Automotive Dashboard Injection Molding | Plastic Injection molding | Large Mold Manufacturing | Mold
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- Опубліковано 6 гру 2020
- Automotive Dashboard Injection Molding | Plastic Injection molding | Large Mold Manufacturing | Mold
Please reach us at www.kemalmfg.com for technical support.
Whatsapp: +86-13530665885.
Email: sales@kemalmfg.com
This video is for the automotive dashboard mold on the injection molding machine. The mold trial for #Automotivedashboard mold was done last weekend. The qualified samples have come out. This is one of the successful cases for the Automotive industry.
The details of the dashboard mold are as follows.
●The plastic material is PP+PE.
●The cavity & core steel is 1.2738HH.
●Slides steel is 1.2344-HRC48-52.
●The injection system is a hot runner to a cold runner.
●The hot runner system includes 9 hot valve nozzles with a sequence injection controller.
●The dashboard mold was running on a 2800-ton injection molding machine.
●The lead time is about 16 weeks to build this mold.
Hope this can help you understand this dashboard injection mold/molding.
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#Injectionmolding #Moldmanufacturing #dashboardinjectionmolding #Plasticinjectionmolding #Injectionmoulding #moldmaking #tooling #plasticparts #plasticproducts #plasticcomponents #automotiveindustry #moldmaker #kemalmfg
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What is more impressive than the product coming out of the mold is the talent it took to machine and manufacture the mold itself.
Yes, you are professional. Our company specializes in the mold design, mold manufacturing and plastic injection molding.
I still remember when I made my first mould 😍one of the best day of my life
Thank you sir I’ve been doing this building those moulds for 15 years now GMC Ford Honda
All plastics professionals are watching it...cool
Thanks, Sahil.
Great health and safety being demonstrated here. But then again its just a human life !!!
I was just thinking the same 🤦♂️ where was the rear guard 🙈🤣
ឌីនី.2
It states it was a mould trial. It would be automated in production, with robot unloading.
That machine and mould is huge !!
Yes, it is. It is a 2800 Ton injection molding machine.
Perfect Automotive mold & part.
Als gelernter Formenbauer ist das ein Traum, mal wieder so Werkzeuge zu sehen.
Thanks for your comments, Jan.
😇👍
Most machines i work with could only fit an arm or an upper body. This one is so huge you could just walk right into it xD
Yes, it is a 2800 ton injection machine for large plastic parts production.
Das ist aber noch eine kleine Maschiene!
Sicherheitstechnisch aber eine Katastrophe, das würde es in Deutschland nicht geben.
இதோடு ஒப்பிடும்போது நான் எல்லாம் சும்மா ஒரு பிஸுகோத்து. 5 ரன்னர் கள்ள. சூப்பர்.
Very similar to what I did at Fiat. The tool weighed 40 tons and the machine was Engel. There I made an instrument panel injection program for Fiat 500L. The difference was that there were no sprues (just two around the glove box), and on the moving side there were only ejectors, without these sliders.
Hi Ivan, Thank you very much for sharing your injection molding experience.
I love angels, especially with no tie bars
Hello Ivan. Tell me, how many times did you have to make new mould before you were able to perfect the final design? Was there a lot of trial and error or did the mould work correctly the first time?
Wow 👍🏼 Awesome 👏🏼👏🏼
ln 1956 i started a molding press and madevthe .firstbaresol nozzle tip
I teach tool and die design ... this is spectacular... thank you for posting. I will be using it to demonstrate multiple slide systems... so hard to teach without a good video!
Thanks for your sharing, Gregory. I am so glad that you like this video.
How many times do you have to remake the dies before the finished product comes out right? You must have failures and until you get it right?
@@bobolulu7615 yes, you are right. People are always learning some good knowledge from the practices.
Nice video! I randomly encounter this vid in UA-cam Homepage
Thank you for your praise.
Wird bei uns mit Handling entnommen.Zeit spielt eine große Rolle.
On the first gen Acura TL they used blow molding technique and recycled peanut shells bonded together with leftover Elmer’s glue found in kindergarten art rooms
lol
I've always wondered how manufacturers create physical parts from computer designs. Mold castings felt like black magic to me.
i was wondering how big the machine is at start, until a man show up and walk in, mind blowing
It is 2800 ton machine.☺️
i.was in.molding .for 40 years i never would walk inside unless motor was off
Thanks for your reminding. You are right and professional. The press has a safety switch during door opening. This is a mold trial. We are using the robot to pick up the parts during mass production.
I used to install molds this size, nothing but an eye bolt between you and your maker while you lay underneath in hydraulic oil and make your connections. Would also get on top of 1000 ton presses and adjust the robot with the machine running because the tool was so difficult to get started with multiple hot runners. The nerve racking part was putting in molds with a forklift while swinging it over people working below. What you have to do for money, lol.
Thanks for your comments. This is 2800 ton injection press. We use the crane to lift the mold into the press. The hydraulic system will be used to clamp the mold on the press. It is not easy to do this work.
What a steep investment just for that mold.
I find it ironic that in order to be a master at plastics production one must first master metalworking.
This is the reality, and so far we could not change it.
But befor you make an perfekt mould you need to be good at injection moulding also😀
the worker is brave , he goes into two die platens.
A sprue mould, and an operator to pick it up.
Welcome back to 1970...
I see the ejector actuated third plate is popular in mold design overseas.
Yes, it is exactly.
And that’s why changing the designs costs so much. Imagine the work and cost of making new moulds.
Thank you for your sharing.
The outside surface is probably textured if so it will need textured approximately 3 times before the tooling needs replaced.
I've always said that it is very stupid to have so many different styles of cars. Can you imagine if the entire world settled on a few designs at most and focused on that. Cars would probably sell for about $3,000 usd and be very reliable and efficient. So much waste and inefficiency,.
@@EpicMakesEverythingBetter Absolutely 👍.
@@EpicMakesEverythingBetter that's how Tesla can make lots of profit. They only make 2 models of cars. And they have been the same design for the last 6 years. They are ugly too.
No way I would go between those molds. Thanks from.St. Paul Minnesota.
Hi John, Thanks for your reminder. Yes, I agree with you. You are professional. This is a mold trial. We are using the robot to pick up the parts during mass production.
This is much safer than it looks... the gate that opens interlocks the machine and since the mould halves are horizontal there is not a danger from gravity as their is with a metal stamping press that opens vertically. In the near future you will be walking across streets where AGV's are waiting for the light to change and you to clear the crosswalk... this is lower risk.
@@mfsolutions Thanks for your comments. You are very professional, we can learn from each other in the future.
The mold can't close when the door is open. There are safety switches in place.
I hope human mold protection is set properly. ;) :)
The mold we have for our ice fishing rod holder Mr.Jigger, was created out of a 2000 lb. block of steel and was over $17,000, I can only guess this one was in the hundreds of thousands dollar range. Beautiful craftsmanship on this mold.
Thank you very much, Craig.
It's not so expensive. This mold is made in China. It only costs about $100,000.
damn machining thoes molds would be a dream job :)
Thanks for your comments.
Machinists and mold makers used to have a hell of a time making those things years ago, but now with the computer systems that they have, mold making has become a lot easier.
is there any way to do cramp tightening rather than using hands?
There should be robotic armer to take out the parts after shot. These are all unsafe practices.
Thanks for your reminding. You are right and professional. This is a mold trial. We use the robot during mass production.
@@KemalPrecisionManufacturingLtd running PQ & OQ
human life is cheap in China.
Plus the mold is working while the safety gate is open
Just came across this. I totally agree that this is unsafe practice. I’ve been Molding for 25 years and this kind of thing makes my skin crawl.
Jakie stosuje się tworzywo sztuczne do deski rozdzielczej?
Это чудо какое-то!
Thanks for your comments.
Automotive Dashboard Injection Molding
Having taken someone's hand out of an injection moulding machine I would think twice about walking into one.
Thanks for your reminding. You are right and professional. This is a mold trial. We are using the robot to pick up the parts during mass production.
We have a 1150 ton that we have to walk into to pull out battery trays but the amount of security is insane. Even if you were left alone in there and someone closed the door on you and tried running a semi auto shot it wouldn't run.. ours has a pressure sensitive pad that covers the whole bottom tie bar to tie bar, front to back platen. I had left a box of clamps on it after a mold change and the machine wouldn't let me take the clamp forward even in setup mode, sometimes when we run certain jobs the runners will accumulate at the bottom and it'll set off that pressure sensitive plate. It's a milacron 1150 two shot with rotary table
@@mikefishes6232 Thank you so much for your sharing. It is helpful for us. Have a great day.
Huuuge part, huuuge mold :)
Yes, It is exactly. It is a 2800 injection molding machine.
@@KemalPrecisionManufacturingLtd 👍😃
At the factory I work at I make the end of arm tools, hook it up to the arm and it’ll grab every shot
This is a great job. Thanks for your sharing, Freddy.
The amount of force he uses to pop it off I doubt an eoa would be able to get it with just suction
@@mikefishes6232 he didn’t use much force lol we have a mold that makes the frame for a lawn mower deck and it grabs with ease
Remember back in the 90's, even the cheapest cars had vinyl wrapped dashboards... now everything is leather imprinted hard plastic... wtf...
Yes, it is true.
Trabajando con la seguridad desactivada!!!!😖
Thanks for your reminding. You are right and professional. This is a mold trial. We are using the robot to pick up the parts during mass production.
Hello sir , I want to know what is the size of an injection machine to manufacture Cars headlight . And is there standard moulds for the standard headlights for each type of car or what
It depends on the type of headlight. For headlights, Normally Our used injection molding machines are 600 ton, 800 ton, and 1000 ton.
@@KemalPrecisionManufacturingLtd thank you sir
Is it gas assisted moulding technique?
No, it isn't.
That is a scary job to do. I will never go inside of this machine.
Thanks for your reminding. You are right and professional. This is a mold trial. We are using the robot during mass production.
What is the reason of ejecting in two steps?
Avoid the ejection marks, then get a more beautiful appearance.
This is in which country ? China / Malysia / Singapore ?
This is in China.
Hi, love your content! We at Kolify would love to work with you! We sent an email with details! Looking forward to your reply!
Thanks for your trust in our company. We did not receive your email. Could you please send it again? Our email is sales@kemalmfg.com and Jason.lee@kemalmfg.com.
Get a robot picking the parts in full auto and a rear gate on the machine and you're in there.
Yes, I agree with you. This is much safer. This is a mold trial. We are using the robot to pick up the parts during mass production.
We want to buy hotel razor blade injection molds for plastic parts
We specialize in mold manufacturing, injection molding, and CNC Machining. Please contact us at sales@kemalmfg.com. Thanks.
Come prima prova e da migliorare !!!!!! Vedo troppe bave ... stampo da mettere aposto
2800 tonnage Machine and around 22 tons mold
Yes, You are professional. The mold weight is around 23 tons.👍
It is so scary that someone gets into it
Yes, I agree with you. Actually, it is much safer. This is a mold trial. We are using the robot to pick up the parts during mass production.
'
what kind of model vehicle
It is for VW.
where is take out robot. so danger go in operation area without motor stop
Thanks for your reminding. You are right and professional. It has a safety switch during door opening. This is a mold trial. We are using the robot to pick up the parts during mass production.
@@KemalPrecisionManufacturingLtd ok.. i am from s.korea and my job is manager of plastic injection plant. i always say to my man 'Never Trust Machine' we always have possiblity that we may have machine malfunction situation. this is just reminder, not offensive trial. anyway hope you guys stay in safe, and mold seems great.
@@rdytogo9803 Thank you very much, Zero.
safety first 😂😂😂
Thanks for your reminding. You are right and professional. It has a safety switch during door opening. This is a mold trial. We are using the robot to pick up the parts during mass production.
كم سعر المكينة يا صديقي
890 الف دولار
Soooooo....we're just going to ignore the man that walked into an operating press? What the #*@^ !!!
Don't allow go inside during the cycle. Prohibited !
Thanks for your reminding. You are right and professional. This is a mold trial. We are using the robot during mass production.
How to buy this thing and from where and whats the cost?
Do you want to buy an injection mold or injection molding machine?
You don't even know what it is and you want to buy it? an Injection molding machine starts at $100,000 and goes up to $10 million USD dollars. You could never afford it. I promise you, even to make molds cost tens of thousands of dollars up into the hundreds of thousands of dollars some even into the millions. SIT DOWN. Go play with Legos.
@@KemalPrecisionManufacturingLtd i want to buy the machine
@@musecratelive7682 lol. I can afford 150000 usd
@@howsotope8553 It is a 2800 Ton machine, the price is around US$ 890,000.
The downside to such manufacturing is that twenty years or more from now when someone goes looking to replace the old cracked dash in their car it will be impossible to source a new one because the aftermarket can not replicate this, and the original manufactures have no interest in retaining the capacity to make new ones. With such a huge machine it's easy to see why...
What cars last twenty years or more these days? They are not built to last and governmental regulations make sure of that as well with smog/safety restrictions which in the end make a vehicle no where near worth it to maintain at a certain point. Welcome to a society that waste so much.
That's what auto recycling businesses do. If you need a replacement part , go to them.
That big Machine to make that piece of Junk.
Do you know how to produce the dashboard and pump of the car?
@@KemalPrecisionManufacturingLtd Yes, good quality, no plastic.
Well done, can't imagine the complexity to produce such a quality part! Internal mounting brackets can be produced eliminating many secondary metal bolt on parts or operations, saving weight to produce better milage. What steel types/hardnesses are the cavity/core details? External surfaces may be color matched and/or textured, their quality is process related for gloss, color and shean (noticed the cooling lines to retain constant color and cycle). Hundreds of thousands of injection molding machines operate safely around the world each day, as long as the sliding gate is open the clamp can't close on the operator. Fifty seven year Tier 1 and 3 automotive injection mold designer.
@@waynespyker5731 Nice to meet you here. The steel is 1.2738HH-HRC35-38, the external surfaces are textured. Please contact us at WhatsApp +86-13530665885, Thanks
Sir
Any Vacancy for Process Engineers
Not at this moment.
Sir i am forman injection molding machine all machine
Thanks for your sharing, Sahid.
Hello
Hello, Nice to meet you here, Subhan.
This is Jason Lee, Please contact me at Jason.lee@kemalmfg.com, WhatsApp is +86-13530665885.
anu po name ng agency nyu dito sa pinas po
Kemal Precision Manufacturing Ltd.
Tel: +86-769-8701 5192 | Whatsapp: +86-135 3066 5885
Jason.Lee@kemalmfg.com
Add: No.1608, Parkway Build., Dongmen Mid Road, Chang'an town, Dongguan, China. 523846
CTが遅すぎるでしょ。。。
How much cost of this machine? I wanted to buy
Hi Vishal, Do you need the injection molding machine or the dashboard injection mold? This machine is 2800 tons injection molding machine. If you want to get the quote for dashboard injection mold, please contact us at sales@kemalmfg.com, we will reply to you within 8 work hours.
@@KemalPrecisionManufacturingLtd as a moldmaker myself I respect that!
@@movingforward. Thanks for your comments.
Very dangerous to operate please Use robot for ejection the components
Thanks for your reminding. You are professional. This was only for the mold trial. We used the robot during mass production.
Karen who just got into a wreck ' they'll never be able to find another dashboard for my car, it's impossible, reeeeeee!!!!!" Plastic injection molder"........"