Easy Metal Casting - Making Pewter Soft Jaws for my bench vise
Вставка
- Опубліковано 15 лип 2023
- I needed a set of soft jaws for my Polish made bench vise. So I thought it would be a good opportunity to try making some out of pewter. Pewter is a very easy metal to work with as it is soft and has a very low melting point.
Melting pot amzn.to/3OeyeiI
Petrobond Sand amzn.to/3OgU6Kg
All of the links above are affiliate links. This means that, at zero cost to you, I will earn an affiliate commission if you click through the link and finalize a purchase. - Навчання та стиль
Now make some out of tungsten for maximum damage while gripping stuff
with extra sharpened teeth.... i think tungsten has a really high melting point tho lol
Tungsten is brittle? 😂
@@simonfox_8559yep, the highest of all metals
@@simonfox_8559 going to make this man get diamond tooling just to machine those xD
😂
Great video. However, it is probably pretty important to mention that older pewter often contains lead.
If you are going to work with leaded pewter, then it is important to take the appropriate precautions, especially around the dust and small chips, and anything that may come into contact with food.
Great job showing how someone can make a pair of soft jaws for a home workshop vise without having to resort to specialty tools. As usual, keep up the good work!
That file in the clamp trick for making the faces parallel is brilliant.
I think that couple aluminium sheets bent to the shape to cover the jaws is enough to work just fine. We used to have those in my old job.
I did the same thing only with a piece of a maple tree, cheap enough to remake anytime and strong for the use I give to it.
Honestly the best use i ever seen for that type of candle holders...
Very nice. I think if you cast the copper grips in bronze, you'd have less porosity in them but equal grip affinity.
Neat soft jaw build. Having a set of soft jaws is essential for any metal shop.
Awesome video. Pewters fun to work with.
Very useful, thx for upload.
Cheers from Poland 🍻
Those Jaws look amazing
Great idea!
Beautiful work!
Good project. We shared this video on our homemade tools forum this week 😎
Great video! Love how you did it as simple as possible, I bet it was tough not using your mill to flat them off! 😁
this was a REALLY COOL project! it's helpful, simple, and VERY EASY for a beginner to get done. Finding the pewter is probably the hardest part, but just like you said: YARD SALES!!! lol :)
Great job. Thanks for making it simple. Very useful!
Very cool as always. Did the piece of aluminum at the end leave any marks on the jaws?
Awesome video and thanks for educating us about this metal! Although facing with mill both sides would make perfect flats on both sides of soft jaws and it wouldn't take long too!
Yeah I was surprised he didn't mill the faces to make them true
I think the whole point of the video was to show how a beginner without all the fancy tools like a milling machine could make some jaws. He could’ve milled them at the end to make his own jaws perfect, but he probably wanted to show that the jaws can work perfectly fine without needing to make them perfect.
Great work as always 👍👍
Great video! I like the pewter idea.
Just for a laugh I'd love to see some of these made out of bismuth
Good job 😊
good job
very nice
Be careful if you work with silver. When pewter interacts with silver, the silver develops pitting as a result.
Good stuff. I think you should do a set of delrin jaws next.
Everybody says not to scribe with calipers. Everybody does anyway. I think it's just a mantra at this point.
I made jaws out of thick felt and a strip of magnet
nice
Very cool. Just curious why you didn't just mill the pewter jaws parallel?
The point of the video was to be accessible to basically everyone. Not everyone has a milling machine, so milling them flat would be unrealistic.
I 3d print mine out of TPU and have embedded magnets so they stay on nicely. they're the best and I would much perfer tpu over soft metal.
Q.. How thin can you cast a piece of bronze...
is there a point where molten alloy will not fill up entire mold due to constriction...??
"I want to make something more accessible"
*proceeds to do the whole project with a full-sized table saw*
Why didnt you just mill the faces flat after machining the counterbore
Do you take on projects? I have no experience or equipment and would really like this 3D print I have cast into bronze. If not can you please help me find someone that would?
Maybe make a few sets of pewter jaws, since it is such a soft metal and deforms easily. It's also very cheap, so a few sets aren't gonna crunch your wallet.
Surprised you didn't mill the faces flat. You have the tools.
So you have a mill, but you didn't use it to flatten them out?
What is the white powder that you sprinkle on before the petra bond sand??
Supposed to use leather mate
Do any solid details leave marks on Jaws? Is file needed after every usage?
Is lead poisoning an issue filing pewter like that? I know it's possible to be poisoned by lead drinking out of pewter mugs/cups.
The big issue with lead is that you just really don't want it inside you. So, if you are generating lead dust from filing, or lead fumes from melting, then yes, you want to make sure the fumes and dust stay outside your body. That can mean proper ventilation, appropriate dust mask, hand washing etc. Also you can go with "lead free" pewter. That can still have other hazardous heavy metals in it though like antimony. And, at the end of the day, I don't think any lead free pewter is truly lead free.
silly question... but you have a mill, why not use that to square up the parts?
I open use copper or aluminium, but never considered pewter. I'll keep an eye out for oppshop cheap stock. Did you consider going with soft jaw as slip on rather than bolt on? Seems to limit the vice to just one application now.
Cool video. I made some aluminum ones for my vice. Perhaps you could have faced the jaws in the mill and skipped the filing step. I’m sure these jaws will work great
The point was to do it with common tools
@@dickard8275 yeah but the mill was used to drill the holes
@@FlyXenonRCTo take the place of a drill press... or a hand drill. Not exactly difficult to drill a square hole.
@@FlyXenonRC Knew someone would say this… he literally said any old drill will work while using the mill for this reason 🤦🏼♂️
Can you make some depleted uranium jaws?
any reason why you didn't machine the faces flat with the mill you drilled the holes with?
The idea was to show a method for someone with few tools. You could drill them by hand, but a mill is a very specialised piece.
@@insertphrasehere15 would have been a solid argument if he hadn’t used the mill to also drill the holes, the video was on metal casting, fairly specialized. With all of that, it makes way more sense to machine the faces then to use all that specialized tooling then to just do a mediocre job filing the faces.
@@nerddub my point is that drilling is obviously not necessary to do on a mill. A drill press or a hand drill can make those holes and everybody knows that. Showing how to do the faces flat by hand is essential for the hobbyist without those tools. The fact that he used the mill to drill is like “you can drill this a million different ways, I just used this way”. You can’t say the same about milling the faces flat.
Imagine: “here in this beginner friendly video I’m now going recommend that you use your three axis CNC to machine the pieces to shape.”
@@nerddub the metal casting isn’t specialised. This is pewter, you can melt it in a soup can on the stove. You can cast it in anything, even silicone or beach sand. Hell I’m surprised he bothered sand casting. You could just make the wood box the size of the casting that you want and just cast directly in the wood (that’s what I’d do for a rectangular casting in pewter).
make a pure silver cup next
Do some 3d printed ones with textured diamond grips. Curious to see how well the pewter would mold to it
Excellent video as always! Could you give some updates on how other things you have made for your shop have been lasting?
thankfully, that file had its faces parallel.
L shaped wood trim pieces cut to fit. (mic drop)
Make the jaw bolts from pewter too. I dare you!
I could not do machining, I would be too tempted to collect ALL the filings and scrap and melt it together into a gigaingot.
You have a mill! Why didn't you clean them up with that?
Your calipers, you do what you want with them. If you want to engrave iridium plates with them, that's your business.
"I'll be making these using tools that most people have" Dude.
Would you consider using excess PLA to cast something? I have been trying to find a use for my left over PLA supports/failed prints.
I know some people dissolve it in acetone and use it as glue for 3D prints.
used a mill to drill hols but a file to square and clean faces,go figure out the new generation,so strange.
I do not think they'll hold up, should've made some out of some 3D printed rubber with some magnetic inserts. That seems to have the best results with what I use at work at at least.
Would the maple work as a set of jaws itself without doing the casting part?
it's was awesome! would love to see more video "without fancy tools" 😅
I made soft jaws from aluminum square stock that I had excess of after a project. Later I made some from HDPE scrap too.
I think the fastest way is to use jaw covers.
Сделай фрактальные тески.
Looks good. Sure those will make that vise more useful.
v2 ideas
harden steel jaws with cast ter ble holes to infill and re fill with lead ect
allso i emailed u a 3d stl file to challenge you skills with core making in casting, no response from you
"I'll be making these using tools that most people have."
*ya know.... like a table saw and a milling machine* 😆😆😆
@robinsonfoundry Hi I sent you an email last week. Do you have a waiting list for business inquiries? thanks
might as well just make the jaws out of wood! But I love the channel nonetheless.
i love your work, but i really hate when people says things like "with tools most people have" and the first tool is an industrial one......
What tool was that one?
@@karl_alan i think is called circular saw table, sorry english it's not my first languaje. appears at 0:49
@@DeepMoondark if you have a workshop without a table saw you just have a big toolbox and a room.
@@14tauschernewsflash, "most people" don't have a workshop.
@@RamoArt yep, but most people who make stuff do. Lots of people live in apartments and can't do anything involving tools, but for those with the space, ability, and free time to work on these sorts of things, "most people" could fit a cheap saw in their workspace. It's a problem of how he was speaking in a makers sense and not a viewers sense.
You may want to caution people about melting and filing pewter. Some pewter contains lead, so you might want to buy a lead testing kit.
You could make the ultimate soft jaws with indium, fun fact: it’s intert enough and pliable enough to chew like gum
good video but still way over thinking it
has mill, resorts to filing things "flat"
But he started the video saying he was trying to make this one accessible & show how to do it with simple tools for people that don't have the expensive equipment
@@karl_alan he still used a mill!
@@Boosted98gsxAs a stand in for a drill press.... because he doesn't have one..
@@Boosted98gsx true, at which point he said he could have used a hand drill instead.
Jesus answered, “I am the way, the truth, and the life. No one comes to the Father except through Me.”
REPENT AND ACCEPT JESUS CHRIST TIME IS RUNNING OUT!❤️❤️❤️