Troubleshooting Common Industrial MIG Welding Problems

If you’re struggling with weld defects in your MIG welding operation, some common issues are most likely the cause.
Voltage drops, weld lead inductance, shielding gas problems, and consumable issues can all play a role in welding defects. Learn some best practices for avoiding and addressing these challenges.
Segments:
0:25 Incorrect Cable Management
1:09 Voltage Drop
2:09 Preventing Weld Lead Inductance
3:06 Troubleshooting Shielding Gas Problems
5:11 Wire Feeding Issues
Learn more about welding in manufacturing at www.millerweld...
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[@nathkrupa3463]

Great video sir thanks nice information

[@hesterkerr7873]

bro i need ur assistance with my mill 211 autoset

[@jimlebiedz5723]

Thank you, great info!

[@user-ve2xw2fg3v]

Hi , Ethan. I have a Miller syncrowave 250 dx . When i turn it on ,i can weld for 5 seconds and an error hlp- 19 . Then the welder will turn off. We did add some freon to it ,so it is not low. thank you for response in advance

[@MillerWelders]

Could you give us a call so we can help troubleshoot? We're available at 920-734-9821.

[@Chou005]

Stumbling is my worst enemy during welding...how can i fix that Sir?

[@MillerWelders]

If you see a stumbling or stuttering arc this may be a sign of voltage, drop. If you think you may have voltage drop problems, one of the first things to look for is an arc that is short or tight. Operators may keep bumping the voltage to address this, but it’s a sign of excess voltage drop somewhere in the circuit. Common causes of voltage drop include undersized weld leads, long weld leads, and bad connections, to name a few. Feel free to call us to help you with any weld issues. We can be reached at 920-734-9821.

[@Chou005]

@@MillerWelders thank u so much sir

[@ShainAndrews]

You have to stop with the music...