such as 3/I6+ however it started to melt the pan. Perhaps I should try changing the settings for 14 or 12 gauge would product better penetration of the thicker nut?

  • @russkielol
    @russkielol 9 років тому +1

    Can't find this expanded metal anywhere. .. help

  • @brentbegay2514
    @brentbegay2514 2 роки тому

    How can I weld screen material without melting away the screen with my mig welder. I see videos with an electrode without a rod that seems to bind the material with quick bursts. Is that a tig electrode.? I’m making firepit screen covers on a 1/8” thick frame with fireplace screen. I can send pictures.

  • @rodrickdansby5780
    @rodrickdansby5780 Рік тому

    Do you weld with hard wire or fluxcore with or with out gas

  • @christopheriandelrosario1494
    @christopheriandelrosario1494 2 роки тому

    What are the setting of wire voltage and wire speed? Thanks

  • @Threedog1963
    @Threedog1963 2 роки тому

    I want to just braze thin metal to thick metal. Rebar to support a grill grate for my fire pit. Is that possible? I don't want to buy an expensive set up. I have a brazing torch. Or, do you think I should just take my project to a welding shop? Lol... Thanks

  • @learnandfunwithishakshirsa3121
    @learnandfunwithishakshirsa3121 5 років тому

    Can you please show spotting with net/ wire mesh 1.2 mm thick to 3mm thk plate

  • @kurtshinn9498
    @kurtshinn9498 2 роки тому

    What setting did you set on the mig ?

  • @Dontfearthereaper001
    @Dontfearthereaper001 4 роки тому

    Can you just not average out the amperage between the metals? Is there no formula to calculate such a scenario? Im thinking of longtube headers for an example.

  • @djtoo7
    @djtoo7 3 роки тому

    Ok so what did u have your welder set at???

  • @QuesWorld_23
    @QuesWorld_23 3 роки тому

    In. Class we mig welded this and tacked it

  • @bobod830_9
    @bobod830_9 10 років тому

    Hobart handler 210 is good it can run off 110 or 220 with flux core wire or gas and regular wire and easily weld 1/4"

  • @joujimiichi1
    @joujimiichi1 Рік тому

    I was taught “if it has slag, you drag” how would I do this wave technique using MIG or flux-core processes while also not pushing my puddle?

  • @eloimumford5247
    @eloimumford5247 3 роки тому

    I am a beginner with rod mma inverter 110 volts , is there a special rod to do this kind of work , i try today with 6013 ...desastrous even at 20 on a 160 scale.

  • @ashleygarrison38
    @ashleygarrison38 Рік тому

    What was your heat set at?

  • @joebriggs9599
    @joebriggs9599 6 років тому

    what size wire did you use ?

  • @yeohszehow
    @yeohszehow 6 років тому +1

    comprehensive..thanks. I am gonna do my speaker grills.

    • @chrismason598
      @chrismason598 3 роки тому +1

      Thats gonna ruin your acoustic profile

  • @mikesen2320
    @mikesen2320 2 місяці тому

    Is this possible with stick? What is your machine set at? Type of wire?

  • @izbiz671
    @izbiz671 4 роки тому

    what's the gauge of that expanded sheet?

  • @mycrazybeautifullife7251
    @mycrazybeautifullife7251 7 років тому +2

    I am a welder. I have done fabrication and am currently on a project where I'm welding thicker to thinner. Quarter inch to 1/8 inch or less. I can lay perfect welds. But on this project I cannot seem to lay a good weld at all. I'm wondering if you have a good voltage setting and wire speed I can use? This is a new job for me and I enjoy its concept and so I do not want to look like I can't weld. Any useful setting guys? We are also using tungsten wire which I've never used. Always copper feed.

    • @tokenfatfriend68
      @tokenfatfriend68 5 років тому

      My Crazy Beautiful Life I’m having this same issue now. It’s not easy that’s for sure.

  • @sustainwind9340
    @sustainwind9340 4 роки тому +1

    Hello Kings Metals - Andy! May I know how to weld thin square/circle tubes, without punching them away? I am asking for SMAW. Thanks

    • @jeffowens8722
      @jeffowens8722 4 роки тому

      On thinner gauge tube and SMAW, try and go electrode negative (DCEN). The faster deposition rate will help from burning thru as quickly on the base metal.

  • @zapoman
    @zapoman 7 років тому +1

    In fact this is a good way for welding such materials,but some experts people said that the corrosion in this case could destroy the mesh,so,they advise about fixing the mesh using rivets or something like that.What do you think about this?
    Regards

    • @scottwillis5434
      @scottwillis5434 5 років тому

      Clean it and either have it hot-dip zinc galvanized, powder-coat it, or use spray galvanizing. Not sure how well powder coating will do in the crevices though.

  • @TheMelvinap
    @TheMelvinap 11 років тому

    muy exelente

  • @erwinerwin1245
    @erwinerwin1245 2 роки тому

    Very informative video. I have never welded in my life and am thinking of buying one of those electric welders. Question. What type of welder did you use in the video?

  • @stunv9116
    @stunv9116 3 роки тому

    Awesome 😎

  • @jamesddean5759
    @jamesddean5759 4 роки тому

    i love the theme music! lol!

  • @nelsonsantos770
    @nelsonsantos770 5 років тому

    What's your amps?

  • @tsbrownie
    @tsbrownie 11 років тому +1

    Good vid. Would like to see with stick!

    • @jamiesloan5902
      @jamiesloan5902 4 роки тому +1

      tsbrownie It would be the same, basically. Just slightly work the molten pool over to the thin stuff. Start your bead about 1/2" away from the thin material, then work it over in spots. Like he said though... You can't do this for long spans. The metal gets too hot. Manipulating the molten pool is what makes you a good welder.

  • @ngarcia18418
    @ngarcia18418 7 років тому

    Hi just wanted to know if you can use a mig welder to weld on 8 inch pipes?

    • @ROTAXD
      @ROTAXD 6 років тому

      Noel Garcia sure you can.

  • @MrKitty-zv3dl
    @MrKitty-zv3dl 7 років тому

    Use plenty of tack welds first to hold thin metal to the thicker material, now weld.

  • @MarioMoreno82
    @MarioMoreno82 10 років тому +2

    Hello i would like to know the best way to stick weld thin pipes..?

  • @noureennazir6963
    @noureennazir6963 6 років тому

    Hi..I'm going to use expanded metal sheet as a seating in my furniture, what are the possible joining methods other than welding?

  • @fabillarjanneth7580
    @fabillarjanneth7580 7 років тому

    is this rechnique can also be applied in stick welding?

  • @aguilayserpiente
    @aguilayserpiente 7 років тому +1

    can we spot weld the screen at lower amperage with the might or a dedicated spot welder? Or can we make a hem of sheet metal below and above the screen with a series of spot welds?

    • @scottwillis5434
      @scottwillis5434 5 років тому

      I think lower amperage might not have enough penetration to adhere properly to the thicker metal?

  • @chiragrai8940
    @chiragrai8940 6 років тому +3

    How to achieve the same effect , by using stick welder ??

  • @mojkanal212
    @mojkanal212 4 роки тому

    I do the same thing with stick welder, tack to tack, on same expanded metal type, thin and size, and I'am just hobby welder, but use the same approach to the problem, is logical in fact, Thx for this advice, I see now I'am doin on the right way :)

  • @tigWeldingServicesinBangalore
    @tigWeldingServicesinBangalore 5 років тому

    Super

  • @c3h84ever
    @c3h84ever 8 років тому +2

    Curious what setting?, I have a hobby welder (job Smart) do you use high heat/ faster feed rate or??
    very new at this
    Thanks

    • @jimdor8353
      @jimdor8353 7 років тому

      fucking way too high

    • @scottwillis5434
      @scottwillis5434 5 років тому

      Maybe use some scraps and experiment. That way you will be able to recognize when the heat or feed rate is too high or low.

  • @portlandlocalchurch8168
    @portlandlocalchurch8168 Рік тому

    I saw some chicken houses that had 1/2-in square tubing with 1/2-in wire mesh welded to it and I wondered how they welded that My guess is maybe they used some sort of a braising rod and acetylene??

  • @Justicejamesb
    @Justicejamesb 10 років тому +2

    Whats a good welder to start with? I'm looking at mainly doing body work on vehicles, maybe welding up to 1/4 inch stuff? I shy away from Harbor Freight welders, too many bad reviews, but what about Hobart welders, are they good?

    • @dougelick8397
      @dougelick8397 7 років тому

      Good luck doing auto-body work with a stick welder....

    • @danvize4284
      @danvize4284 7 років тому

      InfiniteMushroom what about 7014? it's all I use, and in my opinion the easiest rod to use. I love stick, I only use my mig for sheet metal.

    • @jimdor8353
      @jimdor8353 7 років тому

      HAHAHAH

    • @ROTAXD
      @ROTAXD 6 років тому

      J. B.J. For bodywork...personally I'd stay away from low end welders. You'll spend far more time fixing the damage tou create with a hf or any 110v cheap welder.

  • @Birdkillersteve
    @Birdkillersteve 10 років тому

    Not to mention not cleaning off mill scale. Wire doesnt like mill scale. Wire needs a good ground also.

  • @RGary_Hall
    @RGary_Hall 10 років тому

    Welding on a wooden table == FIRE!

  • @georgiojansen7758
    @georgiojansen7758 6 років тому

    machine with double amps settings. toggle switch hi and low (er) would help a. lot

  • @dave8463
    @dave8463 2 роки тому

    How do I do the same with stick welding, I tried it and melted away the expanded metal. 😂. Also I was not successful welding rebar with a stick welder. The bar would get red hot but not weld .... With the mig it was easier.

  • @davidrayman3576
    @davidrayman3576 8 років тому +18

    put a glass over the camera so people can see what your doing when you weld

    • @rsz90182
      @rsz90182 7 років тому +5

      David Rayman All you will see is bird poop he layed.

    • @jimdor8353
      @jimdor8353 7 років тому

      hahahahaha

    • @lovebigbootie69
      @lovebigbootie69 4 роки тому

      IKR! I think my eyes got burned!

  • @tomyxu3977
    @tomyxu3977 8 років тому

    what kind a welder do I need for my gate" heave duty " iron gate" residential used. wire feeder or stick welder? can any one help ? thanks
    T

    • @TOMVUTHEPIMP
      @TOMVUTHEPIMP 8 років тому

      TIG

    • @failtef1
      @failtef1 7 років тому

      If you are working in a workshop you would be best go with the MIG welder also the Mig is much easier to learn if you have no experience. If you are working a lot outside you will probably need to use the arc welder but it takes more time to master in my experience !

    • @brianpatrick8441
      @brianpatrick8441 3 роки тому

      Hire a professional!!

  • @sethwalton6073
    @sethwalton6073 6 років тому

    can u dow this wath stick welder ?

  • @HashGaming
    @HashGaming 9 років тому

    My driveway fence broke only the bottom can I weld it togehter??
    Fence Material: Metal

    • @HashGaming
      @HashGaming 9 років тому

      Thanks

    • @HashGaming
      @HashGaming 9 років тому

      I just bought a new one dont want to die

  • @scuffieduffie
    @scuffieduffie 11 років тому

    Mmm hoped to see some thin sheet metal to thick metal.

  • @calebkrueger4711
    @calebkrueger4711 4 роки тому

    Matthew Davis doppelganger.

  • @irishmo87
    @irishmo87 10 років тому

    Im welding expanded metel to 1.5x1.5 3/16 angle to so 9expanded metal walls to make a rabbit hutch. Thats gonna be 2' cubed

  • @bobfoster790
    @bobfoster790 7 років тому

    WHERE DO i GET THE WIRE MESH? PLEASE

    • @elbob248
      @elbob248 7 років тому +1

      Any commercial steel supplier should have it.

    • @10lhskater
      @10lhskater 7 років тому

      Robert Palmer is it expensive?

    • @elbob248
      @elbob248 7 років тому

      Never bought any, but again, I'd check with a steel supplier.

  • @tonyclifton2648
    @tonyclifton2648 6 років тому

    During the intro and wrap up there's a white stool in the background that looks too small and delicate to sit on.

  • @AXNJXN1
    @AXNJXN1 Рік тому

    Would've been a lot more helpful if you conveyed what amperage you were at for this.

  • @DadWelds
    @DadWelds 10 років тому +4

    the key is, learn to wash your weld to the thinner material! welding is an art that most will never master!

  • @huntergraham4803
    @huntergraham4803 4 роки тому

    Mig welding xpand metal ain't bad tiging xpandd stainless is no joke tho

  • @the.art.of.shadows
    @the.art.of.shadows 5 років тому +1

    it's easy with mig welder try to do it with stick welder !

    • @hardstyle8184
      @hardstyle8184 4 роки тому

      the art of shadows
      Dumbest comment I’ve ever seen in my lifetime. What a 1/8th 6010 rod? Comments like this is retarded. You mig weld expanded sheet dummy. It’s not a 1” D1.1 test plate running 7018’s. Why would you leave a comment like this?